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10. AUTOMATIC TRANSMISSION FLUID

MANUFACTURER

PRODUCT

ADDINOL MINERALOÈL

GMBH, KRUMPA/D

ADDINOL ATF D IID

ADDINOL ATF D III

AGIP PETROLI SPA, ROM/I

AGIP ATF II D

AGIP ATF D 309

AGIP ATF PLUS

AGIP DEXRON III

AGIP SCHMIERTECHNIK,

WUÈRZBURG/D

AUTOL GETRIEBEOÈL ATF-D

AUTOL GETRIEBEOÈL ATF III D

ARAL LUBRICANTS GMBH,

BOCHUM/D

ARAL GETRIEBEOÈL ATF 22

ARAL GETR.OÈL ATF 55 F-30589

AVIA MINERALOÈL-AG,

MUÈNCHEN/D

AVIA FLUID ATF 86

BLASER SWISSLUBE,

HASLE-RUÈEGSAU/CH

BLASOL 229

BP OIL DEUTSCHLAND,

HAMBURG/D

FRONTOL UNIVERSAL-ATF 100

BP OIL INTERNATIONAL,

LONDON/GB

AUTRAN DX II

AUTRAN MBX

AUTRAN DX III (F-30370)

AUTRAN DX III (F-30381)

CIE AG,

LANGENTHAL/CH

MOTOREX ATF SUPER D-22656

MOTOREX ATF DEXRON III MC

CALPAM GMBH,

ASCHAFFENBURG/D

PAMATIC FLUID 289

CALPAMATIC FLUID III F

CALTEX PETROLEUM

CORP., LONDON/GB

CALTEX ATF-HDA

CALTEX ATF-HDM

CALTEX TEXAMATIC 1278

CALTEX TEXAMATIC 7045

CALTEX TEXAMATIC 1205A

CASTROL LTD,

SWINDON/GB

CASTROL TQ-D (22765)

CASTROL TQ DEXRON III F-30520

CASTROL TRANSMAX S (F-30319)

CASTROL TRANSMAX T (F-30359)

CASTROL TQ-D (21289)

CASTROL ATF 21293

CEPSA, MADRID/E

CEPSA ATF-70

CHEVRON PRODUCTS CO.,

RICHMOND/USA

CHEVRON ATF F-30108

CITGO PETROLEUM CORP.,

TULSA/USA

CITGO ATF DEXRON III F-30167

C.J.DIEDERICHS SOÈHNE,

WUPPERTAL/D

CIDISOL-HYDR.-FLUID

DEXRON IID

DE OLIEBRON B.V.,

ZWIJNDRECHT/NL

ATF DMM

ATF 289

DEA MINERALOÈL AG,

HAMBURG/D

DEAMATIC

DEAFLUID 4011

DEAFLUID 3003

DEUTSCHE SHELL AG,

HAMBURG/D

MAC ATF D-21666

DUCKHAMS OIL,

BROMLEY/GB

UNIMATIC

ELF LUBRIFIANTS, PARIS/F

TRANSANTAR DF2

ANTAR 22329

ELFMATIC G2 22329

HUILE RENAULT DIESEL

STARMATIC

ELFMATIC G3

TRANSANTAR DF3

ELLER-MONTAN-COMP.,

DUISBURG/D

ELLMO-AUTOMATIK-FLUID 22233

MANUFACTURER

PRODUCT

ENGEN PETROLEUM,

CAPE TOWN/ZA

ENGEN ATF 22D

ERTOIL SA, MADRID/E

TRANSMISIONES AUTOMATICAS

ESSO AG, HAMBURG/D

ESSO ATF D (21611)

ESSO ATF F-30320

ESSO ATF D (21065)

FIAT LUBRIFICANTI,

VILLASTELLONE/I

TUTELA GI/A

FINA EUROPE SA,

BRUÈSSEL/B

FINAMATIC II-D

FUCHS LUBRICANTS (UK),

DERBY/GB

SILKTRAN MP-ATF

SILKTRAN PSV ATF

FUCHS MINERALOÈLWERKE,

MANNHEIM/D

TITAN ATF 4000

GINOUVES GEORGES SA,

LA FARLEDE/F

YORK LT 785

GULF OIL (GB) LTD,

CHELTENHAM/GB

UNIFLUID

ATF 2

HANDELSMIJ NOVIOL B.V.,

NIJMEGEN/NL

KENDALL ATF DEXRON IID

HOMBERG GMBH+CO KG,

WUPPERTAL/D

HOMBERG-GETRIEBE-FLUID D

IGOL FRANCE, PARIS/F

IGOL ATF 420

INA RAFINERIJA

ZAGREB/CROATIA

INA-ATF SUPER

ITALIANA PETROLI,

GENOVA/I

TRANSMISSION FLUID DX

JAPAN ENERGY CORP.,

TOKYO/JAPAN

JOMO ATF K

KAÈPPLER K., STUTTGART/D

SELECTOL FLUID GETR.OÈL IID 23

KLOÈCKNER ENERGIEHANDEL

GMBH, KOÈLN/D

DEUTZ OEL ATF-D

KROON OIL BV, ALMELO/NL

ATF DEXRON IID

ALMIROL ATF

KUWAIT PETROLEUM,

HOOGVLIET/NL

Q8 AUTO 15

Q8 AUTO 14 (IID-21677)

Q8 AUTO 14 (IID)

Q8 AUTO 14 (IID-21883)

LSIVEKE GMBH,

HERFORD/D

LEPRINXOL FLUID CN

LIQUI MOLY / MEGUIN,

ULM/D

ATF IIE

MEGOL ATF IID

LUBRICATION ENGIN.,

FORT WORTH/USA

AUTOMATIC TRANSMISSION

FLUID

MAURAN SA, ODARS/F

INTER OIL INTER MATIC ATF D2

MIN.OÈL-RAFFIN.

DOLLBERGEN, UETZE/D

PENNASOL FLUID-GETR.OÈL

TYP PCN

MOBIL OIL, WEDEL/D

MOBIL ATF 220 D20104 / D21685

MOBIL ATF F-30107

MOBIL ATF 220 D21412 / D22187

MOBIL SEKIYU KABUS.

KAISHA, TOKYO/J

MOBIL ATF 220Y (D-21412)

MOL HUNGARIAN OIL,

KOMARON/H

CARRIER ATF

MORRIS LUBRICANTS,

SHREWSBURY/GB

LIQUIMATIC DII

NAFTEC, ALGIER/DZ

TASSILIA

Repair Manualand Spare Parts List

Section 10

All manuals and user guides at all-guides.com

Содержание ZF 63 IV

Страница 1: ...ZF63IV ZF80IV ZF80 1IV ZF85IV FEBRUARY 2006 cod 310 01 0009h Repair Manual and Spare Parts List All manuals and user guides at all guides com a l l g u i d e s c o m...

Страница 2: ...All manuals and user guides at all guides com...

Страница 3: ...Preparations for assembly 20 4 3 2 Mounting inner race of tapered roller bearing 20 4 3 3 Pressing the gear on 20 4 4 PREASSEMBLY OF HOUSING 21 4 4 1 Assembly of outer races tapered roller bearings 21...

Страница 4: ...ctor valve ON OFF 12V 26 bar New electric selector valve ON OFF 24V 26 bar ZF 80 IV ZF 80 1 IV 80 FIG 6 New electric selector valve on off 12v 26 bar with trolling valve New electric selector valve on...

Страница 5: ...F HURTH MARINE recommends the use of special tools necessary to perform repairs correctly The special tools are available through your local ZF HURTH MARINE dealer This manual is based on the technica...

Страница 6: ...4 All manuals and user guides at all guides com a l l g u i d e s c o m...

Страница 7: ...wo piece aluminum die cast 2 Gears 1 1 Oil filter 2 1 Input shaft with reversing clutch pack assembly 1 2 Oil dipstick 2 2 Intermediate shafts 1 3 Oil drain plug 2 3 Reversal shaft 1 4 Breather valve...

Страница 8: ...Fluid 4 4 liters 1 1 US gallons for ZF 63 IV 7 0 liters 1 85 US gallons for ZF 80 IV ZF 80 1 IV 7 0 liters 1 85 US gallons for ZF 85 IV 1 3 MEASURING TOOLS MICROMETER Measuring gauge from 0 25 mm 0 1...

Страница 9: ...IV 978 25 0009 0 477853 978 25 0011 0 477854 978 25 0013 0 477857 978 30 0014 0 477858 978 30 0014 0 477858 978 35 0016 0 477895 CLAMPING RING for measuring the bearing clearance input shaft P N 219 3...

Страница 10: ...BEARING for measuring the bearing clearance intermediate shaft P N 224 836 008 458105 PUNCH for assembly Seal suction pipe ZF 80 IV ZF 80 1 IV ZF 85 IV P N 20 1021 00 ZF 63 IV P N 20 1029 00 CENTRE S...

Страница 11: ...O rings item 3 and 4 fig 1 1 for wear replace if necessary 3 1 2 Suction of transmission fluid Push hose of suction pump item 1 Fig 1 2 through the suction pipe item 2 Fig 1 2 down to the bottom of th...

Страница 12: ...4 OUTPUT FLANGE Unscrew socket head bolts item 1 Fig 4 1 up to four opposite ones Apply forcing plate and position screw heads with re gard to forcing plate boreholes by means of Allen key item 1 Fig...

Страница 13: ...rform one of the following tests A Ohm meter Connect the ohm meter leads to the terminal connec tion of the switch With the pin item 1a Fig 5 3 extended you should get a reading indicating a good swit...

Страница 14: ...2 for signs of wear or failure If any of the gears are damaged or showing signs of ex cessive wear ZF HURTH MARINE recommends repla cing the complete gear set When taper roller bearings need replacing...

Страница 15: ...eal Fig 6 3b and Fig 6 3a item 1 3 6 4 Removal of fluid inlet pipe For replacing the seal item 3 Fig 6 4 Remove plate screws 1 Remove suction pipe 2 Drive out seal 3 after removing dipstick and filter...

Страница 16: ...l block side The Inner race and the gear on the control block side can be removed by using the split ring and a standard hydraulik press Fig 7 2b Input shaft Control block side ZF 85 IV ZF 80 IV ZF 85...

Страница 17: ...m 2 Fig 8 1b and needle bearings off Removal of pressure plate Pressing snap ring against periphery of pressure plate item 1 Fig 8 1c by means of screwdrivers Extract it together with end disc item 1...

Страница 18: ...16 All manuals and user guides at all guides com...

Страница 19: ...n mounting the bearings A hydraulic or mechanical press 4 1 INPUT SHAFT 4 1 1 Mount discs into reversing clutch Equip both sides coupling with new outer disc item 1 Fig 1 1a and new inner disc item 2...

Страница 20: ...nput sline Spacer is only in ZF 80 IV and ZF 80 1 IV 4 1 3 Assemble butting rings Press on new thrust washers item 1 Fig 1 3a onto in put shaft Make sure thrust washers are fully pressed on and have e...

Страница 21: ...IV ZF 85 IV DERIVATE VERSION Place the shims item 1 Fig 1 5 Install the washer item 2 Fig 1 5 Put the retaining ring item 3 Fig 1 5 in the groove of the input shaft using a plier WARNING Correct the...

Страница 22: ...ered roller bearing Heat inner races of tapered roller bearings item 1 and 2 Fig 3 1 to approx 120 248 F and push them onto output shaft up against shaft collar CAUTION Handle heated tapered roller be...

Страница 23: ...suction pipe Position oil suction pipe item 1 fig 4 2a in the housing Put one drop of Loctite 243 into screw threaded hole Lightly tighten the screw item 2 fig 4 2a Insert centre square punch and tig...

Страница 24: ...seal using a roller Lubricate the inside lip with Kluber Staburags NBU30 grease Insert the input shaft seal item 2 into input shaft using the appropriate bushing p n 20 0012 01 item 1 Use mandrel p n...

Страница 25: ...apered roller bearings into housing Heat input half of the housing item 1 Fig 5 2 in an oven to approx 120 C 248 F insert shims item 2 and outer races item 3 of bearings into the housing Fig 5 2 WARNI...

Страница 26: ...nscrew plug item 1 Fig 5 5a from the housing b Screw bolt tool no 224 836 008 458105 item 2 Fig 5 5a into intermediate shaft c Mount dial gauge support securely onto housing d Turn intermediate shaft...

Страница 27: ...teps b and e for several times g The bearing clearance measured plus the preten sion required in section 5 1 will determine the re quired thickness of shims NOTE Round off the determined shim thicknes...

Страница 28: ...of shaft seal rings with a high quality bearing grease KLUEBER STABURAGS NBU 30 f Apply a thin coat of Loctite 518 on mating face of in put housing half and join both housing halves WARNING The necess...

Страница 29: ...1 with some ATF fluid and mount them Install filter element item 3 Fig 7 1 into the trans mission Lock cover item 4 Fig 7 1 to the transmission using an allen wrench Tightening torque min 5 Nm max 8 N...

Страница 30: ...od NOTE Some transmissions may have different oil dip sticks depending on the version A When inserted into the housing hole it expands by turning the handle in clockwise direction Fig 8 3 item A B It...

Страница 31: ...d Spare Parts List Section 5 SHIFTING PRESSURE bar DRIVING SPEED rpm SHIFTING PRESSURE psi MAX 400 350 300 250 200 150 100 50 0 5000 4000 3000 2000 1000 0 0 10 20 30 5 15 25 500 1500 2500 3500 4500 MI...

Страница 32: ...rts List Section 5 SHIFTING PRESSURE bar DRIVING SPEED rpm SHIFTING PRESSURE psi MAX MIN 400 350 300 250 200 150 100 50 0 5000 4000 3000 2000 1000 0 0 10 20 30 5 15 25 500 1500 2500 3500 4500 DELIVERY...

Страница 33: ...PEED rpm DELIVERY RATE gal min 7 39 6 86 6 33 5 80 5 28 4 75 3 69 0 5000 4000 3000 2000 1000 0 0 10 20 30 MIN 7 91 4 22 3 17 2 64 2 11 1 58 1 05 0 53 500 1500 2500 3500 4500 5 15 25 DELIVERY RATE min...

Страница 34: ...re relief valve Basic lubricating throttle valve Fluid delivery pump Fluid filter Filte grade 60 Fluid sump Shifting valve for A 0 B position Neutral position switch indication by electric signal Shif...

Страница 35: ...5 IV M12 74 100 243 Control block bolts M8 13 18 243 Shifting lever bolt M8 17 23 Stud bolts M16 26 35 243 Screw M5 4 5 243 Oil drain plug 30 40 243 Oil breather Hand tight Hand tight 574 Fluid dipsti...

Страница 36: ...hread 3 8 18NPSF Flow meter 0 35 liters min 0 10 gals min Tests to be carried out 1 Fluid leaks 2 Noise emission 3 Direction of rotation LH RH 4 Lube oil temperature 5 Shifting pressure 6 Lube oil flo...

Страница 37: ...drain fluid refill transmission 3 2 Refer to 9 3 3 Refer to 6 3 4 Disassemble transmission replace clutch discs 3 5 Disassemble transmission replace clutch 4 Transmission locked in gear 4 1 Medium pi...

Страница 38: ...cooler on water side 8 4 Replace control block containing fluid pump 8 5 Remove control block replace piston rings In case of wear in the control block due to faulty piston rings re place control blo...

Страница 39: ...15 1 Fine filter is dirty 15 2 Fluid level in transmission is low 15 3 Control block is broken 15 4 Problem at control valve 15 5 Piston rings on input shaft are faulty 15 6 Piston rings inside the cl...

Страница 40: ...ibed fluid 18 8 Repair leakage at cooler or replace cooler Change transmission fluid 18 9 Remove control block and replace piston rings 19 Noise hydraulic 19 1 Oil filter is dirty 19 2 Fluid level in...

Страница 41: ...ration 23 1 Replace discs replace any other faulty parts 23 2 Disassemble transmission replace needle bearings 23 3 Replace the intermediate gear 23 4 Replace the discs and change the damper with a pr...

Страница 42: ...LT DIESEL STARMATIC ELFMATIC G3 TRANSANTAR DF3 ELLER MONTAN COMP DUISBURG D ELLMO AUTOMATIK FLUID 22233 MANUFACTURER PRODUCT ENGEN PETROLEUM CAPE TOWN ZA ENGEN ATF 22D ERTOIL SA MADRID E TRANSMISIONES...

Страница 43: ...A SLO MADIT AUTOMATIC SONOL ISRAEL LTD HAIFA IL DEXRON 2 D MANUFACTURER PRODUCT SOPROGRASA SA MADRID E SOPRAL 164 STATOIL STAVANGER N TRANSWAY DX III F 30373 TRANSWAY DX II STL TECNOL ESCALQUENS F TEC...

Страница 44: ...42 All manuals and user guides at all guides com...

Страница 45: ...name Identification no quantity of parts required The spare parts list is referring to the following versions ZF 63 IV versions 14 1 29 R 15 1 56 R 16 2 00 R 17 2 48 R versions 001 1 29 R 002 1 56 R...

Страница 46: ...e Parts List ZF 63 IV FIG 1 1 2 3 4 5 6 7 8 9 10 11 12 16 17 18 19 20 21 23 24 25 26 27 28 29 30 26 26 26 26 26 27 25 25 26 24 22 15 14 31 13 33 32 6 8 NEW VERSION All manuals and user guides at all g...

Страница 47: ...731 Guarnizione OR O Ring 1 18 0634 306 204 105542 Guarnizione OR O Ring 1 19 3312 301 037 Filtro olio Oil filter 1 new part number 20 3312 301 008 439653 Guarnizione Gasket 1 21 978 31 701 02 465996...

Страница 48: ...al and Spare Parts List ZF 80 IV ZF 80 1 IV FIG 1 1 2 4 5 6 7 8 10 11 12 13 16 17 18 19 20 21 22 25 26 27 26 26 29 30 27 27 27 27 28 25 26 27 26 27 24 9 3 23 31 15 14 33 32 7 9 NEW VERSION All manuals...

Страница 49: ...olio completo Oil filter assy 1 18 0634 304 688 442731 Guarnizione OR O Ring 1 19 0634 306 204 105542 Guarnizione OR O Ring 1 20 3312 301 037 Filtro olio Oil filter 1 new part number 21 3312 301 008 4...

Страница 50: ...l and Spare Parts List ZF 63 IV FIG 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 29 31 34 13 11 12 14 15 16 17 18 19 20 10 6 8 23 28 30 24 25 26 27 28 32 33 34a All manuals and user g...

Страница 51: ...mm 2 3312 304 023 439394 Spessore 0 15 mm Shim 0 15 mm 2 3312 304 024 439395 Spessore 0 3 mm Shim 0 3 mm 2 3312 304 025 439396 Spessore 0 5 mm Shim 0 5 mm 2 29 0635 370 020 159808 Cuscinetto a rulli...

Страница 52: ...and Spare Parts List ZF 80 IV ZF 80 1 IV FIG 2 1 2 3 4 7 6 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 32 34 35 36 15 13 14 16 17 18 19 20 21 22 12 7 9 25 31 11 10 5 33 37 All manu...

Страница 53: ...nd 1 Ratio I 1 6 2 0 2 5 cilindro frizione clutch housing 3313 199 029 500238 Albero di ingresso Input shaft and 1 Ratio I 1 2 1 4 cilindro frizione clutch housing 24 0635 501 939 500390 Cuscinetto a...

Страница 54: ...ediate shaft Z2 53 Z6 37 1 37 3313 199 051 486681 Albero di uscita Z7 47 Output shaft Z7 47 1 SOLO PER ZF 80 1 IV ONLY FOR ZF 80 1 IV Vers 006 Rapporto I 1 64 Vers 006 Ratio I 1 64 34 3313 302 035 500...

Страница 55: ...53 All manuals and user guides at all guides com...

Страница 56: ...L SELECTOR VALVE 54 Repair Manual and Spare Parts List ZF 63 IV ZF 80 IV ZF 80 1 IV FIG 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 6 13 5 6 16 13 23 24 20 22 21 All manuals and user guides at a...

Страница 57: ...sket 1 9 3312 308 034 500026 Vite di fermo Stop screw 1 10 0636 309 007 455756 Tappo Plug 1 11 0631 405 061 500107 Tappo Plug 1 12 0636 302 053 103465 Tappo Plug 1 13 0634 801 302 107410 Rosetta Washe...

Страница 58: ...TH PROPORTIONAL VALVES 56 Repair Manual and Spare Parts List ZF 63 IV ZF 80 IV ZF 80 1 IV FIG 4 3 4 5 6 7 8 9 10 11 12 13 14 15 18 19 20 21 16 17 22 23 24 25 12 10 12 10 15 14 13 11 12 10 5 6 7 8 9 4...

Страница 59: ...Drilled plug 2 12 0634 801 302 107410 Rosetta Washer 4 13 0636 101 651 501525 Vite Screw 2 14 0630 001 096 501527 Rondella Washer 2 15 1043 326 045 Fermo valvola Valve lock 2 16 3312 308 063 501562 Ta...

Страница 60: ...80 IV ZF 80 1 IV 58 Repair Manual and Spare Parts List ZF 63 IV ZF 80 IV ZF 80 1 IV FIG 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 17 18 19 20 15 16 21 22 10 9 10 11 12 7 8 All manuals and user guides at all...

Страница 61: ...asher 3 11 4656 306 013 Pistoncino ammortizzatore Piston 2 12 0732 042 539 Molla ammortizzatore Spring 2 13 0631 405 062 501530 Tappo Plug 1 14 3312 308 051 501496 Vite torna a casa A Come home screw...

Страница 62: ...ZF 80 1 IV OLD ELECTRIC SELECTOR VALVE ON OFF 12V 26 BAR 60 Repair Manual and Spare Parts List ZF 63 IV ZF 80 IV ZF 80 1 IV FIG 6 F1420176 4 5 1 6 3 2 2 9 8 10 F1420175 7 All manuals and user guides...

Страница 63: ...53 Tappo M10x1 Screw plug M10x1 1 Ma 12 Nm 5 0634 801 302 Rosetta Washer 1 6 0636 309 007 Tappo Screw plug 1 Ma 30 Nm 7 3316 117 001 Assieme connettore Connector kit 2 8 0636 101 727 Vite T E M8x40 Ca...

Страница 64: ...C SELECTOR VALVE ON OFF 12V 26 BAR NEW ELECTRIC SELECTOR VALVE ON OFF 24V 26 BAR 62 Repair Manual and Spare Parts List ZF 63 IV ZF 80 IV ZF 80 1 IV FIG 7 6 1 2 2 3 4 5 7 8 9 10 10 11 F1420178 10 All m...

Страница 65: ...screw M8x40 4 9 0630 302 090 Rosetta elastica Spring washer 6 10 3316 117 001 Assieme connettore Connector kit 2 11 3312 308 020 Guarnizione Gasket 1 Installare con 12 V To be installed with 12 V pow...

Страница 66: ...ITH TROLLING VALVE NEW ELECTRIC SELECTOR VALVE ON OFF 24V 26 BAR WITH TROLLING VALVE 64 Repair Manual and Spare Parts List ZF 63 IV ZF 80 IV ZF 80 1 IV FIG 8 F1420178 10 6 1 2 3 4 5 8 9 10 11 13 7 10...

Страница 67: ...tica Spring washer 6 10 3316 117 001 Assieme connettore Connector kit 3 11 3312 108 027 Trolling valve Trolling device 1 12 3312 308 096 Valvola proporzionale 12V Proportional valve 12V 1 Ma 27 Nm 331...

Страница 68: ...1 1 8 10 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 5 8 22 26 24 25 27 29 30 23 23 23 23 28 28 28 28 3312 199 022 0635 501 940 3312 302 040 0635 501 937 0635 501 942 0635 501 941 0635 372 007 0635 370 020 0635...

Страница 69: ...7 3312 302 040 0635 501 939 0635 501 938 0635 374 005 0635 372 007 0635 370 017 0635 373 010 3313 302 042 3313 302 043 3313 302 044 3313 302 045 3313 302 046 3312 304 022 3312 304 023 3312 304 024 331...

Страница 70: ...68 All manuals and user guides at all guides com...

Страница 71: ...ist should be ordered from ZF HURTH MARINE The indicated dimensions and standards are as such not enough for ordering parts When ordering parts please state Transmission type Transmission version Seri...

Страница 72: ...ons 034 035 036 037 038 70 Repair Manual and Spare Parts List ZF 80 IV ZF 80 1 IV FIG 1 1 2 4 5 6 7 10 11 12 13 16 17 18 19 20 21 22 25 26 27 26 26 29 30 27 27 27 27 28 25 26 27 26 27 24 9 3 23 15 14...

Страница 73: ...010 Rosetta Washer 1 15 0636 101 475 320202 Vite M8x30 Screw M8x30 1 16 3312 301 007 438637 Filtro olio Oil filter 1 old part number 17 3312 199 031 463772 Filtro olio completo Oil filter assy 1 18 06...

Страница 74: ...036 037 038 72 Repair Manual and Spare Parts List ZF 80 IV ZF 80 1 IV FIG 2 1 2 3 4 7 6 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 32 34 35 36 15 13 14 16 17 18 19 20 21 22 12 7 9...

Страница 75: ...zione clutch housing 3313 199 084 Albero di ingresso Input shaft and 1 Ratio I 1 2 1 4 cilindro frizione clutch housing 24 0635 501 939 Cuscinetto a rulli conici Tapered roller bearing 1 25 3313 302 0...

Страница 76: ...47 Output shaft Z7 47 1 SOLO PER ZF 80 1 IV ONLY FOR ZF 80 1 IV Vers 034 Rapporto I 1 21 Vers 034 Ratio I 1 21 34 3313 302 055 Ingranaggio Z1 32 Forward gear Z1 32 1 35 3313 199 095 Albero d inversio...

Страница 77: ...75 All manuals and user guides at all guides com...

Страница 78: ...IV versions 034 035 036 037 038 MECHANICAL SELECTOR VALVE 76 Repair Manual and Spare Parts List ZF 80 IV ZF 80 1 IV FIG 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 6 13 5 6 16 13 23 24 20 22 21...

Страница 79: ...0 0636 309 007 455756 Tappo Plug 1 11 0631 405 061 500107 Tappo Plug 1 12 0636 302 053 103465 Tappo Plug 1 13 0634 801 302 107410 Rosetta Washer 3 14 3312 308 037 500028 Vite di guida Guide bolt 1 15...

Страница 80: ...ZF 80 1 IV versions 034 035 036 037 038 OLD ELECTRIC SELECTOR VALVE ON OFF 12V 26 BAR 78 Repair Manual and Spare Parts List ZF 80 IV ZF 80 1 IV FIG 4 F1420176 4 5 1 6 3 2 2 9 8 10 F1420175 7 All manu...

Страница 81: ...o M10x1 Screw plug M10x1 1 Ma 12 Nm 5 0634 801 302 Rosetta Washer 1 6 0636 309 007 Tappo Screw plug 1 Ma 30 Nm 7 3316 117 001 Assieme connettore Connector kit 2 8 0636 101 727 Vite T E M8x40 Cap screw...

Страница 82: ...4 035 036 037 038 NEW ELECTRIC SELECTOR VALVE ON OFF 12V 26 BAR NEW ELECTRIC SELECTOR VALVE ON OFF 24V 26 BAR 80 Repair Manual and Spare Parts List ZF 80 IV ZF 80 1 IV FIG 5 6 1 2 2 3 4 5 7 8 9 10 10...

Страница 83: ...Cap screw M8x40 4 9 0630 302 090 Rosetta elastica Spring washer 6 10 3316 117 001 Assieme connettore Connector kit 2 11 3312 308 020 Guarnizione Gasket 1 Installare con 12 V To be installed with 12 V...

Страница 84: ...ECTRIC SELECTOR VALVE ON OFF 12V 26 BAR WITH TROLLING VALVE NEW ELECTRIC SELECTOR VALVE ON OFF 24V 26 BAR WITH TROLLING VALVE 82 Repair Manual and Spare Parts List ZF 80 IV ZF 80 1 IV FIG 6 F1420178 1...

Страница 85: ...elastica Spring washer 6 10 3316 117 001 Assieme connettore Connector kit 3 11 3312 108 027 Trolling valve Trolling device 1 12 3312 308 096 Valvola proporzionale 12V Proportional valve 12V 1 Ma 27 N...

Страница 86: ...2 302 040 0635 501 939 0635 501 938 0635 374 005 0635 372 007 0635 370 017 0635 373 010 3313 302 042 3313 302 043 3313 302 044 3313 302 045 3313 302 046 3312 304 022 3312 304 023 3312 304 024 3312 304...

Страница 87: ...printed in this Manual the relative Spare Parts List should be ordered from ZF HURTH MARINE The indicated dimensions and standards are as such not enough for ordering parts When ordering parts please...

Страница 88: ...03 004 86 Repair Manual and Spare Parts List ZF 85 IV FIG 1 1 2 4 5 6 7 10 11 12 13 16 17 18 19 20 21 22 25 26 27 26 26 29 3 27 27 27 27 28 25 26 27 26 27 24 9 23 14 15 8 30 31 All manuals and user gu...

Страница 89: ...306 204 105542 Guarnizione OR O Ring 1 14 0630 001 085 167010 Rosetta Washer 1 15 0636 101 475 320202 Vite M8x30 Screw M8x30 1 16 3312 301 007 438637 Filtro olio Oil filter 1 old part number 17 3312...

Страница 90: ...Manual and Spare Parts List ZF 85 IV FIG 2 37 1 2 3 4 7 8 9 10 12 13 14 15 16 17 19 20 21 22 23 24 25 26 27 28 29 30 31 33 38 39 40 15 13 14 16 17 19 20 21 22 23 12 7 6 26 32 11 5 34 41 18 36 35 All m...

Страница 91: ...30 0635 372 007 106652 Cuscinetto a rulli conici Tapered roller bearing 1 31 3312 304 022 439393 Spessore 0 1 mm Shim 0 1 mm 2 3312 304 023 439394 Spessore 0 15 mm Shim 0 15 mm 2 3312 304 024 439395 S...

Страница 92: ...s 002 003 004 MECHANICAL SELECTOR VALVE Repair Manual and Spare Parts List ZF 85 IV FIG 3 90 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 6 13 5 6 16 13 23 24 20 22 21 All manuals and user guides a...

Страница 93: ...405 061 500107 Tappo Plug 1 12 0636 302 053 103465 Tappo Plug 1 13 0634 801 302 107410 Rosetta Washer 3 14 3312 308 037 500028 Vite di guida Guide bolt 1 15 3312 308 047 500044 Molla Spring 1 16 0635...

Страница 94: ...04 ELECTRIC SELECTOR VALVE ON OFF 12V 26 BAR ELECTRIC SELECTOR VALVE ON OFF 24V 26 BAR 92 Repair Manual and Spare Parts List ZF 85 IV FIG 4 6 1 2 2 3 4 5 7 8 9 10 10 11 F1420178 10 All manuals and use...

Страница 95: ...M8x40 Cap screw M8x40 4 9 0630 302 090 Rosetta elastica Spring washer 6 10 3316 117 001 Assieme connettore Connector kit 2 11 3312 308 020 Guarnizione Gasket 1 Installare con 12 V To be installed wit...

Страница 96: ...2V 26 BAR WITH TROLLING VALVE ELECTRIC SELECTOR VALVE ON OFF 24V 26 BAR WITH TROLLING VALVE 94 Repair Manual and Spare Parts List ZF 85 IV FIG 5 6 1 2 3 4 5 8 9 10 11 13 7 10 12 10 F1420178 10 All man...

Страница 97: ...setta elastica Spring washer 6 10 3316 117 001 Assieme connettore Connector kit 3 11 3312 108 027 Trolling valve Trolling device 1 12 3312 308 096 Valvola proporzionale 12V Proportional valve 12V 1 Ma...

Страница 98: ...3 3313 302 044 3313 302 045 3313 302 046 3312 304 022 3312 304 023 3312 304 024 3312 304 025 3313 304 031 3313 304 030 3313 304 029 3313 304 028 0630 000 193 0630 000 298 0630 000 274 447754 447754 33...

Страница 99: ...icated differs from that printed in this Manual the relative Spare Parts List should be ordered from ZF HURTH MARINE The indicated dimensions and standards are as such not enough for ordering parts Wh...

Страница 100: ...air Manual and Spare Parts List ZF 80 IV ZF 85 IV Derivate version FIG 1 1 2 4 5 6 7 10 11 12 13 16 17 18 19 20 21 22 25 26 27 26 26 29 3 27 27 27 27 28 25 26 27 26 27 24 9 23 14 15 8 30 31 All manual...

Страница 101: ...ne OR O Ring 1 14 0630 001 085 167010 Rosetta Washer 1 15 0636 101 475 320202 Vite M8x30 Screw M8x30 1 16 3312 301 007 438637 Filtro olio Oil filter 1 old part number 17 3312 199 031 463772 Filtro oli...

Страница 102: ...are Parts List ZF 80 IV ZF 85 IV Derivate version FIG 2 37 1 2 3 4 7 8 9 10 12 13 14 15 16 17 19 20 21 22 23 24 25 26 27 28 29 30 31 33 38 39 40 15 13 14 16 17 19 20 21 22 23 12 7 6 26 32 11 5 34 41 1...

Страница 103: ...0635 372 007 106652 Cuscinetto a rulli conici Tapered roller bearing 1 31 3312 304 022 439393 Spessore 0 1 mm Shim 0 1 mm 2 3312 304 023 439394 Spessore 0 15 mm Shim 0 15 mm 2 3312 304 024 439395 Spe...

Страница 104: ...MECHANICAL SELECTOR VALVE 102 Repair Manual and Spare Parts List ZF 80 IV ZF 85 IV Derivate version FIG 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 6 13 5 6 16 13 23 24 20 22 21 All manuals and...

Страница 105: ...7 Tappo Plug 1 12 0636 302 053 103465 Tappo Plug 1 13 0634 801 302 107410 Rosetta Washer 3 14 3312 308 037 500028 Vite di guida Guide bolt 1 15 3312 308 047 500044 Molla Spring 1 16 0635 460 014 10669...

Страница 106: ...E ON OFF 12V 26 BAR ELECTRIC SELECTOR VALVE ON OFF 24V 26 BAR 104 Repair Manual and Spare Parts List ZF 80 IV ZF 85 IV Derivate version FIG 4 6 1 2 2 3 4 5 7 8 9 10 10 11 F1420178 10 All manuals and u...

Страница 107: ...ew M8x40 4 9 0630 302 090 Rosetta elastica Spring washer 6 10 3316 117 001 Assieme connettore Connector kit 2 11 3312 308 020 Guarnizione Gasket 1 Installare con 12 V To be installed with 12 V power s...

Страница 108: ...26 BAR WITH TROLLING VALVE ELECTRIC SELECTOR VALVE ON OFF 24V 26 BAR WITH TROLLING VALVE 106 Repair Manual and Spare Parts List ZF 80 IV ZF 85 IV Derivate version FIG 5 6 1 2 3 4 5 8 9 10 11 13 7 10...

Страница 109: ...a Spring washer 6 10 3316 117 001 Assieme connettore Connector kit 3 11 3312 108 027 Trolling valve Trolling device 1 12 3312 308 096 Valvola proporzionale 12V Proportional valve 12V 1 Ma 27 Nm 3312 3...

Страница 110: ...4 3313 302 045 3313 302 046 3312 304 022 3312 304 023 3312 304 024 3312 304 025 3313 304 031 3313 304 030 3313 304 029 3313 304 028 0630 000 193 0630 000 298 0630 000 274 447754 447754 333859 229784 1...

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