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ZF 63 A, Руководство по ремонту и список запчастей

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Pos. Part number

Old P/N

Descrizione

Description

Q.taÁ

Note

Q.ty

1 3312 301 004

451892

Scatola

Housing

1

2 0636 301 041

442373

Tappo

Plug

1

3 0634 319 132

442135

Paraolio uscita

Output shaft seal

1

4 3312 101 003

500484

Coperchio filtro completo

Filter cover, assy.

1

5

I

. Coperchio filtro

. Filter cover

1

6 0634 304 688

442731

. Guarnizione OR

. O-Ring

1

7 0634 306 204

105542

Guarnizione OR

O-Ring

1

8 0630 001 085

167010

. Rosetta

. Washer

1

9 0636 101 475

320202

. Vite M8x30

. Screw M8x30

1

10 3312 301 007

438637

Filtro olio

Oil filter

1

(2) old part number

11 3312 301 008

439653

Guarnizione

Sealing washer

1

12 3312 199 031

463772

Filtro olio completo

Oil filter, assy

1

13 0634 304 688

442731

. Guarnizione OR

. O-Ring

1

14 0634 306 204

105542

. Guarnizione OR

. O-Ring

1

15 3312 301 037

. Filtro olio

. Oil filter

1

(2) new part number

16 3312 301 005

438948

Tubo aspirazione

Suction pipe

1

3312 301 033

Tubo aspirazione con supporto

Suction pipe with support

1

17 3312 301 013

439223

Piastra ritegno

Retaining plate

1

18 0636 113 006

455079

Vite T.E.

Hex head screw

2

(ritegno tubo aspirazione)

(suction pipe retainer)

0636 015 020

Vite T.E.

Hex head screw

2

(tubo aspirazione con supporto)

(suction pipe with support)

19 0631 315 520

335817

Spina

Locator pin

2

20 3312 301 002

451889

Coperchio

Cover (housing)

1

3312 301 003

501352

Coperchio

Cover (housing)

1

(1)

21 978.36.701.02

454913

Asta livello olio

Oil dipstick

1

3312 201 002

500989

Asta livello olio + OR

Oil di OR

1

22 0634 304 405

501211

. Guarnizione OR

. O-Ring

1

(Asta livello olio)

(Oil dipstick)

23 3311 301 002

442369

Valvola di sfiato

Breather valve

1

24 3312 301 030

413883

Paraolio entrata

Input shaft seal

1

25 0630 302 091

442371

Rosetta

Washer

12

26 0636 010 550

442374

Vite T.E.

Hex head screw

4

27 0636 015 227

442375

Vite T.E.

Hex head screw

5

28 0636 010 572

442376

Vite T.E.

Hex head screw

2

29 0636 015 386

452512

Vite T.E.

Hex head screw

1

30 0636 113 006

455079

Vite T.E.

Hex head screw

1

0636 015 020

Vite T.E.

Hex head screw

1

31 0630 001 046

Rosetta

Washer

1

32 3312 301 011

455053

Piastra

Buffle plate

1

Ratio I=1.2; 1.6; 2.0

3312 301 012

458290

Piastra

Buffle plate

1

Ratio I=2.5; 2.7

33 0636 113 006

455079

Vite T.E.

Hex head screw

2

0636 015 020

Vite T.E.

Hex head screw

2

34 0630 001 046

Rosetta

Washer

2

35 3312 301 006

438963

Piastra

Buffle plate

1

36 3312 301 001

Targhetta di identificazione

Name plate

1

37 0630 001 085

167010

Rosetta

Washer

1

38 0636 101 475

320202

Vite M8x30

Screw M8x30

1

Fino a matricola 10730G -

Up to serial number 10730G

Da matricola 10731G -

From serial number 10731G

(1) Only Ratio I=2.7 (also PCM) ;

Ratio I=2.52 uprated version & ratio I= 2.52 (also PCM)

(2) Fornito solo incluso nel kit filtro olio p/n 3312 199 031

Supplied only included in the oil filter kit p/n 3312 199 031

41

Repair Manual and Spare Parts List

ZF 63 A FIG. 1

Содержание 63 A

Страница 1: ...ZF63A ZF63 ZF80A ZF80 1A ZF 80A NEW VERSION ZF80 1A NEW VERSION ZF85A NOVEMBER 2005 cod 310 01 0054h Repair Manual and Spare Parts List...

Страница 2: ......

Страница 3: ...3 1 Mounting inner race of tapered roller bearing 19 4 4 PREASSEMBLY OF HOUSING 20 4 4 1 Assembly of outer races tapered roller bearings 20 4 4 2 Installation of fluid suction pipe and baffle 20 4 4...

Страница 4: ...Preface 71 Name plate 71 FIG 1 ZF 80 A ZF 80 1 A 72 FIG 2 ZF 80 A ZF 80 1 A 74 FIG 3 Mechanical selector valve ZF 80 A ZF 80 1 A 78 FIG 4 Old electric selector valve ON OFF 12V 26 bar ZF 80 A ZF 80 1...

Страница 5: ...with standard tools ZF HURTH MARINE recommends the use of special tools necessary to perform repairs correctly The special tools are available through your local ZF HURTH MARINE dealer This manual is...

Страница 6: ...4...

Страница 7: ...PTION 1 Two piece aluminum die cast 2 Gears 1 1 Oil filter 2 1 Input shaft with reversing clutch pack assembly 1 2 Oil dipstick 2 2 Intermediate shaft 1 3 Breather valve 2 3 Output shaft 1 4 Oil drain...

Страница 8: ...radial shaft seals ATF FLUID 3 8 litres 1 0 US gallons for ZF 63 4 0 litres 1 05 US gallons for ZF 63 A 5 5 litres 1 5 US gallons for ZF 80 A ZF 80 1 A 5 5 litres 1 5 US gallons for ZF 85 A 1 3 MEASU...

Страница 9: ...EGS KIT composed of three legs P N 978 25 0006 0 477776 Part number ZF 63 ZF 63 A ZF 80 A ZF 80 1 A ZF 85 A 978 25 0009 0 477853 l l 978 25 0011 0 477854 l l l 978 25 0012 0 477856 l 978 25 0013 0 477...

Страница 10: ...5 A SPECIAL HEX HEAD BOLT WITH BEARING for measuring the bearing clearance intermediate shaft P N 224 836 008 458105 PUNCH for assembly Seal suction pipe P N 20 1021 00 ZF 80 A ZF 80 1 A ZF 85 A P N 2...

Страница 11: ...element off item 2 fig 1 1 Check O rings item 3 and 4 fig 1 1 for wear replace if necessary 3 1 2 Suction of transmission fluid Push hose of suction pump item 1 Fig 1 2 through the suction pipe item 2...

Страница 12: ...a detergent let dry and dip in oil then let oil drip off 3 4 OUTPUT FLANGE Lock output flange in swivel frame Unscrew hex head bolt item 1 Fig 4 1 Remove disc item 2 Fig 4 1 and O ring item 3 Fig 4 1...

Страница 13: ...he switch perform one of the following tests A Ohm meter Connect the ohm meter leads to the terminal connec tion of the switch With the pin item 1a Fig 5 3 extended you should get a reading indicating...

Страница 14: ...piston rings on the input shaft item 4 Fig 6 2 for signs of wear or failure If any of the gears are damaged or showing signs of ex cessive wear ZF HURTH MARINE recommends repla cing the complete gear...

Страница 15: ...Fig 6 3b 3 6 4 Fluid inlet pipe Replacing the seal ZF 63 A ZF 63 Fig 6 4a Remove baffle plate item 2 Remove suction pipe item 3 Drive out seal item 1 ZF 80 A ZF 80 1 A ZF 85 A Fig 6 4b Remove suction...

Страница 16: ...quired for pulling the inner races off For extracting the inner races proceed as follows Screw in adapter onto the puller item 1 Place adapter onto the roller cage Tighten collar to rollers by means o...

Страница 17: ...ers Take off gear 2 needle bearings 3 and spacer 7 Removal of pressure plate Press snap ring 5 against periphery of pressure plate 4 by means of screwdrivers Extract them to gether The discs 6 can now...

Страница 18: ...now be removed from the clutch housing Input spline side fig 8 2b ZF 80 A ZF 80 1 A ZF 63 A only ratio 2 7 ZF 85 A Remove thrust washer 1 off using two screwdri vers Take off gear 2 needle bearings 3...

Страница 19: ...s will be required when mounting the bearings A hydraulic or mechanical press 4 1 INPUT SHAFT 4 1 1 Mount discs into reversing clutch Equip both sides coupling with new outer disc item 1 Fig 1 1a and...

Страница 20: ...roller bearings Heat inner race of tapered roller bearing item 1 Fig 1 4 to approx 120 248 F and push onto input shaft After cooling down press bearing carefully against but ton ring item 2 Fig 1 4 b...

Страница 21: ...drive them carefully against the collar using a copper brass punch NOTE Apply copper brass punch on inner race and not on the rollers 4 3 OUTPUT SHAFT 4 3 1 Mounting inner race of tapered roller bear...

Страница 22: ...le Lightly tighten the screw item 3 Fig 4 2a Insert centre square punch and tighten definitely the screw Adjust oil suction pipe to measure A A 26 mm Fig 4 2b Put some ATF fluid on the seal seat and o...

Страница 23: ...0 grease Insert the input shaft seal item 2 into input shaft using the appropriate bushing p n 20 0012 01 item 1 Use mandrel p n 20 0012 02 item 3 to position the input shaft seal in the correct way F...

Страница 24: ...0 001 0 005 0 000 0 005 0 000 0 005 ZF85A 0 001 0 005 0 000 0 005 0 004 0 006 ZF63A ZF63 0 001 0 005 0 000 0 005 0 002 0 006 4 5 2 Mounting outer races of tapered roller bearings into housing Heat inp...

Страница 25: ...ermit bear ings to seat e Adjust the dial indicator needle on top of the bolt head and O to dial indicator Fig 5 5b f Screw hexagon nut carefully against housing inter mediate shaft moves up until bea...

Страница 26: ...with protective gloves b Insert the required shims for proper pretension into bearings bore under bearing outer race c Insert outer races of bearings When the housing has reached ambient temperature d...

Страница 27: ...and 2 Fig 7 1 with some ATF fluid and mount them Install filter element item 3 Fig 7 1 into the trans mission Lock cover item 4 Fig 7 1 to the transmission using an allen wrench Tightening torque min...

Страница 28: ...If necessary top up with oil Ex cessive oil should be removed The fluid level on the dipstick item 1 figure 9 2 should be between the min and max marks The fluid level should be checked again after a...

Страница 29: ...DRIVING SPEED rpm SHIFTING PRESSURE psi ZF 80 1 A MAX MIN 400 350 300 250 200 150 100 50 0 5000 4000 3000 2000 1000 0 0 10 20 30 5 15 25 500 1500 2500 3500 4500 ZF 85 A DELIVERY RATE min DRIVING SPEE...

Страница 30: ...ssure M10x1 Lube pressure relief valve Basic lubricating throttle valve Fluid delivery pump Fluid filter Filte grade 60 Fluid sump Shifting valve for A 0 B position Neutral position switch indication...

Страница 31: ...ing lever bolt M8 17 23 Output flange bolt ZF 80 A ZF 80 1 A ZF 85 A M16 74 100 243 Fluid filter bolt M8 min 4 max 6 min 5 max 8 Oil breather Hand tight Hand tight 574 Fluid dipstick Hand tight Hand t...

Страница 32: ...F connecting thread 3 8 18NPSF Flow meter 0 35 liters min 0 10 gals min Tests to be carried out 1 Fluid leaks 2 Noise emission 3 Output direction of rotation LH RH 4 Lube oil temperature 5 Shifting pr...

Страница 33: ...ansmission replace piston rings 4 Transmission locked in gear 4 1 Medium piston ring in input shaft in control block is faulty 4 2 Warped discs due to overheating of slipping clutch 4 3 Needle bearing...

Страница 34: ...lant water lines and clean fluid cooler on water side 8 4 Replace control block containing fluid pump 8 5 Remove control block replace piston rings In case of wear in the control block due to faulty p...

Страница 35: ...5 Low pressure 15 1 Fine filter is dirty 15 2 Fluid level in transmission is low 15 3 Control block is broken 15 4 Problem at control valve 15 5 Piston rings on input shaft are faulty 15 6 Piston ring...

Страница 36: ...luid refill with prescribed fluid 18 8 Repair leakage at cooler or replace cooler Change transmission fluid 18 9 Remove control block and replace piston rings 19 Noise hydraulic 19 1 Oil filter is dir...

Страница 37: ...adially broken due to torsional vibration 23 1 Replace discs replace any other faulty parts 23 2 Disassemble transmission replace needle bearings 23 3 Replace the intermediate gear 23 4 Replace the di...

Страница 38: ...IC G2 22329 HUILE RENAULT DIESEL STARMATIC ELFMATIC G3 TRANSANTAR DF3 ELLER MONTAN COMP DUISBURG D ELLMO AUTOMATIK FLUID 22233 MANUFACTURER PRODUCT ENGEN PETROLEUM CAPE TOWN ZA ENGEN ATF 22D ERTOIL SA...

Страница 39: ...LOVNAFT JS CO BRATISLAVA SLO MADIT AUTOMATIC SONOL ISRAEL LTD HAIFA IL DEXRON 2 D MANUFACTURER PRODUCT SOPROGRASA SA MADRID E SOPRAL 164 STATOIL STAVANGER N TRANSWAY DX III F 30373 TRANSWAY DX II STL...

Страница 40: ...38...

Страница 41: ...Identification no quantity of parts required The spare parts list is referring to the following versions ZF 63 A versions 21 1 22 R 22 1 56 R 24 2 04 R 25 2 52 R 30 2 70 R versions 001 1 22 R 002 1 5...

Страница 42: ...ZF 63 A 40 Repair Manual and Spare Parts List ZF 63 A FIG 1 1 2 3 4 5 6 7 10 17 19 25 23 24 26 25 19 13 14 15 11 22 21 27 20 18 16 12 30 32 35 33 25 29 25 28 31 34 8 9 36 16 18 38 37 NEW VERSION...

Страница 43: ...01352 Coperchio Cover housing 1 1 21 978 36 701 02 454913 Asta livello olio Oil dipstick 1 3312 201 002 500989 Asta livello olio OR Oil dipstick OR 1 22 0634 304 405 501211 Guarnizione OR O Ring 1 Ast...

Страница 44: ...ZF 63 42 Repair Manual and Spare Parts List ZF 63 FIG 1 1 2 3 4 5 6 7 10 17 19 25 23 24 26 25 19 13 14 15 11 22 21 27 20 18 16 12 32 30 25 29 25 28 31 8 9 33 NEW VERSION 16 18 35 34...

Страница 45: ...crew suction pipe 2 con supporto with support 19 0631 315 520 335817 Spina Locator pin 2 20 3312 301 018 455501 Coperchio Cover housing 1 3312 301 019 501861 Coperchio Cover 1 Only Ratio I 1 25 21 978...

Страница 46: ...ZF 80 A ZF 80 1 A 44 Repair Manual and Spare Parts List ZF 80 A ZF 80 1 A FIG 1 1 2 3 4 5 6 7 10 17 20 22 21 27 26 20 13 14 15 11 25 24 23 18 16 12 19 28 29 NEW VERSION 16 18 8 9 31 30...

Страница 47: ...312 301 030 413883 Paraolio entrata Input shaft seal 1 22 3311 301 002 442369 Valvola di sfiato Breather valve 1 23 3313 301 012 489414 Coperchio Cover housing 1 Not available any more 3313 301 010 Co...

Страница 48: ...ZF 63 A 46 Repair Manual and Spare Parts List ZF 63 A FIG 2 4 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 16 9 30 23 24 25 26 27 28 29 1 15 14 13 12 32 24 33 31 20 21 18 17 11 19 7 2...

Страница 49: ...674 L 18 0634 402 178 500066 Anello interno Inner clutch piston ring 2 19 3312 302 014 500147 Pistone Clutch piston 2 20 0635 460 006 106690 Sfera Ball 2 21 0634 402 176 500069 Anello esterno Outer cl...

Страница 50: ...312 199 028 455736 Albero di uscita Z2 55 Output shaft Z2 55 1 Vers 25 004 018 Rapporto I 2 52 Vers 25 004 018 Ratio I 2 52 31 3312 202 005 452148 Ingranaggio Z1 23 Forward gear Z1 23 1 32 3312 199 02...

Страница 51: ...49...

Страница 52: ...ZF 63 50 Repair Manual and Spare Parts List ZF 63 FIG 2 4 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 16 9 23 24 25 26 27 28 29 1 15 14 13 12 24 30 20 21 18 17 11 19 7 2 31 32...

Страница 53: ...to a rulli conici Tapered roller bearing 1 27 0635 501 938 333859 Cuscinetto a rulli conici Tapered roller bearing 1 28 0635 501 922 Cuscinetto a rulli conici Tapered roller bearing 1 29 3312 304 027...

Страница 54: ...A ZF 80 1 A 52 Repair Manual and Spare Parts List ZF 80 A ZF 80 1 A FIG 2 4 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 16 9 30 23 24 25 26 27 28 29 1 15 14 13 12 24 31 20 21 18 17 11 19 7 2 30...

Страница 55: ...046 439634 Spessore 1 0 mm Shim 1 0 mm 2 Intermediate shaft 25 0635 501 937 447754 Cuscinetto a rulli conici Tapered roller bearing 1 26 0635 373 021 106664 Cuscinetto a rulli conici Tapered roller be...

Страница 56: ...5 26 Intermediate shaft Z4 44 Z5 26 1 33 3313 199 003 Albero di uscita Z2 51 Output shaft Z2 51 1 Vers 009 Rapporto I 1 21 Vers 009 Ratio I 1 21 31 3313 302 021 Ingranaggio Z1 35 Forward gear Z1 35 1...

Страница 57: ...55...

Страница 58: ...A ZF 63 ZF 80 A ZF 80 1 A MECHANICAL SELECTOR VALVE 56 Repair Manual and Spare Parts List ZF 63 A ZF 63 ZF 80 A ZF 80 1 A FIG 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 6 13 5 6 16 13 23 20 22...

Страница 59: ...i fermo Stop screw 1 10 0636 309 007 455756 Tappo Plug 1 11 0631 405 061 500107 Tappo Plug 1 12 0636 302 053 103465 Tappo Plug 1 13 0634 801 302 107410 Rosetta Washer 3 14 3312 308 037 500028 Vite di...

Страница 60: ...IC SELECTOR VALVE WITH PROPORTIONAL VALVES 58 Repair Manual and Spare Parts List ZF 63 A ZF 63 ZF 80 A ZF 80 1 A FIG 4 3 4 5 6 7 8 9 10 11 12 13 14 15 18 19 20 21 16 17 22 23 24 25 26 12 10 12 10 15 1...

Страница 61: ...02 107410 Rosetta Washer 4 13 0636 101 651 501525 Vite Screw 2 14 0630 001 096 501527 Rondella Washer 2 15 1043 326 045 Fermo valvola Valve lock 2 16 3312 308 063 501562 Tappo Plug 1 17 0634 306 524 A...

Страница 62: ...ZF 63 A ZF 63 ZF 80 A ZF 80 1 A 60 Repair Manual and Spare Parts List ZF 63 A ZF 63 ZF 80 A ZF 80 1 A FIG 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 17 18 19 20 15 16 21 22 23 9 10 11 12 7 8...

Страница 63: ...500095 Rosetta Washer 2 11 4656 306 013 Pistoncino ammortizzatore Piston 2 12 0732 042 539 Molla ammortizzatore Spring 2 13 0631 405 062 501530 Tappo Plug 1 14 3312 308 051 501496 Vite torna a casa A...

Страница 64: ...ZF 63 A ZF 63 ZF 80 A ZF 80 1 A OLD ELECTRIC SELECTOR VALVE ON OFF 12V 26 BAR 62 Repair Manual and Spare Parts List ZF 63 A ZF 63 ZF 80 A ZF 80 1 A FIG 6 F1420176 4 5 1 6 3 2 2 9 8 10 F1420175 7...

Страница 65: ...Dummy plug 1 4 0636 302 053 Tappo M10x1 Screw plug M10x1 1 Ma 12 Nm 5 0634 801 302 Rosetta Washer 1 6 0636 309 007 Tappo Screw plug 1 Ma 30 Nm 7 3316 117 001 Assieme connettore Connector kit 2 8 0636...

Страница 66: ...A ZF 80 1 A NEW ELECTRIC SELECTOR VALVE ON OFF 12V 26 BAR NEW ELECTRIC SELECTOR VALVE ON OFF 24V 26 BAR 64 Repair Manual and Spare Parts List ZF 63 A ZF 63 ZF 80 A ZF 80 1 A FIG 7 F1420178 10 6 1 2 2...

Страница 67: ...727 Vite T E M8x40 Cap screw M8x40 4 9 0630 302 090 Rosetta elastica Spring washer 6 10 3316 117 001 Assieme connettore Connector kit 2 11 3312 308 020 Guarnizione Gasket 1 Installare con 12 V To be i...

Страница 68: ...SELECTOR VALVE ON OFF 12V 26 BAR WITH TROLLING VALVE NEW ELECTRIC SELECTOR VALVE ON OFF 24V 26 BAR WITH TROLLING VALVE 66 Repair Manual and Spare Parts List ZF 63 A ZF 63 ZF 80 A ZF 80 1 A FIG 8 F142...

Страница 69: ...M10x1 Screw plug M10x1 1 Ma 12 Nm 5 0634 801 302 Anello di tenuta Sealing ring 1 6 0636 309 007 Tappo a vite Screw plug 1 Ma 35 Nm 7 0636 101 709 Vite TCEI M8x65 Cap screw M8x65 2 8 0636 101 727 Vite...

Страница 70: ...ullini conici Cuscinetto a rullini conici Cuscinetto a rullini conici Spessore 0 1 mm Spessore 0 15 mm Spessore 0 2 mm Spessore 0 1 mm Spessore 0 15 mm Spessore 0 3 mm Spessore 0 5 mm Bearing kit Need...

Страница 71: ...terno Seal kit clutch kit Seal kit piston rings Inner disc Outer disc 1 10 12 2 2 2 2 2 2 2 2 2 2 2 2 2 2 9 23 6 25 26 27 28 24 24 24 24 24 29 29 29 3313 199 022 3312 302 040 0635 501 939 0635 501 937...

Страница 72: ...70...

Страница 73: ...s Manual the relative Spare Parts List should be ordered from ZF HURTH MARINE The indicated dimensions and standards are as such not enough for ordering parts When ordering parts please state Transmis...

Страница 74: ...017 018 019 020 021 ZF 80 1 A versions 024 025 026 027 029 030 72 Repair Manual and Spare Parts List ZF 80 A ZF 80 1 A NEW VERSION FIG 1 8 9 31 30 1 2 3 4 5 6 7 10 19 21 20 26 25 19 13 14 15 11 24 23...

Страница 75: ...1 15 3312 301 037 Filtro olio Oil filter 1 1 new part number 16 3313 301 022 Tubo aspirazione con supporto Suction pipe with support 1 17 0636 101 411 102879 Vite T E M6x16 Hex head screw M6x16 1 fasc...

Страница 76: ...0 1 A versions 024 025 026 027 029 030 74 Repair Manual and Spare Parts List ZF 80 A ZF 80 1 A NEW VERSION FIG 2 4 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 16 9 30 23 24 25 26 27 28 29 1 15...

Страница 77: ...ring 1 26 0635 373 021 106664 Cuscinetto a rulli conici Tapered roller bearing 1 27 0635 373 008 384182 Cuscinetto a rulli conici Tapered roller bearing 1 28 0635 501 914 Cuscinetto a rulli conici Tap...

Страница 78: ...57 31 3313 302 025 500849 Ingranaggio Z1 30 Forward gear Z1 30 1 32 3313 199 034 500394 Albero intermedio Z4 44 Z5 30 Intermediate shaft Z4 44 Z5 30 1 33 3313 199 035 500400 Albero di uscita Z2 47 Out...

Страница 79: ...77...

Страница 80: ...9 020 021 ZF 80 1 A versions 024 025 026 027 029 030 MECHANICAL SELECTOR VALVE 78 Repair Manual and Spare Parts List ZF 80 A ZF 80 1 A NEW VERSION FIG 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19...

Страница 81: ...e di fermo Stop screw 1 10 0636 309 007 455756 Tappo Plug 1 11 0631 405 061 500107 Tappo Plug 1 12 0636 302 053 103465 Tappo Plug 1 13 0634 801 302 107410 Rosetta Washer 3 14 3312 308 037 500028 Vite...

Страница 82: ...17 018 019 020 021 ZF 80 1 A versions 024 025 026 027 029 030 OLD ELECTRIC SELECTOR VALVE ON OFF 12V 26 BAR 80 Repair Manual and Spare Parts List ZF 80 A ZF 80 1 A NEW VERSION FIG 4 F1420176 4 5 1 6 3...

Страница 83: ...mmy plug 1 4 0636 302 053 Tappo M10x1 Screw plug M10x1 1 Ma 12 Nm 5 0634 801 302 Rosetta Washer 1 6 0636 309 007 Tappo Screw plug 1 Ma 30 Nm 7 3316 117 001 Assieme connettore Connector kit 2 8 0636 10...

Страница 84: ...0 1 A versions 024 025 026 027 029 030 NEW ELECTRIC SELECTOR VALVE ON OFF 12V 26 BAR NEW ELECTRIC SELECTOR VALVE ON OFF 24V 26 BAR 82 Repair Manual and Spare Parts List ZF 80 A ZF 80 1 A NEW VERSION F...

Страница 85: ...727 Vite T E M8x40 Cap screw M8x40 4 9 0630 302 090 Rosetta elastica Spring washer 6 10 3316 117 001 Assieme connettore Connector kit 2 11 3312 308 020 Guarnizione Gasket 1 Installare con 12 V To be...

Страница 86: ...26 027 029 030 NEW ELECTRIC SELECTOR VALVE ON OFF 12V 26 BAR WITH TROLLING VALVE NEW ELECTRIC SELECTOR VALVE ON OFF 24V 26 BAR WITH TROLLING VALVE 84 Repair Manual and Spare Parts List ZF 80 A ZF 80 1...

Страница 87: ...e M10x1 Screw plug M10x1 1 Ma 12 Nm 5 0634 801 302 Anello di tenuta Sealing ring 1 6 0636 309 007 Tappo a vite Screw plug 1 Ma 35 Nm 7 0636 101 709 Vite TCEI M8x65 Cap screw M8x65 2 8 0636 101 727 Vit...

Страница 88: ...frizione esterno Seal kit clutch kit Seal kit piston rings Inner disc Outer disc 1 8 10 2 2 2 2 2 2 2 2 2 2 2 2 2 2 9 23 6 25 26 27 28 24 24 24 24 24 29 29 29 3313 199 022 3312 302 040 0635 501 939 06...

Страница 89: ...g parts please state Transmission type Transmission version Serial number Item no Part name Identification no quantity of parts required The spare parts list is referring to the following versions ZF...

Страница 90: ...ZF 85 A versions 004 007 003 002 88 Repair Manual and Spare Parts List ZF 85 A FIG 1 8 9 29 28 1 3 4 5 6 7 10 18 19 25 24 18 13 14 15 11 23 22 21 17 12 26 16 27 20 2...

Страница 91: ...4 306 204 105542 Guarnizione OR O Ring 1 15 3312 301 037 438637 Filtro olio Oil filter 1 1 new part number 16 3313 301 022 Tubo aspirazione con supporto Suction pipe with support 1 17 0636 101 411 102...

Страница 92: ...ns 004 007 003 002 90 Repair Manual and Spare Parts List ZF 85 A FIG 2 4 3 5 6 7 8 9 10 11 12 13 14 15 16 18 19 21 22 23 16 25 26 27 28 29 30 1 15 14 13 12 33 37 21 22 19 18 11 20 7 2 38 39 32 31 17 2...

Страница 93: ...9 0635 501 914 Cuscinetto a rulli conici Tapered roller bearing 1 30 3208 304 023 449125 Spessore 0 15 mm Shim 0 15 mm 2 3208 304 024 449126 Spessore 0 20 mm Shim 0 20 mm 2 3208 304 025 Spessore 0 25...

Страница 94: ...ZF 85 A versions 004 007 003 002 MECHANICAL SELECTOR VALVE 92 Repair Manual and Spare Parts List ZF 85 A FIG 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 6 13 5 6 16 13 23 20 22 21 24...

Страница 95: ...455756 Tappo Plug 1 11 0631 405 061 500107 Tappo Plug 1 12 0636 302 053 103465 Tappo Plug 1 13 0634 801 302 107410 Rosetta Washer 3 14 3312 308 037 500028 Vite di guida Guide bolt 1 15 3312 308 047 50...

Страница 96: ...A versions 004 007 003 002 ELECTRIC SELECTOR VALVE ON OFF 12V 26 BAR ELECTRIC SELECTOR VALVE ON OFF 24V 26 BAR 94 Repair Manual and Spare Parts List ZF 85 A FIG 4 F1420178 10 6 1 2 2 3 4 5 7 8 9 10 1...

Страница 97: ...8 0636 101 727 Vite T E M8x40 Cap screw M8x40 4 9 0630 302 090 Rosetta elastica Spring washer 6 10 3316 117 001 Assieme connettore Connector kit 2 11 3312 308 020 Guarnizione Gasket 1 Installare con...

Страница 98: ...002 ELECTRIC SELECTOR VALVE ON OFF 12V 26 BAR WITH TROLLING VALVE ELECTRIC SELECTOR VALVE ON OFF 24V 26 BAR WITH TROLLING VALVE 96 Repair Manual and Spare Parts List ZF 85 A FIG 5 F1420178 10 6 1 2 3...

Страница 99: ...Tappo a vite M10x1 Screw plug M10x1 1 Ma 12 Nm 5 0634 801 302 Anello di tenuta Sealing ring 1 6 0636 309 007 Tappo a vite Screw plug 1 Ma 35 Nm 7 0636 101 709 Vite TCEI M8x65 Cap screw M8x65 2 8 0636...

Страница 100: ...2 32 32 32 3323 199 021 0635 501 952 0735 321 606 0635 501 951 0635 501 937 0635 372 018 0635 373 008 0635 501 914 0735 321 607 3313 302 042 3313 302 043 3313 302 044 3313 302 045 3313 302 046 3208 30...

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