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10  •  General

See Figure 17 on page 34

 and 

Figure 18 on page 35

 for the typical component layout of the 30" door case.

The kick plate must be removed to gain access to the drain clean out. Disassemble the kick plate by removing the 2 or 3 metal screws located 

in the kick rail.

Evaporator

The evaporator coil, located at the rear bottom of the case, is factory-assembled with distributor, expansion valve, and other refrigeration 

components. To inspect the coil, remove the center or left of center coil cover. A small inspection window is located at the rear of the case. To 

inspect the entire coil, remove the remaining coil covers and raise the evaporator cover.

Expansion Valve

Unless otherwise specified, a superheat adjustable externally equalized thermostatic expansion valve with a removable strainer and pressure 

limiting charge is mounted to the evaporator coil. The valve is not preset. Adjust the superheat setting for maximum coil effectiveness. Typical 

superheat settings are between 6°F and 10°F. Close coupled systems should use the higher superheat setting to minimize the chance of liquid 

flood back. To adjust the expansion valve, remove the right end coil cover. Remove the cap from the bottom of the valve. When looking at the 

valve stem end, turn the valve stem counterclockwise to decrease superheat. Turn the valve stem clockwise to increase superheat. Measure 

the suction line temperature at the expansion valve sensing bulb and compare it to the suction temperature corresponding to the saturated 

pressure. Make sure that line pressure drop is taken into account.

Turn the valve stem only 1/4 turn at a time and allow sufficient time (20 to 30 minutes) for the valve to settle before making any further 

adjustments. Replace the valve stem cap after the valve superheat has been adjusted. BE CERTAIN THE VALVE STEM CAP IS WIPED DRY 

FIRST.

CAUTION! 

 

DISCONNECT POWER TO THE CASE BEFORE SERVICING ELECTRICAL COMPONENTS TO AVOID PERSONAL 

INJURY AND DAMAGE TO THE UNIT.

Evaporator Fans

Air is circulated throughout the case with 115 volt fan motors. These motors must be operating at all times except during defrost. Fan motors 

should be replaced with motors having the same characteristics including type, physical size, lubricant temperature range, wattage and RPM. 

Fan blades should be replaced with OEM parts or have the same fan pitch as the OEM fan blade.

Fan Removal

1.  Unplug fan from fan power supply plug located on the front face of the fan housing.
2.  Remove the fan blade nut and fan blade.
3.  Remove the two mounting bolts and remove the fan assembly from the fan housing.
4.  Remove the three fan motor mounting screws from the back of the fan motor.
Reverse steps 1-4 to install.

GENERAL

Содержание CRYSTAL MERCHANDISER

Страница 1: ...ZERO ZONE CRYSTAL MERCHANDISER FREEZERS With CoolView Doors and ChillBrite LED Lighting INSTALLATION OPERATION MANUAL COMPLIANT 66 0025 REV F APR 2020...

Страница 2: ...ical Wiring 13 DEFROSTING 15 General 15 Defrost Settings and Controls 15 Defrost Operation 16 General Notes 16 Limit Thermostat 16 Defrost Heater Element 17 Heater Element Removal 17 Anti Sweat Heater...

Страница 3: ...er will extend to the original purchaser prior to shipment a limited extended warranty on the compressor only following expiration of the standard warranty The Seller agrees to repair or exchange at i...

Страница 4: ...rigeration technicians If any questions or problems arise call Zero Zone at 800 247 4496 Any change to a Zero Zone product made during the installation start up or at any other time must be submitted...

Страница 5: ...Approved AHRI 1200 Performance Rating of Commercial Refrigerated Display Merchandisers and Storage Cabinets ANSI Approved DOE Compliant All U S Sales and U S Territories ASHRAE Standard 72 specifies t...

Страница 6: ...pans condensate evaporation pans and hat channel rails are shipped in the case that require the parts Materials for joining cases including caulk joining bolts splices and end filler posts are shippe...

Страница 7: ...under the base or channel 9 If you are joining coolers to freezers RVMC cases should be set with a slight backward tilt to offset the forward lean of a fully loaded case When joining a freezer and co...

Страница 8: ...blades thicker than 1 3 4 When the case needs to move through an 80 door opening the case is shipped with a 1 base on a wood pallet Remove the case from the pallet to slide the case through the 80 doo...

Страница 9: ...er drainage Consult your local codes for minimum requirements Condensate Evaporation System Zero Zone remote cases can be equipped with an automatic condensate evaporation system The system uses a pum...

Страница 10: ...loor drains to speed the drying process Replace the kick plates when the floor has dried GLASS SURFACES Cleaning interior glass reduces fogging and increases visibility Wipe down glass or plexiglass m...

Страница 11: ...shelves are available and are labeled as such Light Switch The light switch is located on the ceiling on the right hand side of the display case Case Thermometer The cases are shipped with 2 thermomet...

Страница 12: ...nd turn the valve stem counterclockwise to decrease superheat Turn the valve stem clockwise to increase superheat Measure the suction line temperature at the expansion valve sensing bulb and compare i...

Страница 13: ...cal RVLC30 velocity reading is 400 to 500 feet per minute in a fully packed case after the case has defrosted and pulled down to operating temperature Air curtain velocity in a partially packed displa...

Страница 14: ...vacuation Charging After all of the refrigeration piping and system components have been assembled the entire system must be pressurized and checked for leaks When the system is leak free evacuate wit...

Страница 15: ...al diagrams for this system All of the display case controls including the disconnect switch and the electronic case controls are installed on the case and pre wired The liquid line solenoid valve is...

Страница 16: ...l signal to each case to energize the defrost relay and initiate a defrost in all of the satellite cases A second set of interconnecting wires is connected in series between each of the cases Each cas...

Страница 17: ...e length of defrost to vary depending on how much frost is on the coil and the defrost heater voltage Coil frost is a function of shopping patterns stocking habits general door maintenance and ambient...

Страница 18: ...serpentine coil is attached to the bottom of the pan to ensure pan and drain defrost The timer starts the hot gas defrost cycle by energizing a solenoid reversing valve or directional valve The hot ga...

Страница 19: ...is fastened to the floor on the right hand side of the coil Remove fasteners holding the heater to the floor The U shape defrost heater can be removed by first pulling the front leg of the retaining c...

Страница 20: ...llustrations Case Label Information Figure 1 Case Label Information ILLUSTRATIONS Refer back to page 4 Front of Lineup 1 1 1 1 1 2 1 2 Front of Back to Back Lineup 1 1B 1 1B 1 2B 1 2B 1 1A 1 1A 1 2A 1...

Страница 21: ...Illustrations Freezer to Cooler Leveling 19 Illustrations 2B Long Case Lineup 2A Short Case Lineup Figure 2 Freezer to Cooler Leveling Refer back to page 4...

Страница 22: ...ons Leveling Cases Prior to Joining Illustrations 3C Shim placement at each base 3B Mark floor level differences 3A Measure and mark exact case outline Figure 3 Leveling Cases Prior to Joining Refer b...

Страница 23: ...Illustrations RVLC30 Base Locations 21 Illustrations Figure 4 RVLC30 Base Locations Refer back to page 5...

Страница 24: ...22 Illustrations RVLC30BB Base Locations Illustrations Figure 5 RVLC30BB Base Locations Refer back to page 5...

Страница 25: ...Illustrations Case Squareness 23 Illustrations Figure 6 Case Squareness Refer back to page 5...

Страница 26: ...24 Illustrations Shim Placement Illustrations Figure 7 Shim Placement Refer back to page 5...

Страница 27: ...Illustrations Shim Orientation 25 Illustrations Figure 8 Shim Orientation Refer back to page 5...

Страница 28: ...Illustrations RVLC30BB Wood Planks Illustrations SP 6061 REV A RELEASED BY DATE ECN No REVISION DESCRIPTION No TF 7 22 2015 11038 REVISION INFORMATION Figure 9 RVLC30BB Wood Planks Refer back to page...

Страница 29: ...Illustrations Spacer Block 27 Illustrations Figure 10 Spacer Block Refer back to page 6...

Страница 30: ...ve amounts of sealant may squeeze out of the case joint The sealant will spread out when the cases are joined 1 Apply 1 4 to 3 8 wide beads of Butyl caulk along the ceiling rear wall and base of the c...

Страница 31: ...sive amounts of sealant may squeeze out of the case joint The sealant will spread out when the cases are joined 1 Apply 1 4 to 3 8 wide beads of Butyl caulk along the ceiling rear wall and base of the...

Страница 32: ...sion 1 DOOR JOINT BETWEEN CASES CAULK END BRACKETS ARE FACTORY INSTALLED EXPLODED FOR CLARITY 5 3 1 4 4 2 CAULK EDGE BEFORE INSERTING 5 3 2 4 4 1 DOOR END MULLION END MULLION 7 6 5 Attach Item 5 to ri...

Страница 33: ...ined before NSF caulking Avoid using excessive Butyl caulk to prevent it from coming out of the joints because Butyl and silicone sealants will not mix That will affect adhesion 2 Apply NSF approved s...

Страница 34: ...32 Illustrations Drain Line Illustrations Figure 15 Drain Line Refer back to page 7...

Страница 35: ...Illustrations Kick Plates Tinnerman Clips 33 Illustrations Figure 16 Kick Plates Tinnerman Clips Refer back to page 7...

Страница 36: ...DECIMAL INCH PER SP 0404 JHZ DRAWN BY UNLESS OTHERWISE USA 53153 110 NORTH OAKRIDGE DRIVE NORTH PRAIRIE WISCONSIN REVISION INFORMATION ITEM NO PART NAME 1 COIL COVER 2 FAN 3 LIQUID LINE 4 SUCTION LINE...

Страница 37: ...IMAL INCH ZERO ZONE INC 110 NORTH OAKRIDGE DRIVE NORTH PRAIRIE WISCONSIN USA 53153 DESCRIPTION BY DATE ECN No REVISION DESCRIPTION No JHZ 11 26 2012 9651 REVISE BALLOON 14 DEFROST E REVISION INFORMATI...

Страница 38: ...36 Illustrations Electrical Box Illustrations Figure 19 Electrical Box Refer back to page 11...

Страница 39: ...0 F Suction Vertical Riser Sizing Maximum Allowable Riser Size For Adequate Oil Return 70 F Minimum Liquid Temperature using 0 35 PSI Per 100 Feet per 2006 ASHRAE Handbook Refrigeration For rated Btuh...

Страница 40: ...0 F 1 22 Suction Vertical Riser Sizing Maximum Allowable Riser Size For Adequate Oil Return 70 F Minimum Liquid Temperature using 0 35 PSI Per 100 Feet per 2006 ASHRAE Handbook Refrigeration For rated...

Страница 41: ...Illustrations Electric Defrost Wiring Diagram 39 Illustrations Figure 22 Electric Defrost Wiring Diagram Refer back to page 13...

Страница 42: ...40 Illustrations Hot Gas Defrost Wiring Diagram Illustrations Figure 23 Hot Gas Defrost Wiring Diagram Refer back to page 13...

Страница 43: ...Illustrations Master Satellite Wiring Diagram 41 Illustrations Figure 24 Master Satellite Wiring Diagram Refer back to page 13...

Страница 44: ...2020 Zero Zone Inc All Rights Reserved APR 2020 For other technical support please refer to the Technical Resources page at WWW ZERO ZONE COM or contact the Zero Zone Service Department at 800 247 44...

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