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4.2 Assembly and mode of operation 
 

On the shaft bottom, a coupling system is mounted on which the pump is hung up without screws. In 
order to guide the pump during hanging it up, a guide tube exists which is fixed on a traverse inside 
the taper shaft ring. By means of an attached chain, the pump can completely be lifted out of the shaft 
without  loosening  the  screw  fittings  inside  the  shaft  beforehand.  In  order  to  lift  the  pump  out  of  the 
shaft, according to the size of the pump, a lifting tool could become necessary. After a longer period 
of operation, the pump could adhere to the coupling pedestal. In order to detach the pump, sightly pull 
the chain and shake it until the pump detaches from the coupling pedestal.  After this, the pump can 
be pulled out easily. In order to avoid damages on the plastic shaft, excessive tractive forces on the 
chain  are  to  be  avoided.  This  way,  maintenance  and  repair  work  on  the  pump  can  be  carried  out 
outside of the shaft. In order to avoid a flow back of the water column inside the pressure pipe during 
maintenance and repair work, a gate valve is mounted in front of the check valve inside the pressure 
pipe.  

 

5. Installation

 

 
5.1 Excavation of the trench 

 
Concerning  the  excavation  of  the  trench,  please  observe  the  regulations  of  the  Employer's  Liability 
Insurance Association (angle of repose, possible sheeting etc.). 
 
 

5.2 Insertion of the shaft 

 
Before inserting the shaft, the trench has to be filled up with 30 cm of gravel and 5 cm of chippings. 
Those materials have to be compressed in such a way that a horizontal supporting surface is formed. 
Afterwards the polyethylene-shaft has to be inserted into the trench. Subsequently, the shaft has to be 
levelled. Now fill up approx. 30 cm of backing sand and compress it.  

 
 
Please check if the shaft is still in horizontal position. 

 
 

 

5.3 Connection of the shaft 

 

Inlet 

 
The shaft is equipped with an inlet sleeve DN 150 with lip seal. The inlet  pipe (sewer  pipe DN 150) 
has to be inserted into this inlet sleeve.  Further inlets are optionally possible. 
 

Pressure pipe 

 
The pressure pipe line terminates in a pipe socket PE HD 63x5.8 approx. 180 mm outside the shaft. 
As pressure pipe line, PE HD-pipes 63x5.8 should be laid. The connection to the pipe socket, which is 
existent on the shaft, can be established by means of standard clamp fittings.  
 

Содержание FPS-KE

Страница 1: ...Pumping station Operation Manual FPS KE D ...

Страница 2: ... inspection and assembly works 7 2 7 Unauthorised modification of the machine and fabrication of spare parts 7 2 8 Unauthorised modes of operation 7 3 Transport and temporary storage 7 3 1 Transport 7 3 2 Temporary storage conservation 7 4 Description 7 4 1 General 7 4 2 Assembly and mode of operation 8 5 Installation 8 5 1 Excavation of the trench 8 5 2 Insertion of the shaft 8 5 3 Connection of ...

Страница 3: ...t regulations EC low voltage directive as amended 93 68 EWG Appendix I EMC directive 92 31 EWG and 93 68 EWG Applied harmonized standards particularly EN 292 part 1 EN 292 part 2 Draft EN 292 part 2 A1 EN 60 335 1 EN 60 335 2 41 EN 55014 4 93 EN 55104 95 Applied national technical standards and specifications particularly DIN EN 292 part 1 DIN EN 292 part 2 draft DIN EN 292 part 2 A1 DIN VDE 0700 ...

Страница 4: ...meter approx 1100 mm Shaft heights Base body height Height with attachment piece and BEGU manhole cover class A Height with attachment piece and BEGU manhole cover class B Height with attachment piece and BEGU manhole cover class D H2 1600 1730 1960 1775 2005 1810 2040 H3 2100 2230 2460 2275 2505 2310 2540 H5 3100 3230 3460 3275 3505 3310 3540 Opening of the manhole cover 625 mm Weight 60 kg 90 kg...

Страница 5: ...sheet 24 292 The operation manual at hand provides basic notes which have to be taken into account during assembly operation and maintenance works Therefore before assembly and commissioning this operation manual has to be read by the assembler as well as by the responsible personnel operator at all costs It always has to be available on site of operation of the machine plant The general safety no...

Страница 6: ...otes are not observed this can result in the loss of all compensation claims In detail non observance can for instance result in the following damages Failure of important functions of the machine plant Failure of the prescribed methods for maintenance and repair Endangerment of persons through electrical mechanical and chemical influences Endangerment of the environment through leakage of hazardo...

Страница 7: ...ions of the machine are permitted only after having consulted the manufacturer Original spare parts and accessories authorised by the manufacturer ensure the safety The use of other parts can lead to the removal of liability for the resulting damages 2 8 Unauthorised modes of operation The operational reliability is only guaranteed if the machine is used as intended according to chapter 1 General ...

Страница 8: ...and repair work a gate valve is mounted in front of the check valve inside the pressure pipe 5 Installation 5 1 Excavation of the trench Concerning the excavation of the trench please observe the regulations of the Employer s Liability Insurance Association angle of repose possible sheeting etc 5 2 Insertion of the shaft Before inserting the shaft the trench has to be filled up with 30 cm of grave...

Страница 9: ... of the pressure pipe according to ATV A116 or DIN 4279 Part 1 9 must not be carried out against the closed gate valve in the pump shaft If all pipes are connected and checked for tightness the trench can be filled According to the regulations backing sand or gravel sand has to be used to fill the trench Only use gravel sand of a grit size of up to 32 mm as far as the excavated ground does not cor...

Страница 10: ... of our after sales service points on the internet www zehnder pumpen de 8 Malfunctions causes and elimination Disconnect the power supply before carrying out any kind of work on the plant In case of malfunctions of the pump s please read the respective operation manual In case of leakages of the pipelines or in case of malfunctions of the valves the respective parts can be replaced substitution 9...

Страница 11: ...11 Appendix A main dimensions ...

Страница 12: ...d directives for excavacations with regard to road construction and DIN 18196 1 Customary BEGU manhole cover class D 2 Customary concrete rings for height compensation 3 Attachment piece made of plastic adjustable in height from 40 max 300 mm Safety notes Installation assembly operation and maintenance are to be carried out by a professional company only Please observe the respective directives an...

Страница 13: ...chtung Lip seal Zulauf Inlet Höhenverstellbar Ajustable in height Druckabgang Discharge coupling Schachthöhe Height of shaft handelsüblich customary Übersetzung Grafik Appendix B Ca Approx Verschleißschicht wearing surface bituminös bituminous Sauberkeitsschicht Granular sub grade course Schotter Gravel Frostschutzkies Frost blanket gravel Erdreich Ground Splitt Chippings ...

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