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1. General

 

 
1.1 Scope 

 
This operating manual is valid for the prefabricated pump station 

FPS-K (A). 

 
If the instructions of the operation manual 

– especially the safety instructions - are not 

observed, or in case of unauthorized modifications of the plant or the installation of non-
original spare parts, the guarantee expires automatically. The manufacturer assumes no 
liability for damages resulting from such behaviour!  
 
Manufacturer: 

ZEHNDER GmbH 

 

 

 

Pumpen und Anlagenbau 

 

 

 

Zwönitzer Straße 19 

 

 

 

08344 Grünhain-Beierfeld 

 

Manufactured sizes:

 

FPS-K (A) shaft fittings for individual or twin plants. 
 
Pumps with a discharge coupling of 2’’ and an output of up to approx. 4 kW can be used. 
 

State of the operation manual: July 2008 

 

1.2 Enquiries and orders 

In case of enquiries or orders, address yourself to your specialist retailer. 
 

1.3 Technical data 

Clear width:   

 

 

1000 mm 

External diameter approx.:   

1100 mm 

 

Shaft heights: 

 

 

Base body height 

Height with attachment 

piece and BEGU-

manhole cover 

class A 

Height with attachment 

piece and BEGU-

manhole cover 

class B 

Height with attachment 

piece and BEGU-

manhole cover 

class D 

H2 

1600 

1730-1960 

1775-2005 

1810-2040 

H3 

2100 

2230-2460 

2275-2505 

2310-2540 

H5 

3100 

3230-3460 

3275-3505 

3310-3540 

 
Opening of the manhole cover: 

 625 mm 

Weight: 

 

 

 

60 kg - 90 kg (without mounting parts) 

Inlet:   

 

 

 

adapted for PVC-KG DN 150 

Inlet depth: 

 

 

 

675 mm (centre pipe) from bottom edge of shaft bottom 

Pressure connection:  

 

PE HD DN 50 da= 63 mm 

Depth of pressure connection: 

675 mm (centre pipe) from bottom edge of shaft bottom 

Operating volume: 

 

 

approx. 400 l 

Ventilation/ductwork for cables: 

2 x PVC-KG DN 100 

Depth of connection:   

 

1175 mm (centre pipe) from bottom edge of shaft bottom 

Maximum media temperature:  

60°C 

 

The shaft is secured against uplift up to a groundwater level of 1.2m from the bottom edge of the shaft! 

 

Materials 

Shaft:   

 

 

 

Polyethylene 

Coupling system: 

 

 

Cast iron GG 20 

Gate valve: 

 

 

 

Brass 

Pressure pipe: 

 

 

Polyethylene 

Check valve:   

 

 

GG 25 

Содержание FPS-KE

Страница 1: ...Pumping station Operation Manual FPS KE D ...

Страница 2: ... inspection and assembly works 7 2 7 Unauthorised modification of the machine and fabrication of spare parts 7 2 8 Unauthorised modes of operation 7 3 Transport and temporary storage 7 3 1 Transport 7 3 2 Temporary storage conservation 7 4 Description 7 4 1 General 7 4 2 Assembly and mode of operation 8 5 Installation 8 5 1 Excavation of the trench 8 5 2 Insertion of the shaft 8 5 3 Connection of ...

Страница 3: ...t regulations EC low voltage directive as amended 93 68 EWG Appendix I EMC directive 92 31 EWG and 93 68 EWG Applied harmonized standards particularly EN 292 part 1 EN 292 part 2 Draft EN 292 part 2 A1 EN 60 335 1 EN 60 335 2 41 EN 55014 4 93 EN 55104 95 Applied national technical standards and specifications particularly DIN EN 292 part 1 DIN EN 292 part 2 draft DIN EN 292 part 2 A1 DIN VDE 0700 ...

Страница 4: ...meter approx 1100 mm Shaft heights Base body height Height with attachment piece and BEGU manhole cover class A Height with attachment piece and BEGU manhole cover class B Height with attachment piece and BEGU manhole cover class D H2 1600 1730 1960 1775 2005 1810 2040 H3 2100 2230 2460 2275 2505 2310 2540 H5 3100 3230 3460 3275 3505 3310 3540 Opening of the manhole cover 625 mm Weight 60 kg 90 kg...

Страница 5: ...sheet 24 292 The operation manual at hand provides basic notes which have to be taken into account during assembly operation and maintenance works Therefore before assembly and commissioning this operation manual has to be read by the assembler as well as by the responsible personnel operator at all costs It always has to be available on site of operation of the machine plant The general safety no...

Страница 6: ...otes are not observed this can result in the loss of all compensation claims In detail non observance can for instance result in the following damages Failure of important functions of the machine plant Failure of the prescribed methods for maintenance and repair Endangerment of persons through electrical mechanical and chemical influences Endangerment of the environment through leakage of hazardo...

Страница 7: ...ions of the machine are permitted only after having consulted the manufacturer Original spare parts and accessories authorised by the manufacturer ensure the safety The use of other parts can lead to the removal of liability for the resulting damages 2 8 Unauthorised modes of operation The operational reliability is only guaranteed if the machine is used as intended according to chapter 1 General ...

Страница 8: ...and repair work a gate valve is mounted in front of the check valve inside the pressure pipe 5 Installation 5 1 Excavation of the trench Concerning the excavation of the trench please observe the regulations of the Employer s Liability Insurance Association angle of repose possible sheeting etc 5 2 Insertion of the shaft Before inserting the shaft the trench has to be filled up with 30 cm of grave...

Страница 9: ... of the pressure pipe according to ATV A116 or DIN 4279 Part 1 9 must not be carried out against the closed gate valve in the pump shaft If all pipes are connected and checked for tightness the trench can be filled According to the regulations backing sand or gravel sand has to be used to fill the trench Only use gravel sand of a grit size of up to 32 mm as far as the excavated ground does not cor...

Страница 10: ... of our after sales service points on the internet www zehnder pumpen de 8 Malfunctions causes and elimination Disconnect the power supply before carrying out any kind of work on the plant In case of malfunctions of the pump s please read the respective operation manual In case of leakages of the pipelines or in case of malfunctions of the valves the respective parts can be replaced substitution 9...

Страница 11: ...11 Appendix A main dimensions ...

Страница 12: ...d directives for excavacations with regard to road construction and DIN 18196 1 Customary BEGU manhole cover class D 2 Customary concrete rings for height compensation 3 Attachment piece made of plastic adjustable in height from 40 max 300 mm Safety notes Installation assembly operation and maintenance are to be carried out by a professional company only Please observe the respective directives an...

Страница 13: ...chtung Lip seal Zulauf Inlet Höhenverstellbar Ajustable in height Druckabgang Discharge coupling Schachthöhe Height of shaft handelsüblich customary Übersetzung Grafik Appendix B Ca Approx Verschleißschicht wearing surface bituminös bituminous Sauberkeitsschicht Granular sub grade course Schotter Gravel Frostschutzkies Frost blanket gravel Erdreich Ground Splitt Chippings ...

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