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LMZ08

MICROPROCESSOR CONTROL

USER AND MAINTENANCE

MANUAL

Содержание LMZ08

Страница 1: ...LMZ08 MICROPROCESSOR CONTROL USER AND MAINTENANCE MANUAL...

Страница 2: ...ZATOR SRL Via Galvani 11 20095 Cusano Milanino MI Italy Tel 39 02 66403235 Fax 39 02 66403215 info zator it www zator it User and maintenance manual LMZ08_v03 OCTOBER 2018...

Страница 3: ...Parliament and the Council of 15 December 2004 concerning the reconciliation of the member States legislations relative to electromagnetic compatibility Directive 2006 95 CE of the European Parliamen...

Страница 4: ...risks unavoidable 17 2 3 3 Safety devices adopted 18 2 3 4 More general safety precautions 18 2 4 Environmental condition 19 2 5 Installation General norms 21 3 TECHNICAL DESCRIPTION 22 3 1 Instrument...

Страница 5: ...1 7 2 Add a glue pattern 59 5 1 7 3 Edit a glue pattern 59 5 1 7 4 Programming examples 60 5 1 8 Programming menu with 8 glue patterns 62 6 COPY VALVES MENU 64 7 PROGRAMS MENU 66 7 1 Insert new progr...

Страница 6: ...rns programmable 93 12 6 Encoder ratio only for ENCODER mode 94 12 7 Conversion from dots glue to line glue only for ENCODER mode 94 12 8 Language selection 95 12 9 Software 96 13 CONNECTIONS 97 13 1...

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Страница 9: ...USER AND MAINTENANCE MANUAL MICROPROCESSOR CONTROL LMZ08...

Страница 10: ...he data and values expressed in the manual are approximate and variable depending on uids applications and methods of use Zator Srl doesn t assume any responsibility regarding the accuracy of the cont...

Страница 11: ...d parts under warranty are on charge of Zator Srl except these cases when the nature of the aw can be easily removed on place by the Buyer This commitment of Zator Srl excludes each other warranty e e...

Страница 12: ...limited to the reparation or replacement by the seller of each parts of the machine or supplied material that results awed after checking the existence of the aw In no case the seller will be liable...

Страница 13: ...ual or directly to the nameplate on board to the machine or to the serial number of the microprocessor control The customer is responsible to purchase original spare parts that guarantee him to keep e...

Страница 14: ...re prevention 4 D L No 277 91Risksofchemical physical biologicalagents inparticularnoise leadandasbestos 5 D L No 476 of 4th December 1992 Actualization Directive No 92 31 CEE 89 336 CEE on electroma...

Страница 15: ...e community directives and the legislation of the country where the microprocessor control is installed For personnel who will work on the microprocessor control for any functions installation assembl...

Страница 16: ...es By this term it refers to the use of the machine as described by the manufacturer For intended purposes also refers to the use of the unit through its design its construction and function Secondary...

Страница 17: ...must be informed of the position and operation of all commands and features of the plant The maintenance and start up operations must be performed by quali ed technicians after properly setting up the...

Страница 18: ...sure the passages around the machine is not hindered by misplaced cables and dangerous for personnel The user must always put available to the operators in the areas that require it safety googles glo...

Страница 19: ...ious waste Are to be considered toxic noxious waste all waste containing or contaminated by materials listed in the attached on the DPR 915 52 of actualization of Directives 75 4427CEE 76 403 CEE and...

Страница 20: ...no re dangers by the operation of the microprocessor control Lighting The customer is responsible for ensuring an appropriate lighting of the local where the machine is installed according to the law...

Страница 21: ...sions length width height gross net tare weight annotations and pictograms ex brittle handle with care high CAUTION The customer must check the condition of the goods upon its arrival Predispositions...

Страница 22: ...will automatically convert to lines The microprocessor control can be used with two di erent modes Encoder mode with the use of a machine speed detector encoder whenever machines may run at variable...

Страница 23: ...e distance between the valve and the product to be glued It also has an additional output for a signalling lamp or the activation of a 24Vdc relay useful to keep glue level under control in pressurize...

Страница 24: ...utput 250 W Data connection Ethernet plug 1 Input Start sensors 8 Encoder 1 Reset 1 Glue level 1 Voltage 24 Vdc Type pnp Output Glue valves channels 8 Voltage 24 48 Vdc Max power for each channel 25 W...

Страница 25: ...s contained in this publication are for guidance only and not binding the Manufacturer Machine features Max machine speed 700 m min Application accuracy 1 mm Max glue pattern programs stored 50 Operat...

Страница 26: ...utputs and relative presence signal lights the power button the power plug and the instrument nameplate 3B Rear panel Start from 1 to 8 Start sensor input Aux Free auxiliary output Nameplate Serial nu...

Страница 27: ...ation number that it will be used on the following pages of this manual as a reference to this paragraph 01 02 09 08 10 11 12 15 13 16 14 17 HOME SCREEN 05 03 06 04 07 PROGRAM No VALVES PHOTOCELL SIGN...

Страница 28: ...BETWEEN GLUE DOTS ENABLED only for dots valve type NEXT PAGE only for GLUE PATTERNS No 5 8 ENABLED PREVIOUS PAGE only for GLUE PATTERNS No 5 8 ENABLED TAPE WORK DIRECTION VALVE PHOTOCELL OFFSET TAPE...

Страница 29: ...NU DIRECTION OF DATA TRANSFER PREVIOUS PAGE COMPLETED COPY DOTS TEST LINE TEST SELECTION BUTTON DISABLED SELECTION BUTTONS ENABLED COPY IN PROGRESS WAIT TEST MODE CONFIRMATION COPY SOURCE VALVE PROGRA...

Страница 30: ...ENU LANGUAGESELECTIONMENU 62 64 61 66 60 63 65 59 ENCODER RATIO mm imp EDIT ENCODER RATIO FUNCTION ON FUNCTION OFF SELECTION BUTTONS LANGUAGE SELECTION CONVERSION FROM DOTS GLUE TO LINE GLUE m min EDI...

Страница 31: ...E AMPERE LIMIT A 75 14 VALVE SETUP MENU only for ENCODER mode VALVES MENU 72 72 73 74 75 VALVE N VALVE No VALVE TYPE ASSIGNED OPEN DROP DOWN MENU VALVE SETUP 80 85 79 82 84 WRITE PARAMETERS LOGOUT EXI...

Страница 32: ...PROGRAMS 1 SCROLL DOWN PROGRAMS 1 SCROLL DOWN PROGRAMS 1 TEXT BOX 15 86 PROGRAMS MENU PROGRAM VIEW MENU 94 98 90 90 88 96 LOAD PROGRAM START GLUE PATTERN END GLUE PATTERN WRITE MODIFY PROGRAM NAME CON...

Страница 33: ...0 102 104 105 106 108 OPENING COMPENSATION ms SPEED m min PRESSURE SPEED 2 PRESSURE 2 MINIMUM SPEED LOCK DISPENSING GLUE SPEED 3 PRESSURE 3 SPEED 4 PRESSURE 4 16 17 COMPENSATION MENU PRESSURE MENU onl...

Страница 34: ...MZ08 QUERTY KEYBOARD 118 117 121 119 113 112 116 115 120 114 CLOSE WINDOW CANCEL CHANGES ENTER CHANGES CONFIRMATION UPPER CASE ACTIVATED SPACE BAR BACKSPACE LOWER CASE ACTIVATED RIGHT ARROW LEFT ARROW...

Страница 35: ...Milanino MI Italy www zator it info zator it NUMERIC KEYPAD 117 122 123 124 115 114 CLOSE WINDOW CANCEL CHANGES ENTER CHANGES CONFIRMATION BACKSPACE NUMERIC KEYPAD for integer value VALUE SETTABLE LIM...

Страница 36: ...f the instrument Turning on the control with power button I 04A on the rear panel 2 After you press the power button from the front panel the power presence signal light4B turns on 4A Power button I 0...

Страница 37: ...8 2 100 mm WINDOW PACKAGING 001 0 m min PROGRAM NAME 1234 3 Wait a few seconds the software loading until the home screen4C appears on screen now you can operate on the instrument through the display...

Страница 38: ...gram No Valve status area editing parameters Menu bar 11 Glue dispensing in progress 10 Photocell signal 09 Valve on 08 Valve o Photocell No Valve No 12 Test 02 Timer 03 Encoder mode Edit length of 06...

Страница 39: ...e parameters are displayed in a data box4D To modify or insert a parameter in the data box 1 Tap on the relative data box you want to edit The value is selected by the system 2 Depending on the select...

Страница 40: ...umeric keypad that shows the values settable limits the instrument not allow to write some values outside of these limits 4 Then insert your desired value using the number ex 20 The system overwrite l...

Страница 41: ...www zator it info zator it 5 To cancel a number some numbers tap backspace 7 The new value of parameter is showed into the data box 6a Tap Enter to con rm the changes and exit from the window 6b Or t...

Страница 42: ...ersion programming The packaging version programming has to be used in case of single boxes separated from each other Likewise the packaging2 version programming has to be used when the single separat...

Страница 43: ...the instrument could receive the start signal several times then could work the glue pattern program as much times on the same box By activating the window function see section 12 4 Window every start...

Страница 44: ...show with a schematic way a three dimensional view of the machine and the type of application is setted relative to the current setting of the instrument that consist of on o valve button start senso...

Страница 45: ...n mm End nal distance of single glue pattern mm ator Srl LMZ08 001 1 0 0 0 0 0 0 0 0 0 0 0 0 0 1 20 No photocell assigned 28 Dots glue pattern disabled 23 Space between glue dots disabled 40 Write par...

Страница 46: ...glue pattern position therefore their distances the measures have to be calculated from the beginning of the box which can be de ned as the origin where the start sensor photocell detect it End nal di...

Страница 47: ...t s possible to check if the valve is on or o After enabling the glue pattern see sections No 1 glue pattern programming it s possible to switch on the selected valve From the glue pattern programming...

Страница 48: ...essary insert the start parameter of the glue pattern No 1 1 Then tap of the No 1 glue pattern start parameter 2 With the on screen numeric keypad insert modify data ex 10 mm then tap enter to con rm...

Страница 49: ...nse dots glue patterns 5C setting the space parameter to a value greater than zero and line glue patterns5D setting the space parameter to a value equal to zero ator Srl LMZ08 001 1 0 10 0 0 0 0 0 0 0...

Страница 50: ...tap enter to con rm Settable values from 0 to 9999 mm pattern parameter Tap of the No 1 glue pattern ator Srl LMZ08 001 1 0 10 0 0 0 0 0 0 0 0 0 0 0 1 ator Srl LMZ08 001 1 0 10 0 0 0 0 0 0 0 0 0 0 0 1...

Страница 51: ...ern with dots or with a line 7a The No 1 glue pattern space parameter must be equal to zero Then the glue pattern programming is completed 7b Tap of the No 1 glue pattern space parameter For the line...

Страница 52: ...on rm Settable values from 0 to 9999 mm 9b Once you have con rmed the data the No 1 glue pattern will be changed in a dots glue pattern The glue pattern programming is completed ator Srl LMZ08 001 1 0...

Страница 53: ...new glue pattern start parameter and with the on screen numeric keypad insert modify data then tap enter to con rm tap of the new glue pattern end parameter and with the on screen numeric keypad inser...

Страница 54: ...D MAINTENANCE MANUAL 54 MICROPROCESSOR CONTROL LMZ08 5 1 6 4 Programming examples Example No 1 Two dots glue patterns programming with dots valve type ator Srl LMZ08 001 60 40 120 10 160 205 15 0 0 0...

Страница 55: ...NG ENCODER MODE 55 Zator Srl Via Galvani 11 20095 Cusano Milanino MI Italy www zator it info zator it Example No 2 Two line glue patterns programming with dots valve type ator Srl LMZ08 001 60 40 120...

Страница 56: ...cessary insert the start parameter of the glue pattern No 1 1 Then tap of the No 1 glue pattern start parameter 2 With the on screen numeric keypad insert modify data ex 10 mm then tap enter to con rm...

Страница 57: ...rument will control the valve that dispensing a continuous glue line pattern overlooking the start sensor signal 4 To complete the No 1 glue pattern programming is necessary to insert the end glue pat...

Страница 58: ...insert modify data ex 30 mm then tap enter to con rm Settable values from 0 to 9999 mm 6 Once you have con rmed the data the No 1 line glue pattern programming is completed ator Srl LMZ08 001 1 0 10...

Страница 59: ...th the on screen numeric keypad insert modify data then tap enter to con rm tap of the new glue pattern end parameter and with the on screen numeric keypad insert modify data then tap enter to con rm...

Страница 60: ...USER AND MAINTENANCE MANUAL 60 MICROPROCESSOR CONTROL LMZ08 5 1 7 4 Programming examples Example No 1 One line glue pattern programming with line valve type ator Srl LMZ08 001 60 40 120 0 0 0 0 0 0 1...

Страница 61: ...AMMING ENCODER MODE 61 Zator Srl Via Galvani 11 20095 Cusano Milanino MI Italy www zator it info zator it Example No 2 Two line glue patterns programming with line valve type ator Srl LMZ08 001 60 40...

Страница 62: ...stalled valve To enable No 5 6 7 8 glue patterns see section 13 5 No of glue patterns programmable To access the No 5 8 glue patterns programming menu 1 From No 1 4 glue patterns programming menu for...

Страница 63: ...mming menu tap tap 35 Glue patterns No 5 8 paper box 35 Glue patterns No 5 8 paper box 39 Previous page No 1 4 glue patterns 39 Previous page No 1 4 glue patterns NOTE to add a new glue pattern in the...

Страница 64: ...opy valves menu 1 After you have programmed the glue patterns from the glue patterns programming menu of desired valve ex Gun No 1 tap 2 From the copy valves menu7A tap desired valve ex Gun No 1 tap V...

Страница 65: ...patterns will overwrite with the source valve program 5 Wait the copy process of the data until the icon disappears 4 To con rm and start the copy tap that appears on screen 6 Once the copy is nished...

Страница 66: ...y loaded program The identi cation program number never can t be changed To enter in the programs menu8A from the menu bar tap From this menu it s possible to display the saved and free glue patterns...

Страница 67: ...ce you have selected the desired program number ex Number 2 tap to load the new program the saved program in the instrument tap or to scroll up down the programs tap or to scroll up down the programs...

Страница 68: ...it the loading process of the data until the icon disappears 3b Otherwise to cancel the operation tap and load the program tap that appears on screen LMZ08 002 PROGRAMS MENU LMZ08 002 PROGRAMS MENU 91...

Страница 69: ...ogram name can be written modi ed whenever is necessary To write modify a program name 1 From the programs menu tap to display the text box 2 Then tap on the text box to display the uppercase QWERTY k...

Страница 70: ...umbers and symbols 4 To switch to lower case QWERTY keyboard tap 5 To switch back to upper case QWERTY keyboard tap LMZ08 001 1 2 3 4 5 6 7 8 9 0 ESC A S D F G H J K L Z X C V B N M _ Q W E R T Y U I...

Страница 71: ...and exit from the keyboard 9b Or tap to exit from the keyboard and cancel the changes 10a Then the program name will displayed near the program number in the menu where expected 8 To add a space betwe...

Страница 72: ...u with 4 glue patterns7B or in the program view menu with 8 glue patterns7C to enable No 5 6 7 8 glue patterns see section 12 5 No of glue patterns programmable 1 From the programs menu tap tap 001 PR...

Страница 73: ...Start glue pattern 97 Space between glue dots only for dots valves type 98 End glue pattern 7C Program view menu with 8 glue patterns 04 Program No Program name optional 95 Glue pattern No 90 Scroll...

Страница 74: ...ettable values from 1 to 50 programs 4 Tap or to scroll up down the programs 4 Tap or to scroll up down the programs 001 PROGRAM NAME 1234 ator Srl LMZ08 5 6 7 8 1 0 0 0 0 0 0 0 0 0 0 0 0 2 0 0 0 0 0...

Страница 75: ...s action doesn t involve any changes in the instrument To load the program is necessary follow the instructions in the section 7 1 Insert new program load saved program 001 PROGRAM NAME 1234 ator Srl...

Страница 76: ...displeyed screen 75 Valve setup only for ENCODER mode 8A Valves menu 72 Valve No 73 Valve type assigned 74 Open drop down menu tap CAUTION Change the valve type and modify manually the setting paramet...

Страница 77: ...is highlighted from red 2a By drop down menu it s possible to select one of 5 types of di erent valves standard or made by ZATOR production To assign a new type of valve tap on your desired type ex D...

Страница 78: ...new type of valve is upgraded under its relative valve icon 3a Once the new type of valve is selected is necessary con rm the change with the pop up window that will appear Tap OK to con rm 3b Or tap...

Страница 79: ...ameters of the desired standard valves is necessary to login into the valve setup menu These changes can t be made for the Zator production valves CAUTION The valves parameters are protected by access...

Страница 80: ...h the on screen numeric keypad insert modify data then tap enter to con rm 4b Once you have entered the login credentials if they have been inserted correctly they will enable the login icon Conversel...

Страница 81: ...etup menu it will be necessary log in another time see section 8 2 1 Login From the valve setup menu to modify a parameter 1 Tap the data box relative to the editable parameter that you want to modify...

Страница 82: ...ypes that are used Approximately you can set values between 1 0 and 25 0 ms To enter in the compensation menu9A from the bar menu tap from the bar menu tap ator Srl LMZ08 COMPENSATION 1 0 0 0 0 2 0 0...

Страница 83: ...IN Where At opening closing compensation ms S gap position of the glue pattern mm VMAX maximum speed m min VMIN minimum speed m min 4 To modify insert the correct value of the compensation resulting f...

Страница 84: ...ink their speci c pressures with measurement unit in percentage according to the needs of the situation 0 20 mA Proportional valve output 10A The output for the proportional valve connection is placed...

Страница 85: ...in below this value the instrument stops automatically the dispensing of glue To modify insert a parameter 1 Tap the data box relative to the parameter that you want to modify 2 With the on screen num...

Страница 86: ...enthasatestmodeinordertoperformthisoperationononeormorevalvessimultaneously It s possible to run the test in two modes dots test continuous dots mode line test continuous line mode To enter in the tes...

Страница 87: ...y dots second and with the on screen numeric keypad insert modify data ex 50 dots sec then tap enter to con rm Settable values from 1 to 100 dots second 3 To start the test tap of your desired valves...

Страница 88: ...sible to change the test mode 5 It spossibletoincreaseordecreasethefrequencyduringthetestrunning seethepointdescription 2 to modify the frequency value 6 To deactivate a valve tap of desired valve 7 I...

Страница 89: ...ncy is not considered by the instrument then it will be disabled once you will selected the line test mode 3 To start the test tap of your desired valves to activate them ex Gun No 1 To start the test...

Страница 90: ...you can change the displayed screen from the menu bar 5 To deactivate a valve tap of desired valve 4 Once the test has been started the valves which have been activated change their appearance and st...

Страница 91: ...optimize the instrument in relation to the production machine where it s installed Normally these data don t need to be changed but if it s necessary these changes must be performed by AUTHORIZED PERS...

Страница 92: ...e instrument once you have nished the changes 90 m min PACKAGING 2 COLLATOR PACKAGING 4 8 ENCODER TIMER 1000 mm imp MEMORY WINDOW ator Srl LMZ08 SETUP 59 Selection buttons Select VERSION Select MODE 1...

Страница 93: ...ine is stopped and the instrument has already received the start input without nish the loaded glue patterns program once the instrument will restart it will run the program from where it earlier left...

Страница 94: ...o 3 With the on screen numeric keypad insert modify the desired data then tap enter to con rm Settable values from 0 to 9999 mm imp The function of conversion from dots glue to line glue indicates a s...

Страница 95: ...selection ator Srl LMZ08 LANGUAGE T RK ENGLISH DEUTSCH POLSKI ROM N ITALIANO 46 Prevoius page 12C Language selection menu European version 71 Select desired language 2 Tap the icon of your desired lan...

Страница 96: ...1 From the setup menu tap 12 9 Software LMZ08_01_V1 00 NMZ8Q122207140 ZATOR SRL Via Galvani 11 20095 Cusano Milanino MI Italy www zator it info zator it ator Srl LMZ08 SOFTWARE 46 Previous page Manuf...

Страница 97: ...nino MI Italy www zator it info zator it 13 CONNECTIONS 13 1 Electrical connection START PHOTOCELL SENSOR CHANNEL VALVE ENCODER 0 20 mA RESET GLUE LEVEL INPUT 1 2 4 5 3 1 2 3 1 2 3 4 0 20mA 24 V 4 1 2...

Страница 98: ...USER AND MAINTENANCE MANUAL 98 MICROPROCESSOR CONTROL LMZ08 AUX OUTPUTS 6 2 24V 7 3 OPT 1 6 4 OPT 2 MULTI CONNECTION FOR GUNS 1 6 5 2 7 24 V 24 V 1 2 3 1 6 5 2 7 GLUE LEVEL OUTPUT FLAP SLIDE...

Страница 99: ...PERSONNEL Always disconnect the power supply before carrying out this operation Use only fuses with the same amperage as those installed on the instrument 13 2 1 Power plug fuses To access to power p...

Страница 100: ...on ttear o theground cableconnected to it For its removal remove the screws of the top cover Top cover 2 The fuse holder is placed on the backside of the touch screen display Holder fuse for No 1 se F...

Страница 101: ...Section 14 CIRCUIT DIAGRAM 101 Zator Srl Via Galvani 11 20095 Cusano Milanino MI Italy www zator it info zator it 14 CIRCUIT DIAGRAM DISPLAY...

Страница 102: ...ry See section 12 2 Fuses replacement The valves don t perform the setted glue patterns program Gun is not activated Check the valve is turned on Program error Check if the program has been loaded Pho...

Страница 103: ...Section 16 DIMENSIONS 103 Zator Srl Via Galvani 11 20095 Cusano Milanino MI Italy www zator it info zator it 16 DIMENSIONS 260 307 300 12 248 40 220 40 33 50 240 33 50...

Страница 104: ...NOTES Zator Srl Via Galvani 11 20095 Cusano Milanino MI Italy www zator it info zator it 104...

Страница 105: ......

Страница 106: ...ZATOR SRL Via Galvani 11 20095 Cusano Milanino MI Italy Tel 39 02 66403235 Fax 39 02 66403215 info zator it www zator it...

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