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DynaPak Gas Sampler

S Y S T E M S U P P O R T M A N U A L

DP-2010RXN

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Содержание DynaPak DP-2010RXN

Страница 1: ...DynaPak GasSampler S Y S T E M S U P P O R T M A N U A L DP 2010RXN...

Страница 2: ...DP 2010RXN INSTRUCTION OPERATING MANUAL Version 07022002 Rev 1...

Страница 3: ...low Schematic 6 Standard System Mounting 7 Standard System Connections 8 Optional DPS 2 Installation 9 Section 3 Sample Vessel Installation 11 Variable Pressure Constant Volume Cylinders 11 Variable V...

Страница 4: ...34 Replacing a Depleted Battery 36 Section 11 System Troubleshooting 31 How to Use This Section 31 ForAdditional Help 31 Step by Step Resolution 31 Battery Power 32 Battery Power Troubleshooting Step...

Страница 5: ...bat PDF format will be highlighted further in blue italic text indicating the copy retains a hyperlink to the referenced item Measurement units are listed in italic parenthesis text following their US...

Страница 6: ...atures below 32 F 0 C condition ing of the actuation gas supply may be required Where the actuation gas supply has a high water content and or a low hydrocarbon dew point addi tional actuation gas fil...

Страница 7: ...r B Time based sampling with the YZ differential pressure switch DPS 2 this mode of operation is similar to the time based sampling mode except that the DPS 2 converts a differential pressure signal t...

Страница 8: ...800 psi maximum working pressure Available in 150 300 500 800 and 1000 cc sizes DuraSite XXX 9 portable ANSI 900 DOT approved constant pressure sample vessels 3600 psi maximum working pressure Availab...

Страница 9: ...Loop Actuation 50 75 psi By Customer 2 Pipestand Optional Pressure Switch SPO 12 Slipstream Adpater w Self Cleaning Screen YZ Durasite Product Loop Return Sampled Product Solar Panel Option Optional 2...

Страница 10: ...8 5720 Page 6 DP 2010RXN ver 07022002 Rev 1 S S S S SECTION ECTION ECTION ECTION ECTION 2 2 2 2 2 S S S S SY Y Y Y YSTEM STEM STEM STEM STEM I I I I INST NST NST NST NSTALLA ALLA ALLA ALLA ALLATION TI...

Страница 11: ...ers from any device which could cause aerosols or significant pressure drops 2 The sampler should not be located within the defined meter tube region AGA 3 manual A The number of unobstructed straight...

Страница 12: ...lve bonnet assembly which might result in the valve stem being screwed out of the probe body This of course results in product at pipeline pressure being vented continually through this port until thi...

Страница 13: ...high pressure supply valve without ensuring that the equalization valve is open Failure to do so may damage the DPS 2 s internal components d Open the other supply valve e Close the equalization valve...

Страница 14: ...303 P 936 788 5593 F 936 788 5720 Page 10 DP 2010RXN ver 07022002 Rev 1 S S S S SECTION ECTION ECTION ECTION ECTION 2 2 2 2 2 S S S S SY Y Y Y YSTEM STEM STEM STEM STEM I I I I INST NST NST NST NSTALL...

Страница 15: ...sample cylinder 300cc and 500cc spun cylinders may also be installed in a vertical position Piping from the sampler dischage port to the sample vessel should be arranged so that liquid traps are not...

Страница 16: ...5593 F 936 788 5720 Page 12 DP 2010RXN ver 07022002 S S S S SECTION ECTION ECTION ECTION ECTION 3 3 3 3 3 S S S S SAMPLE AMPLE AMPLE AMPLE AMPLE V V V V VESSEL ESSEL ESSEL ESSEL ESSEL I I I I INST NST...

Страница 17: ...very time a sample is required either Proportional To Flow or Time SAFETY NO SAFETY NO SAFETY NO SAFETY NO SAFETY NOTES TES TES TES TES Always use extreme care when performing mainte nance on Sampling...

Страница 18: ...93 F 936 788 5720 Page 14 DP 2010RXN ver 07022002 S S S S SECTION ECTION ECTION ECTION ECTION 4 4 4 4 4 S S S S SY Y Y Y YSTEM STEM STEM STEM STEM C C C C CONTR ONTR ONTR ONTR ONTROL OL OL OL OL E E E...

Страница 19: ...led by the host computer or output device that will give an input pulse to the Z 65 controller 1 Determine if the incoming input is either a dry contact or voltage pulse 2 If the input is a dry contac...

Страница 20: ...mp displacement per stroke 1cc 2cc 4cc Number of turns open on the pump volume knob 3 6 12 6 Turn the counter dials to the appropriate num ber of pulses you want to count before the sample pump stroke...

Страница 21: ...ION ECTION ECTION ECTION ECTION 5 5 5 5 5 P P P P PR R R R ROGRAMMING OGRAMMING OGRAMMING OGRAMMING OGRAMMING FOR FOR FOR FOR FOR P P P P PR R R R ROPOR OPOR OPOR OPOR OPORTION TION TION TION TIONAL A...

Страница 22: ...ION ECTION ECTION ECTION ECTION 5 5 5 5 5 P P P P PR R R R ROGRAMMING OGRAMMING OGRAMMING OGRAMMING OGRAMMING FOR FOR FOR FOR FOR P P P P PR R R R ROPOR OPOR OPOR OPOR OPORTION TION TION TION TIONAL A...

Страница 23: ...e rate from step 1 3 2 0 9 6 8 7 1 3 2 5 4 0 9 1 6 7 8 5 4 12 400 18 36 60 9 13 27 45 3 6 4 9 18 9 15 30 300 200 100 Number of turns open on pump stroke knob sample pump displacement per stroke 1000 c...

Страница 24: ...AL AL AL AL T T T T TO O O O O T T T T TIME IME IME IME IME O O O O OPERA PERA PERA PERA PERATION TION TION TION TION 4 Turn mode switch 1 to on 5 Turn mode switch 2 to on 6 Turn mode switch 3 to on...

Страница 25: ...SECTION ECTION ECTION ECTION ECTION 6 6 6 6 6 P P P P PR R R R ROGRAMMING OGRAMMING OGRAMMING OGRAMMING OGRAMMING FOR FOR FOR FOR FOR P P P P PR R R R ROPOR OPOR OPOR OPOR OPORTION TION TION TION TION...

Страница 26: ...SECTION ECTION ECTION ECTION ECTION 6 6 6 6 6 P P P P PR R R R ROGRAMMING OGRAMMING OGRAMMING OGRAMMING OGRAMMING FOR FOR FOR FOR FOR P P P P PR R R R ROPOR OPOR OPOR OPOR OPORTION TION TION TION TION...

Страница 27: ...e 12 400 18 36 60 9 13 27 45 3 6 4 9 18 9 15 30 300 200 100 Number of turns open on pump stroke knob sample pump displacement per stroke 1000 cc 500 cc 300 cc Sample cylinder volumes Sample rate minut...

Страница 28: ...mp volume adjustment knob to the value used in the calculations in step 1 4 Turn mode switch 1 to on 5 Turn mode switch 2 to on 6 Turn mode switch 3 to off 7 Turn mode switch 4 to off 8 Press the test...

Страница 29: ...S S S S SECTION ECTION ECTION ECTION ECTION 7 7 7 7 7 P P P P PR R R R ROGRAMMING OGRAMMING OGRAMMING OGRAMMING OGRAMMING FOR FOR FOR FOR FOR P P P P PR R R R ROPOR OPOR OPOR OPOR OPORTION TION TION...

Страница 30: ...S S S S SECTION ECTION ECTION ECTION ECTION 7 7 7 7 7 P P P P PR R R R ROGRAMMING OGRAMMING OGRAMMING OGRAMMING OGRAMMING FOR FOR FOR FOR FOR P P P P PR R R R ROPOR OPOR OPOR OPOR OPORTION TION TION...

Страница 31: ...ANICAL ECHANICAL ECHANICAL ECHANICAL ECHANICAL S S S S SY Y Y Y YSTEM STEM STEM STEM STEM Overview The DynaPak mechanical system figure 18 are composed of the sample pump and filter regulator These co...

Страница 32: ...47 located on the top of the DP 2000 pump Adjustment is simple Turn the volume adjustment knob clockwise to increase the pump volume displacement per stroke or turn the volume adjustment knob counter...

Страница 33: ...gas required to actuate the sample pump It is capable of providing actua tion pressure from pipeline pressures to required actuation pressures in a single dependable step Actuation pressure is adjust...

Страница 34: ...Texas USA 77303 P 936 788 5593 F 936 788 5720 Page 26 DP 2010RXN ver 07022002 S S S S SECTION ECTION ECTION ECTION ECTION 8 8 8 8 8 M M M M MECHANICAL ECHANICAL ECHANICAL ECHANICAL ECHANICAL S S S S S...

Страница 35: ...Pressure Under 700 psig 48 Bar 50 psig 3 5 Bar Over 700 psig 48 Bar 65 psig 4 5 Bar 3 Turn the stroke adjustment knob on the top of the pump counterclockwise to set the pump displacement at 4 cc strok...

Страница 36: ...Texas USA 77303 P 936 788 5593 F 936 788 5720 Page 28 DP 2010RXN ver 07022002 S S S S SECTION ECTION ECTION ECTION ECTION 9 9 9 9 9 S S S S SY Y Y Y YSTEM STEM STEM STEM STEM O O O O OPERA PERA PERA...

Страница 37: ...reventative maintenance schedule implemented should consider the application of the sampler Many of these considerations include the weather environment the condition of the actuation gas the product...

Страница 38: ...ing 5 Unscrew the pump body by hand from the inlet check valve assembly Separation at this point is recommended to maintain proper tubing location and alignment between the pump body and the probe bod...

Страница 39: ...ody bushing into the bottom of the pump body figure 26 11 Insert all other bushings springs and o rings in their respective sequence on the plunger shaft figure 26 12 Carefully install assembly into t...

Страница 40: ...ve the four thumb screws cover plate and orange terminal connector 2 The battery is located in the lower left hand corner of the Z 65 controller assembly 3 Unclip the battery plug from the battery rec...

Страница 41: ...SA 77303 P 936 788 5593 F 936 788 5720 Page 33 DP 2010RXN ver 07022002 S S S S SECTION ECTION ECTION ECTION ECTION 10 10 10 10 10 S S S S SY Y Y Y YSTEM STEM STEM STEM STEM M M M M MAINTEN AINTEN AINT...

Страница 42: ...SA 77303 P 936 788 5593 F 936 788 5720 Page 34 DP 2010RXN ver 07022002 S S S S SECTION ECTION ECTION ECTION ECTION 10 10 10 10 10 S S S S SY Y Y Y YSTEM STEM STEM STEM STEM M M M M MAINTEN AINTEN AINT...

Страница 43: ...0 653 9435 T 1 936 788 5526 International Calls F 1 936 788 5720 Em Service yzhq com SAFETY NO SAFETY NO SAFETY NO SAFETY NO SAFETY NOTES TES TES TES TES Always use extreme care when performing mainte...

Страница 44: ...Power Troubleshooting Steps 1 Set the mode switches as follows figure 28 Position 1 2 and 3 on 2 Set the time switches to the 01 position figure 29 This will set the solenoid output rate to one actuat...

Страница 45: ...ode switches as follows refer to figure 31 Position 1 and 3 on 2 and 4 off 2 Set the count switches to 00 to enter the diagnostic mode refer to figure 32 This mode enables the user to determine if the...

Страница 46: ...press the test switch and hold A green LED should illuminate When the voltage pulse input is received at the count input ter 3 the red LED will turn on and off and the green LED will illuminate again...

Страница 47: ...switches as follows figure 39 Position 1 and 2 on Position 3 and 4 off 2 Set the time dials to 00 to enter the diagnostic mode figure 40 3 This mode enables the operator to determine if the DPS is op...

Страница 48: ...e solenoid fires When the counter display reads 999999 the test is complete Timer Range Setting There are two Z 65 models the Z 65 6 1 and Z 65 6 03 Each Z 65 timer has two ranges for the timer settin...

Страница 49: ...Setting x x minutes set the configuration jumper to the far left position factory setting figure 47 xx minutes set the configuration jumper to the center position figure 48 Mutual System Approved Fac...

Страница 50: ...36 788 5593 F 936 788 5720 Page 42 DP 2010RXN ver 07022002 S S S S SECTION ECTION ECTION ECTION ECTION 11 11 11 11 11 S S S S SY Y Y Y YSTEM STEM STEM STEM STEM T T T T TR R R R ROUBLESHOO OUBLESHOO O...

Страница 51: ...Valve Bushing Valve Spring Discharge Check P N A6 0018 P N C3 0006 Plunger Return P N B1 0051 Seal Spring Housing P N A5 1012 20 Micron Filter P N C4 0022 P N C3 0008 P N B1 0020 Inlet Screen P N C4 0...

Страница 52: ...Volume Adjustment Spring Volume Adjustment Detent Upper Diaphragm Housing P N B1 0051 P N C3 0005 P N B1 0030 Set Screw P N C0 0096 P N C0 0014 Cap Screw 6 Each O Ring 012 P N B1 0020 P N C0 0026 Inle...

Страница 53: ...303 P 936 788 5593 F 936 788 5720 Page 45 DP 2010RXN ver 07022002 Rev 1 A A A A APPENDIX PPENDIX PPENDIX PPENDIX PPENDIX A A A A A I I I I ILL LL LL LL LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS...

Страница 54: ...N D3 0003 Pressure Gauge P N C3 0009 P N C3 0011 Lower Spring Lower Dart A3 0073 O Ring 012 Retaining Nut P N A5 1012 Seat P N A3 0072 Upper Dart P N A3 0071 Upper Spring P N C3 0010 P N A3 0070 Pisto...

Страница 55: ...y Valve Seat P N A3 0063 P N A3 0062 P N A3 0095 Valve Handle P N A3 0155 P N C0 0099 P N Varies See Above Pressure Gauge Stainless Steel Set Screw Inlet Rupture Disc 1800 psi P N A3 0083 Rupture Disc...

Страница 56: ...od P N C6 1400 DS 500 P N C6 1300 DS 300 P N C6 1200 DS 150 P N C3 0901 Cylinder O Ring P N A5 1021 Snap Ring Valve Seat P N A3 0063 P N A3 0062 P N C6 1005 Mixing Ball Piston Seal O Ring P N A5 1222...

Страница 57: ...2 Stainless Steel Back Up Washer P N A5 4222B Hex Nuts P N C6 1000 Product Head YZ UniValve Purge Valve Nut P N A3 0080 P N A3 0063 Valve Seat P N C6 1003 Ser 4608 P N 12 1006 Ser 0321 and Prior P N 1...

Страница 58: ...USTRA USTRATIONS TIONS TIONS TIONS TIONS OptionalDPS 2 Figure 55 P N C0 0005 Set Screw P N E0 5001 Magnet Diaphragm SS Hex Nut P N C0 0048 Qty 8 P N A6 0013 P N G2 0002 Cable Assembly 30 Ft Shrink Wra...

Страница 59: ...7 6 1 10 5 9 2 Repair Kit D3 0005 1 12 Z 65 200 Fuse Replacement Kit D3 0142 1 12 2 Fuses Per Kit Ref No Description Part No Qty Z 65 6 Controller Assembly 1 1 Model Z 65 6 1 F2 0001 Model Z 65 6 03...

Страница 60: ...788 5720 Page 52 DP 2010RXN ver 07022002 ATEX Rev A A A A APPENDIX PPENDIX PPENDIX PPENDIX PPENDIX A A A A A I I I I ILL LL LL LL LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS Z 65 Wir...

Страница 61: ...nroe Texas USA 77303 P 936 788 5593 F 936 788 5720 Page 53 DP 2010RXN ver 07022002 Rev 1 A A A A APPENDIX PPENDIX PPENDIX PPENDIX PPENDIX A A A A A I I I I ILL LL LL LL LLUSTRA USTRA USTRA USTRA USTRA...

Страница 62: ...tabilityandfitnessforaparticularpurpose withrespecttotheproduct Thislimitedwarrantygivesyouspecificlegalrights Youmayhaveothers whichvaryfromstatetostate TheseremediesarenotavailableoutsideoftheUnited...

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