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JOHNSON CONTROLS

18

FORM 160.79-PW2 

ISSUE DATE: 01/31/2019

SECTION 2 - FIELD CONTROL MODIFICATIONS 

The closure of a Momentary or Maintained N.O. 

Switch or Relay Contacts will cause the unit to shut 

down and display: SAFETY SHUTDOWN – MAN-

UAL RESTART and AUXILIARY SAFETY – CON-

TACTS CLOSED. The unit will not restart until the 

contacts open and the keypad COMPRESSOR switch 

is moved to the STOP-RESET position (“

O

”) and then 

to the START (“

t

”) position.

EVAPORATOR FLOW SENSORS

The Thermal-type flow sensor interfaces with the 

Microboard and Paddle/Differential Pressure type flow 

sensor interfaces with the I/O board.

MICROBOARD

THERMAL-TYPE FLOW SENSOR

12

1

TB4

I/O BOARD

PADDLE-TYPE FLOW SENSOR

EVAPORATOR

J14-4
J14-5

+5V

FIGURE 23 - 

EVAPORATOR FLOW SENSORS

LD20686

For the program to read the appropriate inputs for the 

flow sensor status, the actual flow sensor type used 

must be entered at the keypad OPERATIONS Screen 

using Service the Access Level. Enter "Analog" for 

Thermal- type or "Digital" for paddle/DP type. Refer 

to 

Unit Operation Manual Form 160.79‑O1

.

When flow is sensed, the flow sensor contacts are 

closed. Opening of the flow sensor contacts (no flow) 

for 2 continuous seconds causes a cycling shutdown 

displaying "Leaving Chilled Liquid - Flow Switch 

Open". The flow sensor status is bypassed for the first 

25 seconds of "System Prelube".

THERMAL TYPE FLOW SENSOR

When the Thermal-type flow switch is used, the flow 

switch uses the cooling effect of liquid to sense flow.
When the flow of liquid is sensed, the relay output is 

turned on applying >+4VDC to the microboard input 

J14-4.
When no flow of liquid is sensed, the relay output is 

turned off, this results in <1VDC to the microboard in-

put.

PADDLE/DP TYPE FLOW SENSOR

When Evaporator Water is flowing, the flow switch 

contact will close. If the flow switch opens for 2 sec-

onds, the unit shuts down.

FIGURE 24 - 

PADDLE/DP TYPE FLOW SENSOR

LD20688

DIGITAL-TYPE FLOW SENSORS

If desired, a digital type chilled water flow sensor can 

be applied. Paddle type – JCI F261MAL-V01C, max. 

150 psi (YORK Part No. 024-26116-000); McDonnel-

Miller FS7-4W, max. 300 psi (YORK Part No. 024-

12144-000); Differential pressure type – Potter 1382, 

max. 300 psi (YORK Part No. 025-30919-000) avail-

able at additional cost. 

Содержание YD

Страница 1: ...DATE ________ APPROVAL DATE ________ CONSTRUCTION DATE _______ Supersedes 160 79 PW2 616 Form 160 79 PW2 119 FIELD CONTROL MODIFICATIONS FOR YD CHILLER STYLE D WITH OPTIVIEW CONTROL CENTER Issue Date...

Страница 2: ...this document and any referenced materials This in dividual shall also be familiar with and comply with all applicable industry and governmental standards and regulations pertaining to the task in que...

Страница 3: ...these documents to the equipment If there is any question regarding the applicability of these documents rig ging lifting and operating service personnel should verify whether the equipment has been m...

Страница 4: ...JOHNSON CONTROLS 4 FORM 160 79 PW2 ISSUE DATE 01 31 2019 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 5: ...Thermal Type Flow Sensor 12 Digital Type Flow Sensors 12 Electro Mechanical Starter Manual Reset Overloads 12 Remote Current Limit Setpoint with 0 10VDC 2 10VDC 0 20mA 4 20mA or Pulse Width Modulation...

Страница 6: ...Manual Reset Overloads 2300 To 4160 Volts U l Or C S A Approved Units Only 12 FIGURE 14 Electro Mechanical Starter Manual Reset Overloads 2300 To 4160 Volts U l Or C S A Approved Units Only 13 FIGURE...

Страница 7: ...ication of Sequence Control Kit so only one unit is running when a single unit can carry the cooling load 2 When multiple unit installations are controlled by an EMS a remote run stop switch input is...

Страница 8: ...signal a 0 to 10 or 2 to 10 volt D C signal 7 The Building Automation System BAS may be interfaced with the chiller OptiView Control Center to provide unified chiller plant system control The BAS Syst...

Страница 9: ...not per mitted to start due to a CYCLING shutdown condition The unit will automatically restart after the cycling condition is no longer present Unit Operation Manual Form 160 79 O1 provides a list an...

Страница 10: ...M EMS When the OptiView Control Center is in the Digital Analog or ISN remote operating mode and the Local Run Stop is in the RUN mode with the Remote Run Stop Switch contact connected to TB4 1 and TB...

Страница 11: ...UNIT SEQUENCE For multiple chiller installation application Multi Unit Sequence contacts are available to start and stop each unit The maintained closure of a device contacts across terminals 1 and 9...

Страница 12: ...0 available at additional cost When condenser water is flowing the flow switch contact will close Opening of the condenser water flow switch contacts for 2 continuous seconds will cause unit shutdown...

Страница 13: ...ion this jumper Important The signal type used for Re mote Current Limit Setpoint reset and the signal type used for Remote Leaving Chilled Liquid Temperature setpoint re set must be the same For exam...

Страница 14: ...4 X 4 375 100 17 5 82 5 83 LD06832 Figure 17 REMOTE CURRENT LIMIT SETPOINT WITH PWM SIGNAL PWM The Pulse Width Modulation input is in the form of a 1 to 11 second relay contact closure that applies 1...

Страница 15: ...oint then a 0 10VDC signal must be used for Leaving Chilled Liquid Temperature reset LD04500 Figure 18 REMOTE CURRENT LIMIT SETPOINT WITH 0 1VDC OR 2 10VDC SIGNAL 0 10VDC As shown in Figure 18 on page...

Страница 16: ...H 0 20MA OR 4 20MA SIGNAL 4 20mA As shown in Figure 19 on page 16 con nect input to Micro Board J22 4 signal and J22 5 Gnd A 4mA signal produces a 0 F offset A 20mA signal produces the maximum allowed...

Страница 17: ...int would be set to 44 F as follows OFFSET F 5 1 10 10 4 10 10 40 10 4 F SETPOINT F 40 4 44 F EXTERNAL SIGNAL FOR REFRIGERATION UNIT FAILURE When the Safety Shutdown Contacts see Figure 3 on page 9 ar...

Страница 18: ...o Unit Operation Manual Form 160 79 O1 When flow is sensed the flow sensor contacts are closed Opening of the flow sensor contacts no flow for 2 continuous seconds causes a cycling shutdown displaying...

Страница 19: ...des 6 Each 115VAC field connected inductive load i e relay coil motor starter coil etc shall have a tran sientsuppressorwired byothers inparallelwithits coil physically located at the coil Spare trans...

Страница 20: ...Pennsylvania USA 17349 800 861 1001 Subject to change without notice Printed in USA Copyright by Johnson Controls 2019 www johnsoncontrols com ALL RIGHTS RESERVED Form 160 79 PW2 119 Issue Date Januar...

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