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290699-YIM-B-0607

Unitary Products Group

49

tion, check the room thermostat for contact between
R and G in the AUTO position during calls for cooling.

3.

If the supply air blower motor does not energize
when the fan switch is set to ON, check that line
voltage is being supplied to the contacts of the M2,
contactor, and that the contactor is pulled in. Check
for loose wiring between the contactor and the sup-
ply air blower motor.

4.

If M2 is pulled in and voltage is supplied to M2,
lightly touch the supply air blower motor housing. If
it is hot, the motor may be off on internal protec-
tion. Cancel any thermostat calls and set the fan
switch to AUTO. Wait for the internal overload to
reset. Test again when cool.

5.

If M2 is not pulled in, check for 24 volts at the M2
coil. If 24 volts are present at M2 but M2 is not
pulled in, replace the contactor.

6.

Failing the above, if there is line voltage supplied at
M2, M2 is pulled in, and the supply air blower
motor still does not operate, replace the motor.

7.

If 24 volts is not present at M2, check that 24 volts
is present at the UCB supply air blower motor ter-
minal, “FAN”. If 24 volts is present at the FAN,
check for loose wiring between the UCB and M2.

8.

If 24 volts is not present at the “FAN” terminal,
check for 24 volts from the room thermostat. If 24
volts are not present from the room thermostat,
check for the following:

a.

Proper operation of the room thermostat (contact
between R and G with the fan switch in the ON posi-
tion and in the AUTO position during operation
calls).

b.

Proper wiring between the room thermostat and the
UCB.

c.

Loose wiring from the room thermostat to the UCB.

9.

If 24 volts is present at the room thermostat but not
at the UCB, check for proper wiring between the
thermostat and the UCB, i.e. that the thermostat G
terminal is connected to the G terminal of the UCB,
and for loose wiring.

10. If the thermostat and UCB are properly wired,

replace the UCB.

On a call for cooling, the supply air blower motor is
operating but the compressor is not (the room thermo-
stat fan switch is in the “AUTO” position).

1.

If installed, check the position of the economizer
blades. If the blades are open, the economizer is
providing free cooling and the compressors will not
immediately operate. If both stages of cooling are

requested simultaneously and the economizer pro-
vides free cooling, following a short delay the com-
pressor will be energized unless it is locked out,
unless this option has been disabled through com-
puter communications.

2.

If no economizer is installed or the economizer is not
opening to provide free cooling and the compressor
does not energize on a call for cooling, check for line
voltage at the compressor contactor, M1, and that
the contactor is pulled in. Check for loose wiring
between the contactor and the compressor.

3.

If M1 is pulled in and voltage is supplied at M1,
lightly touch the compressor housing. If it is hot, the
compressor may be off on inherent protection.
Cancel any calls for cooling and wait for the inter-
nal overload to reset. Test again when cool.

4.

If M1 is not pulled in, check for 24 volts at the M1
coil. If 24 volts are present and M1 is not pulled in,
replace the contactor.

5.

Failing the above, if voltage is supplied at M1, M1
is pulled in, and the compressor still does not oper-
ate, replace the compressor.

6.

If 24 volts is not present at M1, check for 24 volts at
the UCB terminal, C1. If 24 volts is present, check
for loose wiring between C1 and the compressor
contactor.

7.

If 24 volts is not present at the C1 terminal, check
for 24 volts from the room thermostat at the UCB
Y1 terminal. If 24 volts is not present from the room
thermostat, check for the following:

a.

24 volts at the thermostat Y1 terminal

b.

Proper wiring between the room thermostat and the
UCB, i.e. Y1 to Y1, Y2 to Y2

c.

Loose wiring from the room thermostat to the UCB.

8.

If 24 volts is present at the UCB Y1 terminal, the
compressor may be out due to an open high-pres-
sure switch, low-pressure switch, or freezestat.
Check for 24 volts at the HPS1, LPS1, and FS1
terminals of the UCB. If a switch has opened, there
should be a voltage potential between the UCB ter-
minals, e.g. if LPS1 has opened, there will be a 24-
volt potential between the LPS1 terminals.

9.

If 24 volts is present at the UCB Y1 terminal and
none of the protection switches have opened, the
UCB may have locked out the compressor for repeat
trips. The UCB should be flashing an alarm code. If
not, press and release the ALARMS button on the
UCB. The UCB will flash the last five alarms on the
LED. If the compressor is locked out, cancel any call
for cooling. This will reset any compressor lock outs.

Содержание SUNLINE DCG Series

Страница 1: ...NOMENCLATURE 6 INSTALLATION 8 OPERATION 39 START UP COOLING 45 START UP GAS HEAT 45 TROUBLESHOOTING 48 SEE THE FOLLOWING PAGES FOR A COMPLETE TABLE OF CONTENTS NOTES CAUTIONS AND WARNINGS The installe...

Страница 2: ...ER EXHAUST 40 MOTORIZED OUTDOOR AIR DAMPERS 40 COOLING OPERATION ERRORS 40 HIGH PRESSURE LIMIT SWITCH 41 LOW PRESSURE LIMIT SWITCH 41 FREEZESTAT 41 LOW AMBIENT COOLING 41 SAFETY CONTROLS 41 COMPRESSOR...

Страница 3: ...EYWELL ECONOMIZER CONTROL W7212 19 9 FOUR AND SIX POINT LOADING 20 10 UNIT DIMENSIONS 3 6 TON COOLING ONLY ELECTRIC HEAT FRONT VIEW 29 Fig Pg 11 UNIT DIMENSIONS 3 6 TON COOLING GAS HEAT FRONT VIEW 30...

Страница 4: ...RIC HEAT CORRECTION FACTORS 29 17 VOLTAGE LIMITATIONS 29 Tbl Pg 18 UTILITIES ENTRY 32 19 MINIMUM CLEARANCES 32 20 SUPPLY AIR BLOWER PERFORMANCE 3 TON BELT DRIVE SIDE DUCT APPLICATION 33 21 SUPPLY AIR...

Страница 5: ...d trained service personnel should install repair main tain or service this equipment Observe all precautions in the literature on labels and tags accompanying the equipment whenever working on air co...

Страница 6: ...to clarify or make the installation easier Cau tions are given to prevent equipment damage Warn ings are given to alert installer that personal injury and or equipment damage may result if installatio...

Страница 7: ...e Package Air Conditioner Air Cooled PRODUCT GENERATION 2 Second Generation 3 Third Generation PRODUCT IDENTIFIER HE Cooling VOLTAGE CODE 036 3 Ton 048 4 Ton 060 5 Ton 25 208 230 3 60 46 460 3 60 58 5...

Страница 8: ...res under construction LIMITATIONS These units must be installed in accordance with the following national and local safety codes In U S A National Electrical Code ANSI NFPA No 70 National Fuel Gas Co...

Страница 9: ...for this pur pose Fork lengths must be a minimum of 42 inches Remove the nesting brackets from the four corners on the top of the unit All screws that are removed when removing the brackets must be r...

Страница 10: ...at this opening be accessible when the unit is installed in service and of a size such that smoke or reflected light may be observed inside the casing to indicate the presence of leaks in the heat exc...

Страница 11: ...rea and required sizes are shown in Physical Data Tables 9 and 11 SERVICE ACCESS The following removable panels provide access to all serviceable components Compressor compartment Electric Heat compar...

Страница 12: ...W1 W2 G LED 1 LED 2 COM A1 A2 T T B R Y1 Y2 G C X OCC W2 W1 THERMOSTAT1 TERMINALS UNIT TERMINAL STRIP TB1 24 VOLT TRANSFORMER TO REMOTE SENSOR 2TH040702224 IF USED NOT USED ADD JUMPER ADD JUMPER 4 4...

Страница 13: ...d or local codes If any of the wire supplied with the unit must be replaced replacement wire must be of the type shown on the wiring diagram and the same minimum gauge as the replaced wire Use copper...

Страница 14: ...he range shown TABLE 3 ELECTRIC HEATER CFM LIMITATIONS UNITMODEL SIZE NOMINAL TONS VOLTAGE MINIMUM SUPPLY AIR CFM HEATER SIZE NOMINAL KW 5 7 10 15 20 30 3 208 230 3 60 1100 1100 1200 1200 1300 460 3 6...

Страница 15: ...the unit should be sealed to prevent water from leaking into the building Gas piping recommendations 1 A drip leg and a ground joint union must be installed in the gas piping 2 When required by local...

Страница 16: ...ovided at the unit manifold under full load Maintaining proper gas pressure depends on three main factors 1 The vaporization rate depends on a the tempera ture of the liquid and b the wetted surface a...

Страница 17: ...penings on the gas heat access panel ECONOMIZER MOTORIZED DAMPER AND RAIN HOOD The instruction for the optional economizer motorized damper and rain hood can be found in form 035 07364 000 Use these i...

Страница 18: ...STMENT The enthalpy set point may now be set by selecting the desired setpoint shown in the Enthalpy Setpoint Adjust ment Figure 7 Adjust as follows For a single enthalpy operation carefully turn the...

Страница 19: ...D C C B B A A CONTROL CURVE CONTROL POINT APPROX 0 F 0 C AT 50 RH A D C B 63 17 73 23 70 21 67 19 FIGURE 8 HONEYWELL ECONOMIZER CONTROL W7212 N1 N P1 P EXH Set EXH Min Pos IAQ Max IAQ IAQ Min Free Coo...

Страница 20: ...4 102 100 99 126 128 129 DCE060 Cooling Electric 640 142 140 178 181 95 94 93 118 119 121 DCG060N079 700 155 153 194 198 104 103 101 129 131 132 DCG060N099 710 158 155 197 201 105 104 103 131 132 134...

Страница 21: ...eep 1 1 1 2 Fins Per Inch 16 16 22 16 Face Area Sq Ft 17 1 17 1 17 1 16 7 COMPRESSOR Qty Per Unit Quantity Type 1 Recip 1 Scroll 1 Scroll 1 Scroll AIR FILTERS Quantity Per Unit 15 X 20 X 1 or 2 2 2 2...

Страница 22: ...2 2 2 Fins Per Inch 18 18 18 Face Area Sq Ft 17 1 17 1 17 1 COMPRESSOR Qty Per Unit Recip Type 1 1 1 AIR FILTERS Quantity Per Unit 15 X 20 X 1 or 2 2 2 2 Quantity Per Unit 14 X 25 X 1 or 2 1 1 1 Tota...

Страница 23: ...5107462 6 8 8 2 13 0 15 2CE045110462 10 1 12 1 17 9 20 2CE045115462 13 6 16 4 23 2 25 2CE045120462 19 5 23 5 32 1 35 575 3 60 3 9 36 0 0 8 2 2 None 7 3 15 2CE04511058 10 6 10 2 14 9 15 2CE04511558 15...

Страница 24: ...15 3 22 4 25 2CE04512058 21 2 20 4 28 8 30 2CE04513058 30 4 29 3 39 9 40 D CE CG 072 6 0 208 3 60 18 9 146 0 1 3 6 8 None 31 7 40 2CE045105252 4 11 1 31 7 40 2CE045107252 5 6 15 5 31 7 40 2CE04511025...

Страница 25: ...7462 6 8 8 2 13 5 15 2CE045110462 10 1 12 1 18 4 20 2CE045115462 13 6 16 4 23 7 25 2CE045120462 19 5 23 5 32 6 35 575 3 60 3 9 36 0 0 8 2 0 None 7 5 15 2CE04511058 10 6 10 2 15 2 20 2CE04511558 15 9 1...

Страница 26: ...8 15 9 15 3 21 6 25 2CE04512058 21 2 20 4 28 30 2CE04513058 30 4 29 3 39 1 40 D CE CG 072 6 0 208 3 60 18 9 146 0 1 3 5 0 None 29 9 40 2CE045105252 4 11 1 29 9 40 2CE045107252 5 6 15 5 29 9 40 2CE0451...

Страница 27: ...1 2 51 0 70 2 80 460 3 60 6 7 54 0 1 3 2 6 None 12 3 15 2CE045107462 6 8 8 2 13 5 15 2CE045110462 10 1 12 1 18 4 20 2CE045115462 13 6 16 4 23 7 25 2CE045120462 19 5 23 5 32 6 35 D HE HG 048 4 0 208 3...

Страница 28: ...29 1 40 2CE04511025 10 6 25 5 38 4 40 2CE04511525 15 9 38 2 54 3 60 2CE04512025 21 2 51 0 70 2 80 2CE04513025 29 6 71 2 95 5 100 460 3 60 8 3 69 0 1 3 2 6 None 14 3 20 2CE045107462 6 8 8 2 14 3 20 2C...

Страница 29: ...CAP MULTIPLIER 208 208 0 75 240 230 0 92 480 460 0 92 600 575 0 92 TABLE 17 VOLTAGE LIMITATIONS1 1 Utilization Range A in accordance with ARI Standard 110 POWER SUPPLY VOLTAGE MIN MAX 208 230 3 60 18...

Страница 30: ...290699 YIM B 0607 30 Unitary Products Group FIGURE 11 UNIT DIMENSIONS 3 6 TON COOLING GAS HEAT FRONT VIEW FIGURE 12 UNIT WITH ECONOMIZER RAINHOOD DETAIL A...

Страница 31: ...290699 YIM B 0607 Unitary Products Group 31 FIGURE 13 UNIT WITH FIXED OUTDOOR AIR MOTORIZED DAMPER RAINHOOD DETAIL B FIGURE 14 UNIT DIMENSIONS REAR VIEW...

Страница 32: ...located by the side in the insulation Control Wiring2 2 Do not remove the 2 knockout ring Side Bottom B 2 KO1 Power Wiring Side Bottom C 1 5 8 KO Gas Piping Front D 1 1 2 KO Gas Piping Bottom TABLE 19...

Страница 33: ...90 580 RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS 1700 1600 1500 1400 1055 875 1300 1036 780 1066 850 1200 1011 735 1047 765 1075 800 1100 987 690 1028 720 1060 750 1084 775...

Страница 34: ...WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS 2000 1103 1270 1900 1085 1210 1800 1064 1145 1102 1180 1700 1040 1075 1081 1115 1121 1140 1600 1020 1005 1060 1050 1100 1085 1500 100...

Страница 35: ...5 830 RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS 2500 2400 1193 1665 2300 1170 1580 1202 1620 2200 1148 1480 1180 1530 2100 1121 1385 1155 1425 1190 1475 2000 1100 1285 1133...

Страница 36: ...PM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS 3200 3000 2800 1245 2190 2600 1193 1920 1222 1990 1250 2060 2400 1142 1675 1173 1730 1205 1800 1234 1885 2200 1090 1380 1124 1450 1155 1550 1...

Страница 37: ...24 800 1644 770 1531 710 6 1 HI 2101 1260 2000 1205 1914 1155 1830 1110 5 1 0 60 0 20 0 30 0 40 0 50 UNIT TONNAGE MOTOR SPEED UNIT TONNAGE MOTOR SPEED 3 1 4 1 5 1 AVAILABLE EXTERNAL STATIC PRESSURE IW...

Страница 38: ...08 0 09 0 10 0 11 0 12 0 14 0 16 0 19 0 22 0 08 0 10 0 12 0 14 0 16 0 18 0 20 0 23 0 26 0 29 0 32 COOLING ONLY2 RESISTANCE IWG CFM DESCRIPTION ECONOMIZER1 3 BOTTOM DUCT CONNECTIONS1 ELECTRIC HEATERS1...

Страница 39: ...nit can be determined from the curve in Pressure Drop vs Supply Air CFM Figure 17 After readings have been obtained remove the tubes and reinstall the two 5 16 dot plugs that were removed in Step 1 NO...

Страница 40: ...zes the economizer The dampers will modulate to maintain a constant supply air temperature as monitored by the discharge air sensor If the outdoor air enthalpy is above the setpoint Y1 energizes the c...

Страница 41: ...h a code Table 32 LOW AMBIENT COOLING To determine when to operate in low ambient mode the UCB has a pair of terminals connected to a temper ature activated switch set at 45 F When the low ambi ent sw...

Страница 42: ...st stage heat by the thermostat the heater sequencer 1S 15 20 30 kW 230 volt and contactor 2M 20 30 kW 460 and 575 volt will be energized After completing the specified fan on delay for heating the UC...

Страница 43: ...ration the ICB monitors the flame sense circuit the centrifugal switch the primary limit switch and the roll out switch If a signal from any of the inputs moves to a fault state then the ICB immediate...

Страница 44: ...heat the ICB checks the cen trifugal switch CS for open state before it energizes the draft motor If it is closed then the ICB will lock out the furnace and flash a code Table 33 If open then the ICB...

Страница 45: ...neral infor mation section Check blower drive belt tension 6 Check the unit supply air CFM See CHECKING SUPPLY AIR CFM on page 38 7 Measure evaporator fan motor s amp draw 8 Set the room thermostat fa...

Страница 46: ...iping 2 Check for correct manifold gas pressures See Checking Gas Input on page 47 3 Check the supply gas pressure It must be within the limits shown on rating nameplate Supply pressure should be chec...

Страница 47: ...ust upstream of the unit gas valve and downstream from the main manual shut off valve 3 Remove the gas piping closure panel 4 Disconnect wiring to the gas valves and spark igni tors Remove the manifol...

Страница 48: ...ergized when the fan switch is in the AUTO posi TABLE 31 GAS RATE CUBIC FEET PER HOUR1 1 By actual measurement it takes 38 seconds for the hand on the 1 cubic foot dial to make a revolution with a 100...

Страница 49: ...ill not immediately operate If both stages of cooling are requested simultaneously and the economizer pro vides free cooling following a short delay the com pressor will be energized unless it is lock...

Страница 50: ...s Mate N Lock plug If the compressor energizes there is a fault in the economizer wiring or actuator 14 The UCB can be programmed to lock out compres sor operation during free cooling and in low ambi...

Страница 51: ...eat is steady then verify proper operation of the furnace If the ICB does not flash the heartbeat then gently move the wires in the harness connector while observing the ICB LED If you get any flashes...

Страница 52: ...hen the temperature limits opens and the ICB closes the gas valve and flashes code 6 The primary limit is automatic reset type while the aux iliary limit is manual reset type If either one opens then...

Страница 53: ...of 24VAC power the board may need to be replaced SYMPTOMATIC TROUBLESHOOTING On calls for heating the draft motor operates and the furnace lights but the supply air blower motor does not energize aft...

Страница 54: ...aft motor relay If not present at terminal 7 of the draft motor relay then troubleshoot the transformer in blower section and its wiring If present at terminal 7 and not at termi nal 5 of the draft mo...

Страница 55: ...t Applicable 2 Flashes Control waiting ASCD1 1 These flash codes do not represent alarms 3 Flashes HPS1 Compressor Lock out 5 Flashes LPS1 Compressor Lock out 7 Flashes FS1 Compressor Lock out 9 Flash...

Страница 56: ...t to change without notice Printed in U S A 290699 YIM B 0607 Copyright 2007 by Unitary Products Group All rights reserved Supersedes 290699 YIM A 0207 Unitary 5005 Norman Products York OK Group Drive...

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