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INSTALLATION
MANUAL

CAUTION:

READ ALL SAFETY GUIDES BEFORE YOU
BEGIN TO INSTALL YOUR UNIT.

SAVE THIS MANUAL

SUNLINE 2000™

SINGLE PACKAGE HEAT PUMP

BCH 036, 048 & 060

177820-YIM-A-0506

CONTENTS

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . 4

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

REFERENCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

RENEWAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . 4

APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . 5

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

START-UP (COOLING) . . . . . . . . . . . . . . . . . . . . 31

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . 32

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . 34

See the following page for a complete Table of Contents.

NOTES, CAUTIONS AND WARNINGS

The installer should pay particular attention to the words:

NOTE

CAUTION

, and

WARNING

. Notes are intended to

clarify or make the installation easier. Cautions are given
to prevent equipment damage. Warnings are given to
alert installer that personal injury and/or equipment dam-
age may result if installation procedure is not handled
properly.

Get other manuals https://www.bkmanuals.com

Содержание Sunline 2000 BCH 036

Страница 1: ...27 START UP COOLING 31 TROUBLESHOOTING 32 MAINTENANCE 34 See the following page for a complete Table of Contents NOTES CAUTIONS AND WARNINGS The installer should pay particular attention to the words...

Страница 2: ...CKING SUPPLY AIR CFM 26 OPERATION 27 SEQUENCE OF OPERATIONS OVERVIEW 27 COOLING SEQUENCE OF OPERATION 27 CONTINUOUS BLOWER 27 INTERMITTENT BLOWER 28 NO OUTDOOR AIR OPTIONS 28 ECONOMIZER WITH SINGLE EN...

Страница 3: ...MODELS 13 5 BCH 4 POINT LOADS WEIGHT DISTRIBUTION 13 6 BCH 6 POINT LOADS WEIGHT DISTRIBUTION 13 7 PHYSICAL DATA 14 8 OPERATING WEIGHTS LBS 14 9 ELECTRICAL DATA BCH036 060 DIRECT DRIVE 15 10 ELECTRICA...

Страница 4: ...hould be inspected for possible damage during transit If damage is evident the extent of the damage should be noted on the car rier s freight bill A separate request for inspection by the carrier s ag...

Страница 5: ...trical Code C22 1 Local plumbing and waste water codes Other applicable local codes Refer to the Unit Application Data Table 1 and the Electrical Data table for the unit If components are to be added...

Страница 6: ...hose length exceeds the largest dimension across the unit MUST BE USED Units may also be moved or lifted with a forklift Slotted openings in the base rails are provided for this pur pose Fork lengths...

Страница 7: ...to local codes Use a sealing compound on male pipe threads Install a condensate drain line from the one inch NPT female connection on the unit to an open drain NOTE The condensate drain operates in a...

Страница 8: ...and required sizes are shown in Physical Data Table 7 SERVICE ACCESS The following removable panels provide access to all serviceable components Compressor compartment Electric Heat compartment Blowe...

Страница 9: ...SENSOR 2TH040702224 IF USED NOT USED ADD JUMPER ADD JUMPER 4 4 3 2 1 ELECTRONIC PROGRAMMABLE THERMOSTAT 2ET04700224 INCLUDES SUBBASE SECOND STAGE COOLING IS NOT REQUIRED ON UNITS LESS ECONOMIZER 2 SEC...

Страница 10: ...f any of the wire supplied with the unit must be replaced replacement wire must be of the type shown on the wiring diagram and the same minimum gauge as the replaced wire Use copper conductors properl...

Страница 11: ...XHAUST DAMPER SET POINT ADJUSTMENTS AND INFORMATION Remove the economizer access panel from the unit Loosen but do not remove the two panel latches Locate the economizer control module where the fol l...

Страница 12: ...ion each building pressur ization requirement will be different The point at which the power exhaust comes on is determined by the economizer damper position Percent Open The Exhaust Air Adjustment Sc...

Страница 13: ...ROXIMATE CENTER OF GRAVITY BACK OF UNIT TABLE 4 CENTER OF GRAVITY ALL MODELS DIMENSION 3 5 TON X 40 Y 19 TABLE 5 BCH 4 POINT LOADS WEIGHT DISTRIBUTION UNIT TOTAL A B C D BCH036 628 139 137 174 177 BCH...

Страница 14: ...500 CONDENSER COILS Rows Deep 1 1 1 Fins Per Inch 20 20 20 Face Area Sq Ft 17 1 17 1 17 1 COMPRESSOR Qty Per Unit Reciprocating Type 1 1 1 AIR FILTERS Quantity Per Unit 15 X 20 X 1 or 2 2 2 2 Quantity...

Страница 15: ...10462 10 1 12 1 25 8 30 2CE045115462 13 6 16 4 31 0 35 2CE045120462 19 5 23 5 39 9 40 575 3 60 4 8 34 0 1 0 2 2 None 8 6 15 2CE04511058 10 6 10 2 21 3 25 2CE04511558 15 9 15 3 27 7 30 2CE04512058 21 2...

Страница 16: ...5 64 9 70 2CE04511525 15 9 38 2 80 8 90 2CE04512025 21 2 51 0 96 8 100 2CE04513025 29 6 71 2 122 0 125 460 3 60 10 0 62 0 1 3 3 3 None 17 1 25 2CE045107462 6 8 8 2 27 3 35 2CE045110462 10 1 12 1 32 3...

Страница 17: ...10462 10 1 12 1 26 2 30 2CE045115462 13 6 16 4 31 4 35 2CE045120462 19 5 23 5 40 3 45 575 3 60 4 8 34 0 1 0 2 0 None 8 8 15 2CE04511058 10 6 10 2 21 5 25 2CE04511558 15 9 15 3 27 9 30 2CE04512058 21 2...

Страница 18: ...5 63 5 70 2CE04511525 15 9 38 2 79 4 80 2CE04512025 21 2 51 0 95 4 100 2CE04513025 29 6 71 2 120 6 125 460 3 60 10 0 62 0 1 3 2 6 None 16 4 25 2CE045107462 6 8 8 2 26 6 30 2CE045110462 10 1 12 1 31 6...

Страница 19: ...IER 208 208 0 75 240 230 0 92 480 460 0 92 600 575 0 92 TABLE 12 VOLTAGE LIMITATIONS1 1 Utilization Range A in accordance with ARI Standard 110 POWER SUPPLY VOLTAGE MIN MAX 208 230 3 60 187 253 460 3...

Страница 20: ...820 YIM A 0506 20 Unitary Products Group FIGURE 8 UNIT WITH ECONOMIZER RAINHOOD FIGURE 9 UNIT WITH FIXED OUTDOOR AIR MOTORIZED DAMPER RAINHOOD DETAIL A DETAIL B Get other manuals https www bkmanuals c...

Страница 21: ...TING BRACKET FOR DICONNECT SWITCH Shipped attached to the blower housing inside the blower compartment FIELD SUPPLIED DISCONNECT SWITCH LOCATION BLOWER MOTOR ACCESS FILTER ACCESS DOT PLUGS TABLE 14 MI...

Страница 22: ...M WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS 2000 1103 1270 1900 1085 1210 1800 1064 1145 1102 1180 1700 1040 1075 1081 1115 1121 1140 1600 1020 1005 1060 1050 1100 1085 1500 10...

Страница 23: ...M WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS 2000 1103 1270 1900 1085 1210 1800 1064 1145 1102 1180 1700 1040 1075 1081 1115 1121 1140 1600 1020 1005 1060 1050 1100 1085 1500 10...

Страница 24: ...65 830 RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS 2500 2400 1193 1665 2300 1170 1580 1202 1620 2200 1148 1480 1180 1530 2100 1121 1385 1155 1425 1190 1475 2000 1100 1285 113...

Страница 25: ...070 1960 1020 1890 970 1810 920 3 1 4 1 0 70 AVAILABLE EXTERNAL STATIC PRESSURE IWG2 0 90 0 80 1 00 3 1 4 1 5 1 AVAILABLE EXTERNAL STATIC PRESSURE IWG2 5 1 0 60 0 20 0 30 0 40 0 50 UNIT TONNAGE MOTOR...

Страница 26: ...W 0 06 0 07 0 08 0 09 0 11 0 13 0 15 0 17 0 20 0 06 0 07 0 08 0 09 0 10 0 11 0 12 0 14 0 16 BOTTOM DUCT CONNECTIONS1 ELECTRIC HEATERS1 RESISTANCE IWG CFM DESCRIPTION ECONOMIZER1 2 1 Deduct these resis...

Страница 27: ...rmined from the curve in Pressure Drop vs Supply Air CFM Figure 13 After readings have been obtained remove the tubes and reinstall the two 5 16 dot plugs that were removed in Step 1 NOTE De energize...

Страница 28: ...thermostat has been satisfied it will de ener gize Y1 If the compressor has satisfied its minimum run time the compressor and condenser fan are de energized Otherwise the unit operates the cooling sys...

Страница 29: ...nt mode Low ambient mode operates the compressors in this manner 10 minutes on 5 minutes off The indoor blower is operated throughout the cycle The 5 minute off period is necessary to defrost the indo...

Страница 30: ...atisfied before defrost can begin This is accumulated compressor run time The selection pin is factory set at 60 minutes but is field adjustable to 30 60 or 90 minutes When the DC enters the defrost m...

Страница 31: ...blower rotation If blower rotation is in the wrong direction Refer to Phasing Section in general informa tion section Check blower drive belt tension 6 Check the unit supply air CFM See CHECKING SUPP...

Страница 32: ...to ON check that line voltage is being supplied to the contacts of the M2 contactor and that the contactor is pulled in Check for loose wiring between the contactor and the sup ply air blower motor 4...

Страница 33: ...pulled in replace the contactor 5 Failing the above if voltage is supplied at M1 M1 is pulled in and the compressor still does not oper ate replace the compressor 6 If 24 volts is not present at M1 ch...

Страница 34: ...istributor 15 If none of the above correct the error replace the UCB UNIT FLASH CODES Various flash codes are utilized by the unit control board UCB to aid in troubleshooting Flash codes are distingui...

Страница 35: ...l mounting bolts are tight Replace defective parts as required OUTDOOR COIL Dirt should not be allowed to accumulate on the out door coil surface or other parts in the air circuit Clean ing should be...

Страница 36: ...Printed in U S A 177820 YIM A 0506 Copyright 2006 by Unitary Products Group All rights reserved Supersedes 66278 035 16197 001 A 0204 Unitary 5005 Norman Products York OK Group Drive 73069 Get other...

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