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5715184-BIM-A-0519

Johnson Controls Ducted Systems

17

SECTION VII: COMBUSTION AIR AND 

VENT SYSTEM

COMBUSTION AIR AND VENT SAFETY

This Category IV, dual certified direct vent furnace is designed for resi-
dential or MH application. It may be installed without modification to the
condensate system in a basement, garage, equipment room, alcove,
attic or any other indoor location where all required clearance to com-
bustibles and other restrictions are met. The combustion air and the
venting system must be installed in accordance with Section 5.3, Air for
Combustion and Ventilation, of the National Fuel Gas Code Z223.1/
NFPA 54 (latest edition), or Sections 7.2, 7.3 or 7.4 of CSA B149.1,
National Gas and Propane Codes (latest edition) or applicable provi-
sions of the local building code and these instructions.

COMBUSTION AIR/VENT PIPE SIZING

The size of pipe required is determined by the furnace model, the total
length of pipe required, and the number of elbows required.

Table 6 lists the maximum equivalent length of pipe allowed for each
model of furnace. The equivalent length of pipe for each elbow installed
is listed in Table 9. The equivalent length of the vent system is the total
length of straight pipe PLUS the equivalent length of all of the elbows.

The following rules must also be followed:

1.

Drain, waste, and vent (DWV) elbows with a long radius (sweep)
are recommended. Standard DWV elbows may be used, but since
they have a longer equivalent length, they reduce the total length of
pipe that is allowed. Short radius (plumbing or pressure) elbows are
not allowed for venting. The standard dimensions of the acceptable
elbows are shown in Figure 21.

2.

The maximum equivalent length listed in Table 6 is for the vent pip-
ing and the air intake piping separately. For example, if the table
allows 65 equivalent ft for a particular model, then the vent can
have 65 equivalent ft of pipe, AND the combustion air intake can
have another 65 equivalent ft of pipe. 

3.

Three vent terminal elbows (two for the vent and one for the com-
bustion air intake) are already accounted for and need not be
included in the equivalent length calculation.

4.

All combustion air and vent pipe must conform to American
National Standards Institute (ANSI) and American Society for Test-
ing and Materials (ASTM) standards D1785 (Schedule 40 PVC),
D2665 (PVC-DWV), F891 (PVC-DWV Cellular Core), D2261 (ABS-
DWV) or F628 (Schedule 40 ABS). Pipe cement and primer must
conform to ASTM Standard D2546 (PVC) or D2235 (ABS). If ABS
pipe is to be used, any joint where ABS pipe is joined to PVC pipe
must be glued with cement that is approved for use with BOTH
materials. Metallic materials must not be used for venting or air
intake.

5.

If a flexible connector is used in the vent system, it must be made of
a material that is resistant to acidic exposure and to at least 225° F
temperature. Flexible connectors are also allowed in the combus-
tion air pipe. 

6.

All models are supplied with 2 in. vent connections. When the pipe
must be increased to 3 in. diameter, the transition from 2 in. to 3 in.
must be done as close to the furnace as possible. The 2 in. to 3 in.
increase must be installed in a vertical position to avoid creating an
area that pools water.

7.

In Canada, vents shall be certified to ULC S636, Standard for Type
BH Gas Venting Systems.

8.

In Canada, the first 3 ft (900 mm) of the vent must be readily acces-
sible for inspection.

9.

For single pipe systems it is recommended to install the combustion
air coupling provided and install approximately 18 in. of PVC pipe
on the furnace.

10. Minimum vent length for all models is 5 ft.

IMPORTANT:

 The VENT SYSTEM must be installed as specified in

these instructions for Manufactured (Mobile) Home and Modular
Homes. The sealed combustion air/vent system is the only configu-
ration that can be installed in a Manufactured (Mobile) Home.

 WARNING

 Vertical vent termination must be secured for transit.

 WARNING

 This furnace may not be common vented with any other appliance,
since it requires separate, properly sized air intake and vent lines.
The furnace shall not be connected to any type of B, BW or L vent
or vent connector, and not connected to any portion of a factory-
built or masonry chimney
The furnace shall not be connected to a chimney flue serving a sep-
arate appliance designed to burn solid fuel.

 CAUTION

When combustion air pipe is installed above a suspended ceiling or
when it passes through a warm and humid space, the pipe must be
insulated with 1/2 in. Armaflex or other heat resistant type insulation
if 2 ft or more of pipe is exposed.
Vent piping must be insulated if it will be subjected to freezing tem-
peratures such as routing through unheated areas or through an
unused chimney.

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Содержание MM9E Series

Страница 1: ...Termination 21 Downward Venting 22 Direct Vent Air Intake Connection and Vent Connection 22 Outside and Ambient Combustion Air 23 Attic and Crawl Space Combustion Air Termination 24 Gas Valve 27 Readi...

Страница 2: ...The size of the unit must be based on an acceptable heat loss cal culation for the structure ACCA Manual J or other approved meth ods may be used 12 When moving or handling this furnace prior to inst...

Страница 3: ...hes etc Hydrochloric acid Cements and glues Antistatic fabric softeners for clothes dryers Masonry acid washing materials When outdoor air is used for combustion the combustion air intake duct system...

Страница 4: ...r protected to avoid physical damage by vehicles 24 in clearance in front and 18 in on side recommended for service access All furnaces approved for alcove installation FOR FURNACES INSTALLED IN THE C...

Страница 5: ...urnace does not operate properly The ducts attached to the furnace plenum must be of sufficient size so the furnace operates at the specified external static pressure and within the air temperature ri...

Страница 6: ...wnflow installations must use a suitable duct connector approved by the furnace manufacturer for use with this furnace The duct connec tors are designed to be connected to the rectangular duct under t...

Страница 7: ...Filters Downflow furnaces typically are installed with the filters located above the furnace extending into the return air plenum or duct Any branch duct rectangular or round duct attached to the plen...

Страница 8: ...ng 7 6 9 17 5 7 6 9 17 5RWDWH YHQW EORZHU HLWKHU ZD IMPORTANT On all installations without a coil a removable access panel is recommended in the outlet duct such that smoke or reflected light would be...

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Страница 10: ...pples and conventional 90 degree elbow s to enter through the cabinet access holes FIGURE 11 Gas Valve DANGER An overpressure protection device such as a pressure regulator must be installed in the ga...

Страница 11: ...be shut off prior to disconnecting the electrical power before proceeding with the conversion WARNING SHOCK HAZARD Turn off electrical supply to furnace WARNING Never use an open flame to check for l...

Страница 12: ...thermostat by following the instructions that come with the thermostat With the thermostat set in the OFF position and the main electrical source disconnected connect the thermostat wiring from the w...

Страница 13: ...nsate pan is self priming and contains an inter nal trap to prevent flue gas leaking Do not install an external con densate trap IMPORTANT The furnace indoor coil and humidifier drains may be combined...

Страница 14: ...taken to prevent the drain line from freezing Failure to provide proper protection from freezing can result in improper operation or damage to the equipment and possible property damage When exposed t...

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Страница 16: ...KLV SRVLWLRQ 127 0D UHTXLUH WKH ORQJHU KRVH WKDW LV SURYLGHG ZLWK ZLGHU FDELQHWV 0RYH FRQGHQVDWH GUDLQ KRVH WR WKLV SRVLWLRQ 0D H LW HLWKHU VLGH RI WKH FDELQHW 0RYH UDLQ JXWWHU KRVH WR WKLV SRVLWLRQ K...

Страница 17: ...ciety for Test ing and Materials ASTM standards D1785 Schedule 40 PVC D2665 PVC DWV F891 PVC DWV Cellular Core D2261 ABS DWV or F628 Schedule 40 ABS Pipe cement and primer must conform to ASTM Standar...

Страница 18: ...A 100 000 3 80 100 000 3 60 100 000 4 145 100 000 4 125 Elevation 4001 5000 Elevation 8001 9000 Model Input BTUH Pipe Size in Max Equivalent Length ft Model Input BTUH Pipe Size in Max Equivalent Leng...

Страница 19: ...A Dimension Illustrated in Figure 21 2 in Standard 2 5 16 in 3 in Standard 3 1 16 in 2 in Sweep 3 1 4 in 3 in Sweep 4 1 16 in TABLE 9 Equivalent Length of Fittings Fitting Equivalent Length 2 in 90 sw...

Страница 20: ...as supplier 12 in 30 5 cm or in accordance with local installation codes and the requirements of the gas supplier F Clearance to outside corner 12 in 30 5 cm or in accordance with local installation c...

Страница 21: ...ustion air sec tions in these instructions Follow the instructions for outdoor combus tion air or ventilated combustion air and the instructions for installing the vent system with the vent terminatin...

Страница 22: ...imming pool or a location where swimming pool chemicals might be stored Be sure the terminal assembly follows the outdoor clearances listed in Section 1 Outdoor Air Contaminants An unconfined space is...

Страница 23: ...n 12 in 30 5 mm of the bottom of the confined space shall communicate directly or by means of ducts with the outdoors crawl spaces or attic spaces 2 One permanent opening commencing within 12 in 30 5...

Страница 24: ...eing placed into operation could result in carbon monxide poisoning or death The following steps shall be followed for each appliance connected to the venting system being placed into operation while...

Страница 25: ...pilots 2 Run furnace for a minimum of 3 minutes in heating operation 3 Measure time in sec for gas meter to complete 1 revolution and note reading The 2 cubic ft dial provides a more accurate measure...

Страница 26: ...300 750 78 46 92 231 25 144 288 720 80 45 90 225 26 138 277 692 82 44 88 220 27 133 267 667 84 43 86 214 28 129 257 643 86 42 84 209 29 124 248 621 88 41 82 205 30 120 240 600 90 40 80 200 31 116 232...

Страница 27: ...ench 3 Turn the electrical and gas supplies back on and with the burners in operation check for gas leakage around the gas valve pressure port using an approved non corrosive gas leak detection fluid...

Страница 28: ...ower speed for each model is shown in Table 17 Use of a heating speed other than the default heating blower speed may result in reduced energy efficiency and higher electric utility bills In certain c...

Страница 29: ...B High 1418 1390 1364 1333 1304 1281 1246 1205 Medium High 1305 1281 1244 1217 1182 1149 1109 1066 Medium 1139 1112 1071 1035 992 951 908 874 Medium Low 1017 986 948 901 859 819 765 727 Low 885 821 76...

Страница 30: ...on air is provided the pressure switch closes and the ignition control provides a 17 second ignitor warm up period The gas valve then opens the gas starts to flow ignition occurs and the flame sensor...

Страница 31: ...Flashes and will enter a one hour soft lockout 5 RED FLASHES This fault is indicated if the normally closed rollout switch opens The rollout control is manually reset Check for proper combustion air...

Страница 32: ...e memory has been cleared and resumes the normal slow green flash after a five second pause SECTION XI REPLACEMENT PARTS LIST DESCRIPTION MOTOR MOTOR DIRECT DRIVE BLOWER BLOWER COMBUSTION ELECTRICAL C...

Страница 33: ...RVICE 5754336 UWD A 0519 Fault Code Retrieval To retrieve fault codes push and release ERROR button on control board The LED will flash the last five error codes beginning with the most recent If ther...

Страница 34: ...5715184 BIM A 0519 34 Johnson Controls Ducted Systems NOTES...

Страница 35: ...Ells Polarity is correct black is L1 hot white is N neutral Ground wire is connected Line voltage value to furnace volts AC Low voltage value between R and C on furnace control board volts AC Thermos...

Страница 36: ...atic in w c after Air Side Heating Air Side Cooling Air Side Continuous Fan Clean Up Give owner the owner s manual provided Gas Type Explain thermostat use and programming if applicable to owner Cycle...

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