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ZXA7, 08 to 14 Standard Static Indoor Blower - Without Powered Convenience

Outlet

Table 11: ZXA7, 08 to 14 Standard Static Indoor Blower - Without Powered Convenience Outlet

Compressor 1

Compressor 2

Electric Heat Field

Installed Kit 2EK045*

4

Min Disconnect Rating

Min Disconnect Rating

/ Pwr Exh

Si

ze

 (T

on

s)

N

om

in

al

 U

ni

t V

ol

ta

ge

RLA LRA MCC RLA LRA MCC

OD Fan Motors (each)

Supply Blower Motor

Pwr Exh Motor

Pwr Conv Outlet

Model kW Stages Amps

1

MCA

 (Amps)

2, 3

Min Fuse

/ Breaker

 Size (Amps)

Max Fuse

/ Breaker

 Size (Amps)

FLA LRA

MCA

 w/Pwr Exh (Amps)

Min Fuse

/ Breaker

 Size w/ Pwr Exh (Amps)

Max Fuse

/ Breaker

 Size w/ Pwr Exh (Amps)

FLA LRA

Without VFD

None

-

-

-

31.6

35

45

31 158

32.7

35

50

33 161

10625 4.9

1

13.6

31.6

35

45

31 158

32.7

35

50

33 161

11125 7.9

1

21.9

33.9

35

45

31 158

35.3

40

50

33 161

208-3-60 17.6 136 27

4.4

5.2

1.1

11625 12

1

33.3

48.1

50

50

44 158

49.5

50

50

46 161

None

-

-

-

31.6

35

45

31 161

32.6

35

50

32 163

10625 6.5

1

15.6

31.6

35

45

31 161

32.6

35

50

32 163

11125 10.5

1

25.3

38.1

40

45

35 161

39.4

40

50

36 163

230-3-60 17.6 136 27

4.4

5.2

1

11625 16

1

38.5

54.6

60

60

50 161

55.9

60

60

51 163

None

-

-

-

15.7

20

20

16

79

16.2

20

20

16

80

10646

6

1

7.2

15.7

20

20

11

79

16.2

20

20

12

80

11146 11.5

1

13.8

20.5

25

25

19

79

21.1

25

25

19

80

460-3-60 8.5 66.1 13

2.5

2.6

0.5

11446 14

1

16.8

24.3

25

25

22

79

24.9

25

25

23

80

A7 (6)

575-3-60 6.3 55.3 10

4.4

2

0.4

None

-

-

-

14.3

15

20

15

65

14.7

15

20

15

66

With VFD

None

-

-

-

33.4

35

50

33 196

34.5

35

50

35 199

10625 4.9

1

13.6

33.4

35

50

33 196

34.5

35

50

35 199

11125 7.9

1

21.9

36.1

40

50

33 196

37.5

40

50

35 199

208-3-60 17.6 136 27

4.4

7

1.1

11625 12

1

33.3

50.4

60

60

46 196

51.8

60

60

48 199

None

-

-

-

33.6

35

50

34 198

34.6

35

50

35 200

10625 6.5

1

15.6

33.6

35

50

34 198

34.6

35

50

35 200

11125 10.5

1

25.3

40.6

45

50

37 198

41.9

45

50

39 200

230-3-60 17.6 136 27

4.4

7.2

1

11625 16

1

38.5

57.1

60

60

53 198

58.4

60

60

54 200

None

-

-

-

16.7

20

25

17

97

17.2

20

25

17

98

10646

6

1

7.2

16.7

20

25

12

97

17.2

20

25

13

98

11146 11.5

1

13.8

21.8

25

25

20

97

22.4

25

25

21

98

460-3-60 8.5 66.1 13

2.5

3.6

0.5

11446 14

1

16.8

25.5

30

30

23

97

26.1

30

30

24

98

A7 (6)

575-3-60 6.3 55.3 10

4.4

2.5

0.4

None

-

-

-

14.8

15

20

15

73

15.2

20

20

16

74

None

-

-

-

42.2

45

50

45 246

44.4

45

50

47 256

11725 12

1

33.3

50.4

60

60

46 246

53.1

60

60

49 256

12525 18.6

1

51.6

73.3

80

80

67 246

76

80

80

70 256

13225 24

1

66.6

92

100

100

85 246

94.8

100 100 87 256

208-3-60 13.6 83.1 21 13.6 83.1 21

2.3

7

1.1

14225 31.8

2

88.3

119.1

125

125

110 246

121.9

125 125 112 256

None

-

-

-

42.4

45

50

45 248

44.4

45

50

47 243

11725 16

1

38.5

57.1

60

60

53 248

59.6

60

60

55 243

12525 24.8

1

59.7

83.6

90

90

77 248

86.1

90

90

79 243

13225 32

1

77

105.3

110

110

97 248

107.8

110 110 99 243

230-3-60 13.6 83.1 21 13.6 83.1 21

2.3

7.2

1

14225 42.4

2

102

136.5

150

150

126 248

139

150 150 128 243

None

-

-

-

19.9

20

25

21 125

20.9

25

25

22 121

11746 16.5

1

19.8

29.3

30

30

27 125

30.5

35

35

28 121

12846 27.8

1

33.4

46.3

50

50

43 125

47.5

50

50

44 121

13346 33

1

39.7

54.1

60

60

50 125

55.4

60

60

51 121

460-3-60 6.1 41

10

6.1 41

10

1.3

3.6

0.5

14246 41.7

2

50.2

67.3

70

70

62 125

68.5

70

70

63 121

None

-

-

-

14.2

15

15

15

93

15

15

15

16

90

11758 17

1

16.4

23.6

25

25

22

93

24.6

25

25

23

90

08 (7.5)

575-3-60 4.2 33

7

4.2 33

7

1.1

2.5

0.4

13458 34

1

32.7

44

45

45

40

93

45

45

45

41

90

INSTALLATION MANUAL ZX SERIES 6 - 12.5 Ton 60 Hertz R-410A

41

Johnson Controls Ducted Systems

Содержание ZX Series

Страница 1: ...5943356 UIM A 1020 York International Corporation 5005 York Drive Norman OK 73069 2020 10 01 Johnson Controls Ducted Systems INSTALLATION MANUAL ZX SERIES 6 12 5 Ton 60 Hertz R 410A ...

Страница 2: ...2 INSTALLATION MANUAL ZX SERIES 6 12 5 Ton 60 Hertz R 410A Johnson Controls Ducted Systems ...

Страница 3: ...4 Combustion Air and Flue Exhaust 55 Options Accessories 56 Economizer 56 Power Exhaust 56 Rain Hood 56 Blower Phasing 56 Blower Rotation 57 Belt Tension 58 Altitude and Temperature Correction for CFM Static Pressure and Power 58 Airflow Performance 61 ZXA7 08 14 Side Duct Application Belt Drive 62 ZXA7 08 14 Bottom Duct Application Belt Drive 65 RPM selection 68 Supply Air Drive Adjustment 68 Eve...

Страница 4: ...eat Input 91 Two Stage Gas Heat 91 Manifold Gas Pressure Adjustment 92 Two Stage 92 Adjustment Of Temperature Rise 93 Burners Orifices Inspection Servicing 93 Troubleshooting 95 Charging Tables ZXA7 ZX08 to 14 98 Smart Equipment Control Board Navigation Components 103 Start Up Sheet 104 INSTALLATION MANUAL ZX SERIES 6 12 5 Ton 60 Hertz R 410A 4 Johnson Controls Ducted Systems ...

Страница 5: ...liance with the installation instructions and any applicable local state and national codes including but not limited to building electrical and mechanical codes WARNING Before performing service or maintenance operations on unit turn off main power switch to unit Electrical shock could cause personal injury Improper installation adjustment alteration service or maintenance can cause injury or pro...

Страница 6: ... on the carrier s freight bill A separate request for inspection by the carrier s agent should be made in writing CAUTION This product must be installed in strict compliance with the enclosed installation instructions and any applicable local state and national codes including but not limited to building electrical and mechanical codes The furnace and its individual shut off valve must be disconne...

Страница 7: ...losed installation instructions and any applicable local state and national codes including but not limited to building electrical and mechanical codes WARNING Improper installation may create a condition where the operation of the product could cause personal injury or property damage CAUTION This system uses R 410A Refrigerant which operates at higher pressures than R 22 No other refrigerant may...

Страница 8: ...Nomenclature INSTALLATION MANUAL ZX SERIES 6 12 5 Ton 60 Hertz R 410A 8 Johnson Controls Ducted Systems ...

Страница 9: ...OR EXPLOSION HAZARD Failure to follow the safety warning exactly could result in serious injury death or property damage Never test for gas leaks with an open flame Use a commercially available soap solution made specifically for the detection of leaks to check all connections A fire or explosion may result causing property damage personal injury or loss of life Preceding Installation 1 Remove the...

Страница 10: ...tem B in Figure 5 a Move the RAT sensor to the inside of the return air duct verifying that the sensor is at least 6 in below the unit duct opening The sensor must read the return air temperature not mixed return air and outdoor air temperatures b Use the excess wire available to its full length to drop or mount the RAT sensor in the duct c You can use the shipping bracket to hold the RAT sensor i...

Страница 11: ... to the bracket B Return air sensor C Controller D Wire tie Figure 7 Return air smoke detector working position A Controller B Return air sensor C Flex tube in the working position INSTALLATION MANUAL ZX SERIES 6 12 5 Ton 60 Hertz R 410A 11 Johnson Controls Ducted Systems ...

Страница 12: ...e Tons Unit Voltage SCCR kVA Min Max Max F 208 230 3 60 5 187 252 125 460 3 60 5 432 504 125 ZX 14 12 5 575 3 60 5 540 630 125 Location Use the following guidelines to select a suitable location 1 Unit is designed for outdoor installation only 2 Condenser coils must have an unlimited supply of air Where a choice of location is possible position the unit on either north or east side of building 3 S...

Страница 13: ...n the base rails Spreader bars whose length exceeds the largest dimension across the unit MUST be used across the top of the unit CAUTION If a unit is to be installed on a roof curb other than a Ducted Systems roof curb gasketing must be applied to all surfaces that come in contact with the unit underside CAUTION Before lifting make sure the unit weight is distributed equally on the rigging cables...

Страница 14: ...08 7 5 889 884 46 37 249 282 188 166 162 176 192 128 117 108 ZXG 09 8 5 949 944 45 36 266 288 203 187 175 184 194 137 130 123 ZXG 12 10 980 975 45 37 281 298 204 192 185 193 201 137 132 127 ZXG 14 12 5 1042 1037 44 37 301 309 216 210 200 203 207 145 142 140 Table 3 ZXA7 08 14 Unit Accessory Weights Unit accessory Weights lb Vertical Flow Dry Bulb Economizer Large Footprint 60 Horizontal Flow Dry B...

Страница 15: ...Figure 11 ZXA7 Unit Dimensions INSTALLATION MANUAL ZX SERIES 6 12 5 Ton 60 Hertz R 410A 15 Johnson Controls Ducted Systems ...

Страница 16: ...Figure 12 ZX08 Unit Dimensions INSTALLATION MANUAL ZX SERIES 6 12 5 Ton 60 Hertz R 410A 16 Johnson Controls Ducted Systems ...

Страница 17: ...Figure 13 ZX09 12 Unit Dimensions INSTALLATION MANUAL ZX SERIES 6 12 5 Ton 60 Hertz R 410A 17 Johnson Controls Ducted Systems ...

Страница 18: ...Figure 14 ZX14 Unit Dimensions INSTALLATION MANUAL ZX SERIES 6 12 5 Ton 60 Hertz R 410A 18 Johnson Controls Ducted Systems ...

Страница 19: ... within 10 Feet of the rear of the unit 4 Units may be installed on combustible floors made from wood or class A B or C roof covering materials Figure 15 1RC0456 1RC0458 Roof Curb Dimensions Unit Models used with 1RC0456 1RC0458 Roof Curb ZXA7 Note If utilities are required thru the base of the unit or thru the roof curb the following field installed accessories can be purchased thru your dealer o...

Страница 20: ...or the CFM and static pressure requirements of the job They should NOT be sized to match the dimensions of the duct connections on the unit Refer to Figure 12 thru Figure 14 for bottom and side air duct openings Duct Covers Units are shipped with the side duct openings covered and a covering over the bottom of the unit For bottom duct application Models ZX08 require a filler plate to be removed fr...

Страница 21: ... Bottom Return Opening For Side Duct Conversion Figure 19 Bottom Supply Opening For Side Duct Conversion Condensate Drain A side condensate drain is provided to facilitate condensate piping A condensate drain connection is available through the base pan for piping inside the roof curb Trap the connection per Figure 20 The trap and drain lines should be protected from freezing Plumbing must conform...

Страница 22: ... may be used with no modification to the filter racks Filters must always be installed ahead of evaporator coil and must be kept clean or replaced with same size and type Dirty filters reduce the capacity of the unit and result in frosted coils or safety shutdown Refer to physical data tables for the number and size of filters needed for the unit The unit should not be operated without filters pro...

Страница 23: ... all Check for the high leg conductor by checking voltage of each phase to ground Example A or L1 phase to ground voltage reading is 120V B or L2 phase to ground voltage reading is 195 to 208V C or L3 phase to ground voltage reading is 120V Therefore B or L2 phase is the high Leg The high should always be wired to the center or B or L2 tap Note Check all three phase motors and compressors for prop...

Страница 24: ...l Field Power and Control Wiring Typical Power Wiring Figure 21 Everyday Thermostat Control ETC typical power wiring INSTALLATION MANUAL ZX SERIES 6 12 5 Ton 60 Hertz R 410A 24 Johnson Controls Ducted Systems ...

Страница 25: ...Figure 22 Typical Smart Equipment Control Wiring INSTALLATION MANUAL ZX SERIES 6 12 5 Ton 60 Hertz R 410A 25 Johnson Controls Ducted Systems ...

Страница 26: ... 2 1 8 6 11625 16 1 38 5 60 60 60 55 165 61 3 70 70 56 168 None 17 9 20 25 18 81 18 4 20 25 19 82 10646 6 1 7 2 17 9 20 25 14 81 18 4 20 25 14 82 11146 11 5 1 13 8 23 2 25 25 21 81 23 8 25 25 22 82 460 3 60 8 5 66 1 13 2 5 2 6 0 5 8 6 11446 14 1 16 8 26 9 30 30 25 81 27 6 30 30 25 82 A7 6 575 3 60 6 3 55 3 10 4 4 2 0 4 8 6 None 16 20 20 17 67 16 4 20 20 17 68 With VFD None 37 7 40 50 38 200 38 8 4...

Страница 27: ... 8 60 60 52 127 58 1 60 60 53 123 460 3 60 6 1 41 10 6 1 41 10 1 3 3 6 0 5 8 6 14246 41 7 2 50 2 69 9 70 70 64 127 71 2 80 80 65 123 None 15 9 20 20 17 95 16 7 20 20 18 92 11758 17 1 16 4 25 8 30 30 24 95 26 8 30 30 25 92 08 7 5 575 3 60 4 2 33 7 4 2 33 7 1 1 2 5 0 4 8 6 13458 34 1 32 7 46 2 50 50 42 95 47 2 50 50 43 92 None 48 5 50 60 52 280 50 7 60 60 54 290 11725 12 1 33 3 55 8 60 60 52 280 58 ...

Страница 28: ...22 104 11758 17 1 16 4 25 8 30 30 24 107 26 8 30 30 25 104 12 10 575 3 60 5 7 38 9 9 5 8 38 9 9 1 1 2 5 0 4 8 6 13458 34 1 32 7 46 2 50 50 42 107 47 2 50 50 43 104 None 63 1 70 80 67 375 65 3 70 80 69 385 11725 12 1 33 3 63 1 70 80 67 375 65 3 70 80 69 385 12525 18 6 1 51 6 81 90 90 75 375 83 8 90 90 77 385 13225 24 1 66 6 99 8 100 100 92 375 102 5 110 110 94 385 208 3 60 19 6 136 31 19 6 136 31 5...

Страница 29: ... 3 59 4 60 60 55 213 60 8 70 70 56 215 None 40 1 45 50 41 221 41 1 45 50 42 223 10625 6 5 1 15 6 40 1 45 50 41 221 41 1 45 50 42 223 11125 10 5 1 25 3 48 8 50 50 45 221 50 50 50 46 223 230 3 60 17 6 136 27 4 4 9 4 1 8 6 11625 16 1 38 5 65 3 70 70 60 221 66 5 70 70 61 223 None 20 25 25 21 109 20 5 25 25 21 110 10646 6 1 7 2 20 20 25 16 109 20 5 25 25 17 110 11146 11 5 1 13 8 25 8 30 30 24 109 26 4 ...

Страница 30: ... 164 59 4 60 60 55 160 460 3 60 6 3 55 10 6 3 55 10 1 3 4 7 0 5 8 6 14246 41 7 2 50 2 71 3 80 80 66 164 72 6 80 80 67 160 None 21 7 25 25 23 133 22 5 25 25 24 130 11758 17 1 16 4 28 30 30 26 133 29 30 30 27 130 09 8 5 575 3 60 6 41 9 6 41 9 1 1 4 3 0 4 8 6 13458 34 1 32 7 48 4 50 50 45 133 49 4 50 50 45 130 None 58 60 70 62 346 60 2 70 70 65 356 11725 12 1 33 3 63 9 70 70 62 346 66 6 70 70 65 356 ...

Страница 31: ...0 74 402 12525 24 8 1 59 7 96 8 100 100 89 397 99 3 100 100 91 402 13225 32 1 77 118 4 125 125 109 397 120 9 125 125 111 402 230 3 60 19 6 136 31 19 6 136 31 5 2 13 4 1 8 6 14225 42 4 2 102 149 6 150 150 138 397 152 1 175 175 140 402 None 30 3 35 35 32 196 31 3 35 35 34 199 11746 16 5 1 19 8 35 8 40 40 33 196 37 1 40 40 34 199 12846 27 8 1 33 4 52 8 60 60 49 196 54 1 60 60 50 199 13346 33 1 39 7 6...

Страница 32: ...1625 12 1 33 3 54 60 60 50 209 55 4 60 60 51 211 None 35 8 40 50 36 217 36 8 40 50 37 219 10625 6 5 1 15 6 35 8 40 50 36 217 36 8 40 50 37 219 11125 10 5 1 25 3 43 4 45 50 40 217 44 6 45 50 41 219 230 3 60 17 6 136 27 4 4 9 4 1 11625 16 1 38 5 59 9 60 60 55 217 61 1 70 70 56 219 None 17 8 20 25 18 106 18 3 20 25 19 108 10646 6 1 7 2 17 8 20 25 14 106 18 3 20 25 14 108 11146 11 5 1 13 8 23 1 25 25 ...

Страница 33: ...60 60 51 162 56 8 60 60 52 158 460 3 60 6 3 55 10 6 3 55 10 1 3 4 7 0 5 14246 41 7 2 50 2 68 6 70 70 63 162 69 9 70 70 64 158 None 20 25 25 21 131 20 8 25 25 22 129 11758 17 1 16 4 25 9 30 30 24 131 26 9 30 30 25 129 09 8 5 575 3 60 6 41 9 6 41 9 1 1 4 3 0 4 13458 34 1 32 7 46 3 50 50 43 131 47 3 50 50 43 129 None 53 7 60 60 57 342 55 9 60 70 60 352 11725 12 1 33 3 58 5 60 60 57 342 61 3 70 70 60 ...

Страница 34: ... 4 70 80 69 398 12525 24 8 1 59 7 91 4 100 100 84 393 93 9 100 100 86 398 13225 32 1 77 113 125 125 104 393 115 5 125 125 106 398 230 3 60 19 6 136 31 19 6 136 31 5 2 13 4 1 14225 42 4 2 102 144 3 150 150 133 393 146 8 150 150 135 398 None 28 1 30 35 30 194 29 1 30 35 31 196 11746 16 5 1 19 8 33 1 35 35 30 194 34 4 35 35 32 196 12846 27 8 1 33 4 50 1 60 60 46 194 51 4 60 60 47 196 13346 33 1 39 7 ...

Страница 35: ...1 33 3 52 8 60 60 49 198 54 1 60 60 50 200 None 34 6 35 50 35 205 35 6 40 50 36 207 10625 6 5 1 15 6 34 6 35 50 35 205 35 6 40 50 36 207 11125 10 5 1 25 3 41 9 45 50 39 205 43 1 45 50 40 207 230 3 60 17 6 136 27 4 4 8 2 1 11625 16 1 38 5 58 4 60 60 54 205 59 6 60 60 55 207 None 17 2 20 25 17 101 17 7 20 25 18 102 10646 6 1 7 2 17 2 20 25 13 101 17 7 20 25 14 102 11146 11 5 1 13 8 22 4 25 25 21 101...

Страница 36: ...54 1 60 60 50 153 55 4 60 60 51 149 460 3 60 6 3 55 10 6 3 55 10 1 3 3 6 0 5 14246 41 7 2 50 2 67 3 70 70 62 153 68 5 70 70 63 149 None 18 2 20 20 19 109 19 20 20 20 106 11758 17 1 16 4 23 6 25 25 22 109 24 6 25 25 23 106 09 8 5 575 3 60 6 41 9 6 41 9 1 1 2 5 0 4 13458 34 1 32 7 44 45 45 40 109 45 45 45 41 106 None 50 1 60 60 53 312 52 3 60 60 56 322 11725 12 1 33 3 54 60 60 53 312 56 8 60 60 56 3...

Страница 37: ...62 4 70 80 64 376 12525 24 8 1 59 7 86 4 90 90 79 372 88 9 90 90 82 376 13225 32 1 77 108 110 110 99 372 110 5 125 125 102 376 230 3 60 19 6 136 31 19 6 136 31 5 2 9 4 1 14225 42 4 2 102 139 3 150 150 128 372 141 8 150 150 130 376 None 26 1 30 30 28 184 27 1 30 30 29 186 11746 16 5 1 19 8 30 6 35 35 28 184 31 9 35 35 29 186 12846 27 8 1 33 4 47 6 50 50 44 184 48 9 50 50 45 186 13346 33 1 39 7 55 5...

Страница 38: ... 3 58 1 60 60 53 202 59 5 60 60 55 205 None 38 9 40 50 40 209 39 9 40 50 41 212 10625 6 5 1 15 6 38 9 40 50 40 209 39 9 40 50 41 212 11125 10 5 1 25 3 47 3 50 50 43 209 48 5 50 50 45 212 230 3 60 17 6 136 27 4 4 8 2 1 8 6 11625 16 1 38 5 63 8 70 70 59 209 65 70 70 60 212 None 19 4 20 25 20 103 19 9 20 25 20 104 10646 6 1 7 2 19 4 20 25 15 103 19 9 20 25 16 104 11146 11 5 1 13 8 25 1 30 30 23 103 2...

Страница 39: ...0 52 155 58 1 60 60 53 151 460 3 60 6 3 55 10 6 3 55 10 1 3 3 6 0 5 8 6 14246 41 7 2 50 2 69 9 70 70 64 155 71 2 80 80 65 151 None 19 9 20 25 21 111 20 7 25 25 22 108 11758 17 1 16 4 25 8 30 30 24 111 26 8 30 30 25 108 09 8 5 575 3 60 6 41 9 6 41 9 1 1 2 5 0 4 8 6 13458 34 1 32 7 46 2 50 50 42 111 47 2 50 50 43 108 None 54 4 60 70 58 316 56 6 60 70 60 326 11725 12 1 33 3 59 4 60 70 58 316 62 1 70 ...

Страница 40: ...80 69 381 12525 24 8 1 59 7 91 8 100 100 84 376 94 3 100 100 87 381 13225 32 1 77 113 4 125 125 104 376 115 9 125 125 107 381 230 3 60 19 6 136 31 19 6 136 31 5 2 9 4 1 8 6 14225 42 4 2 102 144 6 150 150 133 376 147 1 150 150 135 381 None 28 3 30 35 30 186 29 3 30 35 31 188 11746 16 5 1 19 8 33 3 35 35 31 186 34 6 35 35 32 188 12846 27 8 1 33 4 50 3 60 60 46 186 51 6 60 60 47 188 13346 33 1 39 7 5...

Страница 41: ... 1 1 11625 12 1 33 3 50 4 60 60 46 196 51 8 60 60 48 199 None 33 6 35 50 34 198 34 6 35 50 35 200 10625 6 5 1 15 6 33 6 35 50 34 198 34 6 35 50 35 200 11125 10 5 1 25 3 40 6 45 50 37 198 41 9 45 50 39 200 230 3 60 17 6 136 27 4 4 7 2 1 11625 16 1 38 5 57 1 60 60 53 198 58 4 60 60 54 200 None 16 7 20 25 17 97 17 2 20 25 17 98 10646 6 1 7 2 16 7 20 25 12 97 17 2 20 25 13 98 11146 11 5 1 13 8 21 8 25...

Страница 42: ...39 7 54 1 60 60 50 153 55 4 60 60 51 149 460 3 60 6 3 55 10 6 3 55 10 1 3 3 6 0 5 14246 41 7 2 50 2 67 3 70 70 62 153 68 5 70 70 63 149 None 18 2 20 20 19 109 19 20 20 20 106 11758 17 1 16 4 23 6 25 25 22 109 24 6 25 25 23 106 09 8 5 575 3 60 6 41 9 6 41 9 1 1 2 5 0 4 13458 34 1 32 7 44 45 45 40 109 45 45 45 41 106 None 47 2 50 60 50 299 49 4 50 60 52 309 11725 12 1 33 3 50 4 60 60 50 299 53 1 60 ...

Страница 43: ... 60 9 70 70 63 375 12525 24 8 1 59 7 84 9 90 90 78 370 87 4 90 90 80 375 13225 32 1 77 106 5 110 110 98 370 109 110 110 100 375 230 3 60 19 6 136 31 19 6 136 31 5 2 8 2 1 14225 42 4 2 102 137 8 150 150 127 370 140 3 150 150 129 375 None 25 5 30 30 27 178 26 5 30 30 28 180 11746 16 5 1 19 8 29 9 30 30 27 178 31 1 35 35 29 180 12846 27 8 1 33 4 46 9 50 50 43 178 48 1 50 50 44 180 13346 33 1 39 7 54 ...

Страница 44: ...Limit Setting ºF 150 140 140 AHRI HEATING PERFORMANCE Gas piping connection in 1 2 1 2 1 2 Length 74 1 74 1 Width 48 9 48 9 DIMENSIONS inches Height 40 6 40 6 OPERATING WT lbs 668 614 Type Scroll Scroll Quantity 1 1 COMPRESSORS Unit Capacity Steps 67 100 67 100 Face area Sq Ft 21 1 21 1 Rows 1 1 Fins per inch 23 23 Tube diameter in MM 79 20 79 20 CONDENSER COIL DATA Circuitry Type 2 pass Microchan...

Страница 45: ...1VL34 1VL44 1VP50 Blower Sheave AK51 AK51 AK51 AK51 AK51 AK51 Belt A39 A40 A41 A39 A40 A41 Motor Max Bhp 3 Phase 2 4 2 9 3 7 2 4 2 9 3 7 RPM 1725 1725 1725 1725 1725 1725 EVAP FAN DATA BELT DRIVE Frame size 56Y 56Y 56HZ 56Y 56Y 56HZ FILTERS Quantity Size 1 4 16 x 16 x 2 1 4 16 x 16 x 2 1 1 2 in Throwaway Standard MERV 4 Minimum Efficiency Reporting Value INSTALLATION MANUAL ZX SERIES 6 12 5 Ton 60...

Страница 46: ...imit Setting ºF 140 150 140 AHRI HEATING PERFORMANCE Gas piping connection in 3 4 3 4 3 4 Length 87 1 87 1 Width 61 7 61 7 DIMENSIONS inches Height 40 6 40 6 OPERATING WT lbs 893 791 Type Scroll Scroll Quantity 2 2 COMPRESSORS Unit Capacity Steps 50 100 50 100 Face area Sq Ft 21 1 21 1 Rows 1 1 Fins per inch 23 23 Tube diameter in MM 1 25 1 25 CONDENSER COIL DATA Circuitry Type 2 pass Microchannel...

Страница 47: ...0 1VL34 1VL44 1VP50 Blower Sheave AK74 AK74 AK74 AK74 AK74 AK74 Belt A47 A48 A48 A47 A48 A48 Motor Max Bhp 3 Phase 2 4 2 9 3 7 2 4 2 9 3 7 RPM 1725 1725 1725 1725 1725 1725 EVAP FAN DATA BELT DRIVE Frame size 56Y 56Y 56HZ 56Y 56Y 56HZ FILTERS Quantity Size 1 4 16 x 20 x 2 1 4 16 x 20 x 2 1 1 2 in Throwaway Standard MERV 4 Minimum Efficiency Reporting Value INSTALLATION MANUAL ZX SERIES 6 12 5 Ton ...

Страница 48: ...imit Setting ºF 140 150 140 AHRI HEATING PERFORMANCE Gas piping connection in 3 4 3 4 3 4 Length 87 2 87 2 Width 61 7 61 7 DIMENSIONS inches Height 48 6 48 6 OPERATING WT lbs 954 852 Type Scroll Scroll Quantity 2 2 COMPRESSORS Unit Capacity Steps 50 100 50 100 Face area Sq Ft 25 5 25 5 Rows 1 1 Fins per inch 23 23 Tube diameter in MM 1 25 1 25 CONDENSER COIL DATA Circuitry Type 2 pass Microchannel...

Страница 49: ...0 1VL34 1VL44 1VP50 Blower Sheave AK74 AK74 AK74 AK74 AK74 AK74 Belt A47 A48 A50 A47 A48 A50 Motor Max Bhp 3 Phase 2 4 2 4 3 7 2 4 2 4 3 7 RPM 1725 1725 1725 1725 1725 1725 EVAP FAN DATA BELT DRIVE Frame size 56Y 56Y 56HZ 56Y 56Y 56HZ FILTERS Quantity Size 1 4 20 x 20 x 2 1 4 20 x 20 x 2 1 1 2 in Throwaway Standard MERV 4 Minimum Efficiency Reporting Value INSTALLATION MANUAL ZX SERIES 6 12 5 Ton ...

Страница 50: ... Limit Setting ºF 150 140 160 AHRI HEATING PERFORMANCE Gas piping connection in 3 4 3 4 3 4 Length 87 2 87 2 Width 61 7 61 7 DIMENSIONS inches Height 48 6 48 6 OPERATING WT lbs 985 879 Type Scroll Scroll Quantity 2 2 COMPRESSORS Unit Capacity Steps 50 100 50 100 Face area Sq Ft 25 5 25 5 Rows 1 1 Fins per inch 23 23 Tube diameter in MM 1 25 1 25 CONDENSER COIL DATA Circuitry Type 2 pass Microchann...

Страница 51: ...44 1VP50 1VP56 Blower Sheave AK79 AK79 BK85 AK79 AK79 BK85 Belt A50 A50 BX52 A50 A50 BX52 Motor Max Bhp 3 Phase 2 4 3 7 5 25 2 4 3 7 5 25 RPM 1725 1725 1725 1725 1725 1725 EVAP FAN DATA BELT DRIVE Frame size 56Y 56HZ 145TY 56Y 56HZ 145TY FILTERS Quantity Size 1 4 20 x 20 x 2 1 4 20 x 20 x 2 1 1 2 in Throwaway Standard MERV 4 Minimum Efficiency Reporting Value INSTALLATION MANUAL ZX SERIES 6 12 5 T...

Страница 52: ... Limit Setting ºF 150 140 160 AHRI HEATING PERFORMANCE Gas piping connection in 3 4 3 4 3 4 Length 87 2 87 2 Width 61 7 61 7 DIMENSIONS inches Height 55 26 55 26 OPERATING WT lbs 1047 941 Type Scroll Scroll Quantity 2 2 COMPRESSORS Unit Capacity Steps 50 100 50 100 Face area Sq Ft 24 9 24 9 Rows 1 1 Fins per inch 21 21 Tube diameter in MM 1 26 32 1 26 32 CONDENSER COIL DATA Circuitry Type 2 pass M...

Страница 53: ...L44 1VP50 1VP56 Blower Sheave AK79 AK79 BK85 AK79 AK79 BK85 Belt A50 A52 BX54 A50 A52 BX54 Motor Max Bhp 3 Phase 2 9 3 7 5 25 2 9 3 7 5 25 RPM 1750 1750 1750 1750 1750 1750 EVAP FAN DATA BELT DRIVE Frame size 56Z 184TZ 184TZ 56Z 184TZ 184TZ FILTERS Quantity Size 1 4 20 x 20 x 2 1 4 20 x 20 x 2 1 1 2 in Throwaway Standard MERV 4 Minimum Efficiency Reporting Value INSTALLATION MANUAL ZX SERIES 6 12 ...

Страница 54: ...Units require either a 1 2 or 3 4 inch pipe connection at the entrance fitting Line should not be sized smaller than the entrance fitting size Table 18 Gas Heat Supply Air Supply Air CFM Heating Model Size Gas Heat Description Opt Min Max Low D 1790 3050 Med E 1800 3020 ZXA7 6 High F 1790 2980 Low D 2260 3700 Med E 2260 3700 ZX08 7 5 High F 2260 3790 Low D 2570 4210 Med E 2560 4300 ZX09 8 5 High F...

Страница 55: ...its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing at pressures in excess of 1 2 PSIG Pressures greater than 1 2 PSIG will cause gas valve damage resulting in a hazardous condition If it is subjected to a pressure greater than 1 2 PSIG the gas valve must be replaced The furnace must be isolated from the gas supply piping system by closi...

Страница 56: ...ation There are two field installed Power Exhaust accessories 1 Down Flow application 2 Horizontal Flow application that requires the purchase of a barometric relief hood Rain Hood All of the hood components including the mist eliminators the gasketing and the hardware for assembling are packaged and located between the condenser coil section and the main unit cabinet if the unit has factory insta...

Страница 57: ...ltage reading is 120V Therefore B or L2 phase is the high Leg The high should always be wired to the center or B or L2 tap Note Check all three phase motors and compressors for proper rotation after making a change If it is necessary to change 3 phase motor rotation swap A or L1 and C or L3 only Blower Rotation Check for proper supply air blower rotation If the blower is rotating backwards the lin...

Страница 58: ...ed on standard air at sea level As the altitude or temperature increases the density of air decreases In order to use the indoor blower tables for high altitude applications certain corrections are necessary A centrifugal fan is a constant volume device This means that if the rpm remains constant the CFM delivered is the same regardless of the density of the air However since the air at high altit...

Страница 59: ...en so 70 F is assumed The 1 4 static pressure given is at an elevation of 5 000 ft The first step is to convert this static pressure to equivalent sea level conditions Sea level static pressure 1 4 832 1 68 Enter the Supply Air Blower Performance Table at 3 000 CFM and static pressure of 1 68 The rpm listed will be the same rpm needed at 5 000 ft Suppose that the corresponding BHP listed in the ta...

Страница 60: ...ce table below the following data point was located 1078 RPM 2 66 BHP 4 Using the RPM selection table below Model ZX and Size 08 Tons 7 5 is found 5 2 59 BHP exceeds the maximum continuous BHP rating of the 1 5 HP motor The 3 HP motor is required 6 1078 RPM is within the range of the 3 HP drives 7 Using the 3 HP motor and drive 1 2 turns open will achieve 1078 RPM INSTALLATION MANUAL ZX SERIES 6 1...

Страница 61: ...Motor rated at 2 4 hp Static Option with Motor rated at 2 9 hp Static Option with Motor rated at 3 7 hp Exceeds recommended blower speed Table 22 Example RPM Selection Model Size Tons Airflow Option Phase Max BHP Blower Sheave Motor Sheave 6 Turns Open 5 Turns Open 4 Turns Open 3 Turns Open 2 Turns Open 1 Turns Open Fully Closed Std 3 2 4 AK74 1VL34 N A 475 525 575 625 675 725 Med 3 2 9 AK74 1VL44...

Страница 62: ... 1301 2 28 1364 2 40 1425 2 53 1484 2 67 1543 2 81 1600 2 96 3000 1273 2 34 1337 2 44 1399 2 56 1460 2 69 1520 2 83 1578 2 97 1635 3 12 Standard Static Option with Motor rated at 2 4 hp Static Option with Motor rated at 2 9 hp Static Option with Motor rated at 3 7 hp Exceeds recommended blower speed Table 25 ZX08 7 5 Ton Side Duct Available External Static 0 2 0 4 0 6 0 8 1 0 1 2 1 4 1 6 1 8 2 0 C...

Страница 63: ...ated at 3 7 hp Exceeds recommended Blower speed Table 27 ZX12 10 Ton Side Duct Available External Static 0 2 0 4 0 6 0 8 1 0 1 2 1 4 1 6 1 8 2 0 CFM RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 3000 n a n a 689 0 94 740 1 19 790 1 44 841 1 70 891 1 94 941 2 19 990 2 43 1038 2 66 1085 2 89 3200 654 0 84 702 1 09 752 1 35 803 1 60 854 1 85 904 2 10 954 2 34 1003 2 ...

Страница 64: ...2 817 2 55 869 2 80 916 3 06 960 3 33 1004 3 59 1048 3 85 1093 4 08 1143 4 30 4800 779 2 60 836 2 83 888 3 08 935 3 34 979 3 61 1023 3 88 1067 4 13 1112 4 37 1162 4 58 5000 799 2 91 856 3 14 907 3 39 954 3 65 999 3 91 1042 4 18 1086 4 43 1132 4 67 5200 819 3 23 876 3 46 927 3 71 974 3 97 1019 4 23 1062 4 50 1106 4 75 1152 4 99 5400 839 3 57 896 3 80 953 4 04 995 4 31 1039 4 57 1083 4 84 1127 5 09 ...

Страница 65: ...1 2 18 1338 2 33 1402 2 49 1463 2 64 1523 2 79 1581 2 93 1638 3 07 3000 1308 2 37 1374 2 52 1438 2 67 1500 2 82 1560 2 97 1618 3 12 Standard Static Option with Motor rated at 2 4 hp Static Option with Motor rated at 2 9 hp Static Option with Motor rated at 3 7 hp Exceeds recommended blower speed Table 30 ZX08 7 5 Ton Bottom Duct Available External Static 0 2 0 4 0 6 0 8 1 0 1 2 1 4 1 6 1 8 2 0 CFM...

Страница 66: ...ted at 3 7 hp Exceeds recommended blower speed Table 32 ZX12 10 Ton Bottom Duct Available External Static 0 2 0 4 0 6 0 8 1 0 1 2 1 4 1 6 1 8 2 0 CFM RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 3000 653 0 79 706 1 02 758 1 25 808 1 49 858 1 72 907 1 95 955 2 18 1003 2 40 1049 2 62 1095 2 82 3200 667 0 94 720 1 17 771 1 40 822 1 64 872 1 88 921 2 11 969 2 34 1016...

Страница 67: ...10 1019 3 32 1069 3 55 1121 3 77 1174 3 98 4600 799 2 47 846 2 69 893 2 92 941 3 14 990 3 37 1040 3 59 1091 3 81 1143 4 04 4800 822 2 75 869 2 98 916 3 20 965 3 43 1014 3 65 1064 3 88 1114 4 10 1166 4 32 5000 846 3 06 893 3 28 941 3 51 989 3 73 1038 3 96 1088 4 18 1139 4 41 5200 872 3 39 919 3 61 966 3 83 1015 4 06 1064 4 28 1114 4 51 1164 4 73 5400 899 3 73 946 3 95 993 4 18 1042 4 40 1091 4 63 1...

Страница 68: ...3 2 4 1725 0 80 1 15 56Y 1 9 2 9 5 8 1VL34 7 0 1 AK74 A47 Med 3 2 4 1725 0 80 1 15 56Y 2 8 3 8 5 8 1VL44 7 0 1 AK74 A48 ZX 09 8 5 H Static 3 3 7 1725 0 84 1 15 56HZ 3 4 4 4 7 8 1VP50 7 0 1 AK74 A50 Std 3 2 4 1725 0 80 1 15 56Y 2 8 3 8 5 8 1VL44 7 5 1 AK79 A50 Med 3 3 7 1725 0 84 1 15 56HZ 3 4 4 4 7 8 1VP50 7 5 1 AK79 A50 ZX 12 10 H Static 3 5 25 1725 0 84 1 15 145TY 4 3 5 3 7 8 1VP56 7 9 1 BK85 BX...

Страница 69: ...2 4 2 1 2 3 3 2 1 2 3 9 2 1 2 5 0 3 2 3 3 3 2 3 3 8 3 4 9 3 1 2 2 2 3 1 2 3 1 3 1 2 3 7 3 1 2 4 8 4 2 1 4 3 0 4 3 6 4 4 7 4 1 2 2 0 4 1 2 2 9 4 1 2 3 5 4 1 2 4 6 5 1 9 5 2 8 5 3 4 5 4 5 5 1 2 5 1 2 5 1 2 5 1 2 4 4 6 6 6 6 4 3 CAUTION Belt drive blower systems MUST be adjusted to the specific static and CFM requirements for the application The Belt drive blowers are NOT set at the factory for any s...

Страница 70: ...of the return air duct is less than 0 25 IWG the unit will deliver less CFM during full economizer operation Table 38 Additional Static Resistance ZXA7 Electric Heat kW 2 Model Size Tons CFM 1 Cooling Only 1 2 3 Economizer 23 4 in Filter 2 6 6 5 10 5 11 14 16 16 16 5 17 24 8 25 5 27 8 32 33 34 41 7 42 4 1800 0 23 0 11 0 03 0 03 0 05 2000 0 28 0 13 0 04 0 04 0 06 2200 0 32 0 15 0 06 0 06 0 07 2400 ...

Страница 71: ...ion 2nd Stage Heat Command Y1 Thermostat Connection 1st Stage Cool Command G Thermostat Connection Indoor Fan Command Y2 Thermostat Connection 2nd Stage Cool Command X Thermostat Connection Alarm Indication 24VAC Rectified R Thermostat Connection 24VAC Connection 24V Thermostat Connection No Connection A C Thermostat Connection 24VAC Common ConnectionLimit B P4 For Internal Use Only C J10 No Conne...

Страница 72: ...its only H2 H2 Output Stage 2 Gas Electric Heat ContactorFor F H1 H1 Output Stage 1 Gas Electric Heat Contactor VFD G C VFD Output For use with Intellispeed OptionH1 FS1 Evaporator Freeze Stat For low evaporator temperature Set for 26 F H FS2 Evaporator Freeze Stat For low evaporator temperature Set for 26 F only used for dual compressor operation I PB1 Push Button Reset Clears alarms and the stor...

Страница 73: ...ply Fan Speed Control Type Fan Output Single Stage Cool Y1 7 3 7 4VDC 67 10VDC 100 1 Two Stage Cool Y1 Y2 7 3 7 4VDC 67 10 VDC 100 Single Stage Heat W1 10VDC 100 Two Stage Heat W1 W2 10VDC 100 Fan only 6 VDC 50 1 10VDC signal is provided with FAN2 output only when Y2 is energized VFD Operation The VFD output is a 2 10VDC signal with a minimum off time between fan cycles of 10 seconds and a minimum...

Страница 74: ...ow heartbeat 24 Factory test mode Rapid flash Rapid flash Push Button Hold down for 0 to 2 seconds 5 most recent error codes in the history will flash on the LEDs 2 to 5 seconds clear anti short cycle timers and reset any active lockouts 5 seconds clear all fault history INSTALLATION MANUAL ZX SERIES 6 12 5 Ton 60 Hertz R 410A 74 Johnson Controls Ducted Systems ...

Страница 75: ...er is set for 1 or more G Continuous indoor blower request 24 VAC input switched from R OCC Occupancy request 24 VAC input switched from R Must have the OccMode parameter set for External to be effective X Hard lockout indicator 24 volt output to a light thermostat LED R 24 VAC hot for thermostat switching and power If field added external accessories for unit shutdown are used 24 VAC hot return f...

Страница 76: ...UCB temperature sensor connections Location Label Description Function and comments SAT Supply Air Temperature sensor input from 10KΩ 77 F Type III negative temperature coefficient thermistor Input required for operation 3 625 VDC reading SAT to SAT with open circuit Used in heat cool staging cutouts free cooling operation demand ventilation operation comfort ventilation operation economizer loadi...

Страница 77: ...flash drive F J15 Factory wired SA Bus connector Table 48 Smart Equipment UCB 24 V terminal Location Label Description Function and comments G 24 V FOR OUTPUTS 24 VAC hot for H1 H2 CN FAN AUX HGR FAN C1 and C2 output relay contact switching Output relay circuitry is isolated from other UCB components and the 24 VAC hot source may be from a second transformer in the unit Table 49 Smart Equipment UC...

Страница 78: ...rcuit trace to the R terminal J FAN OVR left pin 24 VAC hot return from indoor blower FAN Overload relay contact motor protector switch Input is only considered if FAN output is needed input must be present to allow FAN output and unit operation One FAN OVR trip lasting longer than 5 minutes or three FAN OVR trips in a two hour period cause a Fan Overload Lockout and unit operation is then prevent...

Страница 79: ...N P FC BUS Green FC bus communication transmission indicator Lit flickering indicates outgoing UCB FC bus communication is currently active off indicates the UCB is awaiting incoming FC bus communication R ISO PWR Green communication board Isolated Power indicator Lit indicates the UCB is supplying power to the communication sub board Table 56 Cable for FC Buses and SA Buses in Order of Preference...

Страница 80: ...ngs the blower is energized whenever a cooling or heating operation is requested The blower is energized after any specified delay associated with the operation When energized the indoor blower has a minimum run time of 30 seconds Additionally the indoor blower has a minimum off delay of 10 seconds No Outdoor Air Options When the thermostat calls for cooling the low voltage control circuit from R ...

Страница 81: ...minimum run times for compressors High Pressure Limit Switch During cooling operation if a high pressure limit switch opens the UCB will de energize the compressor initiate the ASCD Anti short cycle delay and stop the condenser fan If the call for cooling is still present at the conclusion of the ASCD the UCB will re energize the compressor Should a high pressure switch open three times within two...

Страница 82: ...owing inputs for each cooling system 1 For the ETC a suction line freezestat will protect against low evaporator temperatures due to a low airflow or a low return air temperature opens at 26 5 F and resets at 38 5 F For Smart Equipment an evaporator low limit sensor EC1 Located on the Suction Line at the Evaporator Coil will protect against low evaporator temperatures due to a low airflow or a low...

Страница 83: ...mes within one hour the UCB will lock on the indoor blower motor and will initiate a flash code on the ETC or send an error message to the LCD Display on Smart Equipment Safety Controls The UCB monitors the temperature limit switch of electric heat units The control circuit includes the following safety controls Temperature Limit Switch TLS This control is located inside the heater compartment and...

Страница 84: ...ure sensitive switch can sense the temperature of the heat exchanger tubes On single or two stage models the limit is mounted just above the inlet of the heat exchanger tubes on the right side If a primary limit LS fault occurs the primary limit opens due to excessive heat exchanger temperature then the ICB will flash the appropriate code see Table 57 and monitor the primary limit The UCB will ene...

Страница 85: ...he tip of the sensor On a call for heat the ICB checks for the flame sense circuit to be open If open then the ICB initiates the purging and ignition sequence Once the pilot flame is present the ICB monitors the flame sense circuit for pilot flame stability If the pilot flame is unstable or lost completely then the ICB will immediately close both the pilot and main gas valves The ICB will retry th...

Страница 86: ...energizes the gas valve and provides a 24 V input to the MV terminal on the UCB 3 The FAN ON HEAT DELAY timer starts as soon as 24 V is present on MV terminal When the timer expires the FAN output for the indoor fan operation energizes If 24 V is not received on the MV terminal within 6 minutes an alarm appears and the fan output energizes immediately and remains On until the alarm clears 4 When t...

Страница 87: ...ximum number of ignition trials The ICB has a maximum number of 3 ignition trials If the control has attempted the maximum number of ignition trials within the same call for heat without flame the control will lockout flashing 4 on the LED If the control has attempted less than maximum ignition trials it begins an inter purge period before attempting another ignition trial If the call for heat is ...

Страница 88: ...has failed and the control shall enter a hard lockout and flash a 9 on the LED During the hard lockout the control will continue to run the inducer as long as the limit switch is open If the limit switch recloses in this hard lockout condition the inducer will run a post purge and then shutoff The control shall remain locked out until power is removed and shall not reset automatically Roll out swi...

Страница 89: ...e unit supply air CFM 7 Measure evaporator fan motor s amp draw 8 Set the room thermostat fan switch to off 9 Turn unit electrical power off Operating instructions 1 Turn unit electrical power on Note Prior to each cooling season the crankcase heaters where equipment must be energized at least 10 hours before the system is put into operation 2 Set the room thermostat setting to lower than the room...

Страница 90: ...s in the unit piping as well as the supply piping WARNING Never test for gas leaks with an open flame use a commercially available soap solution made specifically for the detection of leaks to check all connections A fire or explosion may result causing property damage personal injury or loss of life FIRE OR EXPLOSION HAZARD 2 Check for correct manifold gas pressures See Checking Gas Heat Input 3 ...

Страница 91: ...tage for 1 minute Allow this one minute time period to expire and be certain the unit is running on first stage 4 Measure the time needed for one revolution of the hand on the lowest increment dial on the meter A typical gas meter has a 1 2 or a 1 cubic foot test dial 5 Using the number of seconds it takes for one revolution of the dial calculate the cubic feet of gas consumed per hour See example...

Страница 92: ...Turn on power to the unit 5 Set thermostat to call for second stage heat and start furnace 6 If necessary using a screwdriver turn thesecond stage adjustment screw adjacent to the HI marking on the valve clockwise to increase manifold pressure or counterclockwise to decrease manifold pressure 7 After the high manifold pressure has been checked adjust the thermostat to call for first stage heat 8 I...

Страница 93: ...ices CLOSE MAIN MANUAL SHUT OFF VALVE AND SHUT OFF ALL POWER TO THE UNIT 1 Open the union fitting just upstream of the unit gas valve and downstream from the main manual shut off valve in the gas supply line 2 Remove the screws holding each end of the manifold to the manifold supports 3 Disconnect wiring to the gas valve Remove the manifold gas valve assembly Orifices can now be inspected and or r...

Страница 94: ...Figure 32 6 Thru 12 5 Ton 3 4 Two Stage Gas Valve INSTALLATION MANUAL ZX SERIES 6 12 5 Ton 60 Hertz R 410A 94 Johnson Controls Ducted Systems ...

Страница 95: ...ST HEARTBEAT 22 NO ALARMS IN MEMORY 2 PULSES 2 PULSES 23 NORMAL IDLE OFF SLOW HEARTBEAT 24 FACTORY TEST MODE RAPID FLASH RAPID FLASH Table 61 Flash Codes for the Gas Heat Ignition Control Board Flash Code Description Technician Corrective Action Ignition Control Response to Flash Code Method for Reset Heartbeat Normal Operation no status or error information currently needs to be displayed None Al...

Страница 96: ...ning and adjusted to provide proper manifold pressure Verify that the wiring to the gas valve is intact Verify that there is no wind rain or snow entering the heat compartment to interfere with ignition or the burners Verify that there are no conditioned air leaks or heat exchanger breaches to interfere with ignition or the burners Immediately after the third ignition trial the gas valve output re...

Страница 97: ...been lost to the control s limit switch input P1 9 pin for a duration of more than 6 minutes with 24 VAC present at the control s W1 input P2 3 pin Correct the no extremely low indoor airflow condition Verify filters indoor coil and blower wheel are clean Verify that the blower belt is intact properly maintained and adjusted the blower motor fuses are intact contactor and motor are operable and wh...

Страница 98: ...3 84 19 11 2 85 136 67 329 94 19 12 7 400 Cfm Ton 75 62 95 140 65 376 103 18 14 1 Table 63 ZX08 Charging Table System 1 Air Flow Indoor Db Wb Outdoor DB Suction P Suction Temp Liquid P Liquid Temp Delta T Db Compr amps 75 130 67 277 77 24 7 1 85 132 62 318 89 25 8 0 300 Cfm Ton 80 62 95 134 56 358 100 26 8 8 75 130 68 278 77 25 7 1 85 135 65 321 88 24 8 0 300 Cfm Ton 80 67 95 139 62 364 99 23 8 9 ...

Страница 99: ...8 19 8 0 400 Cfm Ton 75 62 95 139 66 361 99 19 8 9 Table 65 ZX09 Charging Table System 1 Air Flow Indoor Db Wb Outdoor DB Suction P Suction Temp Liquid P Liquid Temp Delta T Db Compr amps 75 124 69 289 77 24 8 5 85 127 66 331 88 25 9 5 300 Cfm Ton 80 62 95 131 63 373 100 26 10 5 75 125 68 290 76 24 8 5 85 130 67 334 87 24 9 6 300 Cfm Ton 80 67 95 135 66 378 98 23 10 6 75 125 68 291 76 25 8 5 85 13...

Страница 100: ... 9 5 400 Cfm Ton 75 62 95 134 64 372 98 19 10 6 Table 67 ZX12 Charging Table System 1 Air Flow Indoor Db Wb Outdoor DB Suction P Suction Temp Liquid P Liquid Temp Delta T Db Compr amps 75 132 66 285 83 26 9 7 85 133 62 330 96 26 10 9 300 Cfm Ton 80 62 95 134 58 374 108 26 12 0 75 132 67 285 83 26 9 7 85 136 65 332 95 25 10 9 300 Cfm Ton 80 67 95 141 63 379 107 24 12 1 75 132 67 285 83 26 9 6 85 13...

Страница 101: ... 94 20 11 6 400 Cfm Ton 75 62 95 143 64 376 107 19 12 9 Table 69 ZX14 Charging Table System 1 Air Flow Indoor Db Wb Outdoor DB Suction P Suction Temp Liquid P Liquid Temp Delta T Db Compr amps 75 136 65 280 80 24 11 5 85 136 61 327 90 25 13 0 300 Cfm Ton 80 62 95 137 58 374 100 25 14 5 75 135 64 279 80 25 11 5 85 139 62 328 90 24 13 1 300 Cfm Ton 80 67 95 143 59 378 100 23 14 7 75 135 63 277 81 25...

Страница 102: ...72 95 146 60 382 101 20 14 3 75 127 61 277 78 22 11 1 85 130 58 326 89 22 12 5 300 Cfm Ton 75 62 95 133 56 375 100 21 13 9 75 134 68 283 78 22 11 0 85 137 65 331 89 22 12 3 400 Cfm Ton 80 62 95 141 63 379 100 22 13 6 75 134 68 281 77 22 11 0 85 139 65 330 88 21 12 4 400 Cfm Ton 80 67 95 144 63 380 100 20 13 8 75 134 68 278 76 22 10 9 85 141 65 330 88 20 12 4 400 Cfm Ton 80 72 95 148 63 381 101 19 ...

Страница 103: ...eway Portable Source 1 P N S1 JC MAP1810 OP 3 MAP Gateway Quick Start Guide P N 24 10737 16 4 MAP Gateway Instruction P N 24 10737 8 For more information on the Smart Equipment unit control board navigation refer to the Smart Equipment Quick Start Guide Note For more in depth sequence of operation of the Smart Equipment control refer to the Smart Equipment Controls Sequence of Operation Overview L...

Страница 104: ...Start Up Sheet INSTALLATION MANUAL ZX SERIES 6 12 5 Ton 60 Hertz R 410A 104 Johnson Controls Ducted Systems ...

Страница 105: ...INSTALLATION MANUAL ZX SERIES 6 12 5 Ton 60 Hertz R 410A 105 Johnson Controls Ducted Systems ...

Страница 106: ...INSTALLATION MANUAL ZX SERIES 6 12 5 Ton 60 Hertz R 410A 106 Johnson Controls Ducted Systems ...

Страница 107: ...INSTALLATION MANUAL ZX SERIES 6 12 5 Ton 60 Hertz R 410A 107 Johnson Controls Ducted Systems ...

Страница 108: ...INSTALLATION MANUAL ZX SERIES 6 12 5 Ton 60 Hertz R 410A 108 Johnson Controls Ducted Systems ...

Страница 109: ...INSTALLATION MANUAL ZX SERIES 6 12 5 Ton 60 Hertz R 410A 109 Johnson Controls Ducted Systems ...

Страница 110: ...Subject to change without notice Printed in U S A Copyright 2020 by Johnson Controls All rights reserved Supersedes 5513316 UIM D 0920 Johnson Controls Ducted Systems ...

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