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20

Assembly

assemblY

tOOls needed

Warning: 

Service on Yeti bicycles requires special 

knowledge and tools.  Yeti Cycles recommends that all 

service and repairs be performed by an authorized Yeti 

dealer.

Dead blow hammer

Adjustable pliers

Two - 5mm allen keys

6mm allen key

4mm allen key

4mm t-handle allen key

8mm allen key or 5/16 guide

Linkage tool

time

30-45  minutes depending 
on condition of the bike

Yeti tiPs

Make sure your tools are in good condition.  A 
worn allen key can round the hex on a bolt 
preventing proper torque.  Be careful when using 
ballpoint allen wrenches for the same reason.

Torque settings are listed throughout the 
instructions.  It is also important to prep all bolt 
threads.  The instructions denote whether to use 
a blue Loctite compound or grease. 

The linkage tool is necessary to properly 
disassemble and reassemble the linkage.  Using 
a hammer to tap out the pin can cause damage 
to the linkage and shock.

Not every tool may be needed for the assembly / 
disassembly of your bike.  The list encompasses 
all the tools necessary to completely assemble 
and disassemble a each bike.

Содержание 2008 4X

Страница 1: ...4 X O W N E R S M A N U A L 0 8 1 0 Yeti Cycles 600 Corporate Circle Unit D Golden CO USA P 303 278 6909 888 576 9384 www yeticycles com...

Страница 2: ...res 8 Geometry 10 Maintenance Schedule 12 Bike Setup Overview 14 Shock Setup FOX RP23 16 Quick Start Guide 17 Cable Routing 18 Assembly Overview 20 Assembly 22 Disassembly Tips 26 Exploded Views 28 Pa...

Страница 3: ...e to anticipate every situation or condition that may occur during the assembly setup and maintenance of your bicycle Yeti recommends that all service and repairs be Warning Make sure you review and u...

Страница 4: ...spindle 3 Seatstay a Chainstay b Oversized boxstrays are stiff and strong and translate rider torque onto the dirt 4 replaceable derailleur hanger Allows for quick replacement hanger in case of daman...

Страница 5: ...10 Geometry Geometry All measurements are in inches C D A B I E F H G Geometry 4X 100 mm fork S L A 15 1 15 1 B 22 23 5 C 69 69 D 71 71 E 16 5 16 5 F 41 3 42 8 G 13 13 H 29 7 29 7 I 4 5 4 5...

Страница 6: ...he service items listed in the maintenance schedule Torque We have attached a brief list of torque specifications for bolts and components that may need to be tightened while performing basic maintena...

Страница 7: ...f oil is leaking or you notice any damage to the surfaces or seals please contact the Fox Racing Shox service center for repair at 800 FOX SHOX Removing the shock from the linkage will require the Yet...

Страница 8: ...vel indicator O Ring up against the shock body With a friend supporting the bike sit on the saddle do not bounce and allow your body weight to compress the shock Once you have compressed the shock get...

Страница 9: ...malfunction of the shift mechanism and unexpected shifting of gears rear derailleur Start by getting a long piece of housing ready Fit the housing from the rear shifter across the headtube through th...

Страница 10: ...ndition A worn allen key can round the hex on a bolt preventing proper torque Be careful when using ballpoint allen wrenches for the same reason Torque settings are listed throughout the instructions...

Страница 11: ...r onto the 31 0mm Ti female Slide through front of shock and front tabs of frame Rear Triangle Assembly Tighten down with Ti male bolt and 2 5mm allen key Thread Prep Yeti recommends prepping all bolt...

Страница 12: ...hock Use Fox guide pin to align everything up Insert guide pin through junction with dead blow hammer 14 Mounting rear triangle Slide chainstay over indentions Grease up main pivot pin 58 5mm long and...

Страница 13: ...mbly Drive the Fox guide pin the rest of the way out Tip If needed use a 6mm allen wrench to help pin the rest of the way out frame disassembly Slide seatstays down and back off Ti female stud and mal...

Страница 14: ...3 1 NA Seatstay 4X Painted 8 4 1 NA Rear Shock Fox RP23 5 2 300020020 Fox Garlock 6 4 300020034 Reducer 22mm Front Rear 7 1 300040228 Dogbone 4X 8 1 300030194 Pivot Pin M10 x 17 x 58 5mm 9 2 300020030...

Страница 15: ...1 300020034 REDUCER FOX 8X22MM 2 300030187 STUD TI FEMALE 8X53MM SOLID 1 300030062 WASHER SS 6 5MM ID 12 5 OD 5M 3 300030069 WASHER SS 8 5MM ID 12 5MM OD 7 300030179 WASHER CUSTOM PIVOT PIN 7075 1 200...

Страница 16: ...r frameset must be presented to an authorized Yeti dealer together with proof of purchase The above warranties have been in effect since January 2000 All Yeti frames sold prior to that date had a limi...

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