background image

12

3. OPERA

TION

The workpiece is not cut fully. This may be caused by:

The cutting current is too low.
The cutting speed is too high.
The electrode and nozzle of the torch are burned.
The workpiece is too thick.

Molten slag drops from the bottom of workpiece. This may be caused by:

The cutting speed is too low.
The electrode and nozzle of the torch are burned.
The cutting current is too high.

3.5 Cutting parameters table

Select proper current according to the cutting parameters table, workpiece material, cutting
thickness and cutting speed, etc. (The figure in the below table is an approximation. )

Table 3-1: Cutting speed (m/min) when cutting current is 55A

3.6 Replacement of electrode and nozzle

When the phenomena below occur, the electrode and nozzle should be replaced. Otherwise,
there will be strong arc in the nozzle, which will break down the electrode and the nozzle, or even
burn the torch. Nozzles of different models are different, so ensure the nozzle is of the same
model when replacing it.

Electrode wear

1.5mm

Distortion of the nozzle
Cutting speed declining, arc with green flame
Difficult in arc ignition
Irregular cut

9

8

7

6

5

4

3

2

1

0.1

0.4

0.4

0.4

1.5

1.5

1.5

1.5

8

8

8

8

0.75

0.75

Cutting thickness (mm)

Mild steel

Galvanized steel

Stainless steel

Aluminum

Brass

Red copper

Содержание CUT-55DS

Страница 1: ...CUT 55DS AIR PLASMA CUTTER Note Please read this user s manual carefully before using this product...

Страница 2: ...ials to avoid a re Make ensure there are no in ammables near the cutting position to avoid a re Beware of explosion Do not install the machine in an environment with explosive gas to avoid an explosio...

Страница 3: ...d pay attention to re safety Ensure there is re extinguisher nearby and make sure someone has been trained to operate the re extinguisher Do not weld closed container Do not use this machine for pipe...

Страница 4: ...ics of the cutting machine 4 1 6 System characteristics 5 INSTALLATION AND CONNECTION 2 1 Installation requirements 6 2 2 Precautions 7 OPERATION 3 1 Panel functions 9 3 2 Digital panel 10 3 3 Operati...

Страница 5: ...SCRIPTION CUT XX XXXX CUT 55DS 7 4 35 94 100 265 HF 0 7 Single phase AC220V 50Hz 20 0 5 Air cooling IP21S 85 F Single phase AC110V 50Hz 29 55 96 60 265 Rated input power supply Rated output A V Rated...

Страница 6: ...Size and weight Table 1 2 Overall size and weight of the machine Figure 1 2 Appearance and size of the machine Unit mm 1 GENERAL DESCRIPTION Weight Kg Model Overall size L W H CUT 55DS 407X160X280 mm...

Страница 7: ...3 1 4 Composition and con guration of the cutting machine system 1 Composition Figure 1 3 Composition of the cutting machine system 1 GENERAL DESCRIPTION...

Страница 8: ...some extent since parameters of the components may vary according to the environment such as temperature and humidity etc One of the characteristics of digital control is that it is not sensitive to t...

Страница 9: ...refers to the percentage of the normal work time of the machine under rated maximum current holding in the period when taking 10 minutes as a period The rated duty cycle of this machine is 35 Using t...

Страница 10: ...m input capacity of the machine 2 Connection of output cable 2 INSTALLATION AND CONNECTION CUT 55DS should be located close to the corresponding power socket Line disconnecting switch Install a line d...

Страница 11: ...r end of the electrode into the distributor Connect the nozzle with the electrode and distributor Connect the protective sleeve with the nozzle screw it into the torch head and tighten it Figure 2 2 I...

Страница 12: ...m This machine is of automatic mains voltage compensation which ensures that the cutting current varies within the given range In case that the input mains voltage exceeds the tolerance value it would...

Страница 13: ...l knob To adjust the output current value Quick socket To connect the earth cable To connect the cutting torch Power cable To connect the power supply Gas electric connector 1 2 No Part name Function...

Страница 14: ...orking Torch protection indicator It illuminates when the consumable parts of the machine are not well installed or the torch head is shorted Meanwhile the machine stops working 2T indicator It illumi...

Страница 15: ...mmended to initiate the cutting from the edge of workpiece unless penetration is needed Ensure spatters y from the bottom of workpiece while cutting If spatters y from the top of workpiece it indicate...

Страница 16: ...c The gure in the below table is an approximation Table 3 1 Cutting speed m min when cutting current is 55A 3 6 Replacement of electrode and nozzle When the phenomena below occur the electrode and noz...

Страница 17: ...chine is running Earth cable Cutting cable Whether the grounding wires including workpiece GND wire and cutting machine GND wire break off Whether the insulating layer of the cable is worn or the cond...

Страница 18: ...before uncovering the cutting machine When the machine is powered on keep hands hair and tools away from the moving parts such as the fan to avoid personal injury or machine damage Avoid rain water an...

Страница 19: ...he torch trigger Turn on the machine the power indicator illuminates and the fan works When pushing the torch trigger the solenoid valve functions but there is no HF discharge rustling Arc can not be...

Страница 20: ......

Отзывы: