MANUAL NO. TOEP C730600 0FC
YASKAWA AC Drive
Fan Replacement Procedure
Applicable DriveModel
CIPR-HV6xxxxxxxxxxCIPR-FP6xxxxxxxxxx
To properly use the product, read this manual.
Страница 1: ...MANUAL NO TOEP C730600 0FC YASKAWA AC Drive Fan Replacement Procedure Applicable Drive Model CIPR HV6xxxxxxxxxx CIPR FP6xxxxxxxxxx To properly use the product read this manual...
Страница 2: ...This Page Intentionally Blank 2 YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
Страница 3: ...lation 14 Fan Replacement Procedure B 16 Fan Removal 17 Fan Installation 17 Circulation Fan Removal 19 Circulation Fan Installation 21 Fan Replacement Procedure C 24 Fan Removal 24 Fan Installation 24...
Страница 4: ...llation 50 Fan Replacement Procedure H 53 Fan Removal 53 Fan Installation 56 Circuit Board Cooling Fan Removal 61 Circuit Board Cooling Fan Installation 63 Fan Replacement Procedure I 65 Fan Removal 6...
Страница 5: ...is safe If you do work on the drive when it is energized it will cause serious injury or death from electrical shock DANGER Electrical Shock Hazard Disconnect all power to the drive and wait for the...
Страница 6: ...ment Procedure Reference 4005 4008 2011 2031 4011 4034 1 Procedure A 8 2046 2059 4040 4052 1 Procedure B 16 4065 1 1 2075 2114 4077 4124 2 Procedure C 24 2143 2273 4156 4240 2 Procedure D 30 4302 2 1...
Страница 7: ...s and Circulation Fans for IP20 UL Open Type and IP20 UL Type 1 Drives Model Cooling Fan Circulation Fan Circuit Board Cooling Fan Replacement Procedure Reference 4005 4008 2011 2031 4011 4034 1 Proce...
Страница 8: ...replace all the fans to increase product life If you install the fans incorrectly it can cause damage to the drive Fan Replacement Procedure A DANGER Electrical Shock Hazard Do not examine connect or...
Страница 9: ...he fan finger guard from the drive A Fan finger guard Figure 5 1 Remove the Fan Finger Guard 2 Pull the cooling fan straight up from the drive Remove the protective tube on the relay connector and dis...
Страница 10: ...y Connector 2 Align the notches on the fan with the pin on the drive and install the cooling fan in the drive Note The positions of notch on the fan and alignment pin on the drive are different for di...
Страница 11: ...n drive C Front of drive Figure 5 5 Install the Cooling Fan Drive Models 2024 2031 4021 to 4034 3 Put the cable and connector in the recess of the drive A Front of drive B Recess for cable and connect...
Страница 12: ...7 Install the Fan Finger Guard 5 Push the tab on the back side of the fan finger guard and click it into place on the drive Figure 5 8 Install the Fan Finger Guard 6 Energize the drive and set o4 03...
Страница 13: ...Hazard Loosen the cover screws Do not fully remove them If you fully remove the cover screws the terminal cover can fall and cause moderate injury 1 Disconnect the connector and remove the fan cable...
Страница 14: ...e fan forward to remove it from the drive A Circulation fan Figure 5 10 Remove the Circulation Fan Circulation Fan Installation Note Use this procedure only when you use one of these drive models 2024...
Страница 15: ...Fans YASKAWA TOEP C730600 0FC Fan Replacement Procedure 15 1 Put the side of the fan nearest to the top of the drive in first and push it until the tabs click into position A Circulation fan B Tabs F...
Страница 16: ...d The charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc When all indicators are OFF remove the covers before measuring for dangerous voltages to make sure that the drive...
Страница 17: ...e fan finger guard from the drive A Fan finger guard Figure 5 13 Remove the Fan Finger Guard 2 Pull the cooling fan straight up from the drive Remove the protective tube on the relay connector and dis...
Страница 18: ...the Relay Connector 2 Align the notch on the fan with the pin on the drive and install the cooling fan in the drive A Notch on fan B Alignment pin on drive C Front of drive Figure 5 16 Install the Co...
Страница 19: ...nstall the Fan Finger Guard 5 Push the tab on the back side of the fan finger guard and click it into place on the drive Figure 5 19 Install the Fan Finger Guard 6 Energize the drive and set o4 03 0 F...
Страница 20: ...sen the cover screws Do not fully remove them If you fully remove the cover screws the terminal cover can fall and cause moderate injury 1 Remove the fan cable from the hooks A Circulation fan B Hooks...
Страница 21: ...an forward to remove it from the drive A Circulation fan Figure 5 22 Remove the Circulation Fan Circulation Fan Installation Note Use this procedure only when you use one of these drive models 4065xF...
Страница 22: ...the pin on the drive and install the fan in the drive A Notch on fan B Circulation fan C Alignment pin on drive Figure 5 23 Install the Circulation Fan 2 Put the side of the fan nearest to the top of...
Страница 23: ...WA TOEP C730600 0FC Fan Replacement Procedure 23 3 Connect the relay connector Figure 5 25 Connect the Relay Connector 4 Put the cable and connector back into their initial positions A Hooks B Fan cab...
Страница 24: ...zard Do not touch a hot drive heatsink De energize the drive wait for a minimum of 15 minutes then make sure that the heatsink is cool before you replace the cooling fans If you touch a hot drive heat...
Страница 25: ...nnectors 2 Align the notches on the fans with the pins on the drive and install the cooling fans in the drive A Notch on fan B Alignment pins on drive C Front of drive Figure 5 30 Install the Cooling...
Страница 26: ...03 0 Fan Operation Time Setting 0 h to reset the fan operation time Circulation Fan Removal Note Use this procedure only when you use one of these drive models 2075xV to 2114xV 4077xV to 4124xV 2075x...
Страница 27: ...YASKAWA TOEP C730600 0FC Fan Replacement Procedure 27 1 Pull the relay connector toward the top of the drive to remove from the hook then remove the cable from the hooks A Hooks B Circulation fan C R...
Страница 28: ...elay Connector 3 Pull the top of the fan forward to remove it from the drive A Circulation fan Figure 5 35 Remove the Circulation Fan Circulation Fan Installation Note Use this procedure only when you...
Страница 29: ...fan on the tabs in position A then push the fan until the tabs in position B click into position to put the fan back into the drive A Tabs at the bottom of the fan B Tabs at the top of the fan C Circ...
Страница 30: ...e time specified on the warning label at a minimum The internal capacitor stays charged after the drive is de energized The charge indicator LED extinguishes when the DC bus voltage decreases below 50...
Страница 31: ...he drive Fan Removal 1 Push the tabs on the left and right sides of the fan finger guard and pull up to remove the fan finger guard from the drive A Fan finger guard Figure 5 39 Remove the Fan Finger...
Страница 32: ...the relay connectors and attach the protective tubes A Protective tubes Figure 5 41 Connect the Relay Connectors 2 Align the notches on the fans with the pins on the drive and install the cooling fans...
Страница 33: ...ctors in the Drive Recess 1 Make sure that the cables and connectors are in the correct space 4 Hold the fan finger guard at an angle and put the connector tabs on the fan finger guard into the holes...
Страница 34: ...is energized it will cause serious injury or death from electrical shock CAUTION Burn Hazard Do not touch a hot drive heatsink De energize the drive wait for a minimum of 15 minutes then make sure tha...
Страница 35: ...re for fan installation 1 Connect the relay connectors and attach the protective tubes A Protective tubes Figure 5 48 Connect the Relay Connectors 2 Align the notches on the fans with the pins on the...
Страница 36: ...s and Connectors in the Drive Recess 1 Make sure that the cables and connectors are in the correct space 4 Hold the fan finger guards at an angle and put the connector tabs on the fan finger guards in...
Страница 37: ...Energize the drive and set o4 03 0 Fan Operation Time Setting 0 h to reset the fan operation time Circulation Fan Removal Remove the drive cover before you start this procedure CAUTION Crush Hazard L...
Страница 38: ...ure 2 Loosen the screws that safety the fan unit and slide the fan unit to the right Note To remove the fan unit it is only necessary to loosen the screws A Fan unit B Screws Figure 5 54 Slide the Fan...
Страница 39: ...Fan Installation Reverse the removal procedure for fan installation 1 Connect the relay connector between the drive and circulation fan A Circulation fan B Fan unit base Figure 5 57 Connect the Relay...
Страница 40: ...se D Circulation fan connector Figure 5 58 Install the Circulation Fan 3 Safety the fan cable through the clamp A Clamp Figure 5 59 Safety the Fan Cable 4 Put the fan unit into the specified location...
Страница 41: ...Procedure 41 Figure 5 60 Install the Fan Unit 5 Safety the cable through the clamps A Clamps B Fan cable Figure 5 61 Safety the Fan Cable through the Clamps 6 Install the drive cover 7 Energize the d...
Страница 42: ...m electrical shock CAUTION Burn Hazard Do not touch a hot drive heatsink De energize the drive wait for a minimum of 15 minutes then make sure that the heatsink is cool before you replace the cooling...
Страница 43: ...Connect the relay connectors between the drive and cooling fans Figure 5 64 Connect the Relay Connectors 2 Align the notches on the fans with the pins on the drive and install the cooling fans in the...
Страница 44: ...B Recess for cables and connectors 1 Figure 5 66 Put the Cables and Connectors in the Drive Recess 1 Make sure that the cables and connectors are in the correct space 4 Hold the fan finger guard at an...
Страница 45: ...uring for dangerous voltages to make sure that the drive is safe If you do work on the drive when it is energized it will cause serious injury or death from electrical shock CAUTION Burn Hazard Do not...
Страница 46: ...30600 0FC Fan Replacement Procedure A Cooling fans Figure 5 70 Remove the Cooling Fans Fan Installation Reverse the removal procedure for fan installation 1 Connect the relay connectors between the dr...
Страница 47: ...he cooling fans in the drive A Notch on fan B Alignment pins on drive C Front of drive Figure 5 72 Install the Cooling Fans 3 Put the cables and connectors in the recess of the drive A Front of drive...
Страница 48: ...re that you do not pinch cables between the fan finger guards and the drive A Front of drive B Receiving area C Tab Figure 5 74 Install the Fan Finger Guards 5 Push the tabs on the back side of the fa...
Страница 49: ...remove the cover screws the terminal cover can fall and cause moderate injury 1 Remove the cable from the clamps A Fan unit B Clamps C Fan cable Figure 5 76 Remove the Fan Cable 2 Loosen the screws t...
Страница 50: ...3 Disconnect the relay connector and remove the fan unit Figure 5 78 Remove the Fan Unit 4 Remove the screws that safety the circulation fan and remove the fan A Circulation fan Figure 5 79 Remove th...
Страница 51: ...igure 5 80 Connect the Relay Connector 2 Align the pin on the fan unit base with the notch on the fan and put the fan in the fan unit base then use the screws to safety it Tighten the screws to a tigh...
Страница 52: ...fan cable through the clamp A Clamp Figure 5 82 Safety the Fan Cable 4 Put the fan unit into the specified location and slide it to the left then use screws to safety it to the drive Tighten the screw...
Страница 53: ...decreases below 50 Vdc When all indicators are OFF remove the covers before measuring for dangerous voltages to make sure that the drive is safe If you do work on the drive when it is energized it wi...
Страница 54: ...unit B Fan connectors C Fan cable Figure 5 85 Remove the Fan Cable 3 Loosen the screws that safety the fan unit and slide the slide panel to the left Note To remove the fan unit it is only necessary t...
Страница 55: ...Circulation Fans YASKAWA TOEP C730600 0FC Fan Replacement Procedure 55 4 Remove the fan unit and the slide panel at the same time Note When you remove the fan unit make sure that it does not fall Figu...
Страница 56: ...Circulation Fan Fan Installation Reverse the removal procedure for fan installation 1 Connect the relay connectors on the fan unit base to the cooling fans and the circulation fan A Cooling fans B Re...
Страница 57: ...you do not pinch cables between the fans and the fan unit base A Cooling fans B Fan unit base C Alignment pin on fan unit base D Circulation fan E Notch on fan Figure 5 90 Install the Cooling Fans and...
Страница 58: ...ns and Circulation Fans 58 YASKAWA TOEP C730600 0FC Fan Replacement Procedure A Cooling fans B Cable hooks C Relay connectors D Relay cables E Circulation fan Figure 5 91 Put the Cables and Connectors...
Страница 59: ...e specified location Figure 5 92 Install the Fan Unit 5 Slide the fan unit to the right and use the screws to safety it to the drive Tighten the screws to a correct tightening torque Screws in Positio...
Страница 60: ...B Screw position B C Fan unit Figure 5 93 Slide the Fan Unit 6 Connect the fan cable to the fan connectors A Fan unit B Fan connectors C Fan cable Figure 5 94 Connect Cooling Fan Connectors 7 Install...
Страница 61: ...emove them If you fully remove the cover screws the terminal cover can fall and cause moderate injury 1 Disconnect the relay cables from the fan connectors A Fan connectors B Relay cables C Circuit bo...
Страница 62: ...culation Fans 62 YASKAWA TOEP C730600 0FC Fan Replacement Procedure A Screws Figure 5 96 Slide the Circuit Board Cooling Fan Units 3 Remove the circuit board cooling fan units Figure 5 97 Remove the C...
Страница 63: ...ling fan in the fan unit then use the screws to safety the circuit board cooling fan to the fan unit base Tighten the screws to a tightening torque of 0 98 N m to 1 33 N m 8 67 lbf in to 11 77 lbf in...
Страница 64: ...ll the Circuit Board Cooling Fan Unit 3 Connect the relay cables to the fan connectors A Fan connectors B Relay cables C Circuit board cooling fan units Figure 5 101 Connect the Relay Cables 4 Install...
Страница 65: ...ON Burn Hazard Do not touch a hot drive heatsink De energize the drive wait for a minimum of 15 minutes then make sure that the heatsink is cool before you replace the cooling fans If you touch a hot...
Страница 66: ...66 YASKAWA TOEP C730600 0FC Fan Replacement Procedure A Screw position A B Screw position B Figure 5 103 Loosen the Screws 4 Remove the fan unit Note When you remove the fan unit make sure that it doe...
Страница 67: ...Circulation Fan Fan Installation Reverse the removal procedure for fan installation 1 Connect the relay connectors on the fan unit base to the cooling fans and the circulation fan A Cooling fans B Re...
Страница 68: ...you do not pinch cables between the fans and the fan unit base A Cooling fans B Fan unit base C Alignment pin on fan unit base D Circulation fan E Notch on fan Figure 5 107 Install the Cooling Fans an...
Страница 69: ...Cable hooks D Relay connectors E Circulation fan 4 Put the fan unit into the specified location and use screws to safety it to the drive Tighten the screws to a correct tightening torque Screws in Po...
Страница 70: ...0600 0FC Fan Replacement Procedure A Screw position A B Screw position B Figure 5 108 Install the Fan Unit 5 Connect the fan cable to the fan connectors A Fan unit B Fan connectors C Fan cable Figure...
Страница 71: ...ush Hazard Loosen the cover screws Do not fully remove them If you fully remove the cover screws the terminal cover can fall and cause moderate injury 1 Disconnect the relay cables from the fan connec...
Страница 72: ...ulation Fans 72 YASKAWA TOEP C730600 0FC Fan Replacement Procedure A Screws Figure 5 111 Slide the Circuit Board Cooling Fan Unit 3 Remove the circuit board cooling fan units Figure 5 112 Remove the C...
Страница 73: ...t board cooling fan in the fan unit then use the screws to safety the circuit board cooling fan to the fan unit base Tighten the screws to a tightening torque of 0 98 N m to 1 33 N m 8 67 lbf in to 11...
Страница 74: ...ll the Circuit Board Cooling Fan Unit 3 Connect the relay cables to the fan connectors A Fan connectors B Relay cables C Circuit board cooling fan units Figure 5 116 Connect the Relay Cables 4 Install...
Страница 75: ...tion Revised Content June 2021 2 All Revision Reviewed and corrected entire documentation 4 5 Revision Modified documentation because of design changes for these models HV600 4006 and 4008 IP55 UL Typ...
Страница 76: ...S o Paulo 09950 000 Brasil Phone 55 11 3585 1100 Fax 55 11 3585 1187 www yaskawa com br YASKAWA EUROPE GmbH Hauptstra e 185 65760 Eschborn Germany Phone 49 6196 569 300 Fax 49 6196 569 398 E mail info...
