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YASKAWA

YASKAWA

MANUAL NO. EZZ010380

Upon receipt of the product and prior to initial operation, read these
instructions thoroughly, and retain for future reference.

Super Energy-saving Medium-voltage Matrix Converter
FSDrive-MX1S

INSTRUCTIONS

Type: CIMR-MX1S

3-kV class: 132 to 2500 kW (200 to 300 kVA)
6-kV class: 250 to 5000 kW (400 to 6000 kVA)

Содержание CIMR-MX1S

Страница 1: ...rior to initial operation read these instructions thoroughly and retain for future reference Super Energy saving Medium voltage Matrix Converter FSDrive MX1S INSTRUCTIONS Type CIMR MX1S 3 kV class 132...

Страница 2: ...ated without covers or safety shields to show details Be sure to restore covers or shields before operating the Units and run the Units according to the instructions described in this manual Any illus...

Страница 3: ...ment and systems Failure to heed a precaution classified as a caution can result in serious consequences depending on the situation Indicates precautions that if not heeded could possibly result in lo...

Страница 4: ...ut circuits Otherwise an electric shock or ground fault may occur CAUTION Check to be sure that the voltage of the main AC power supply satisfies the rated voltage of the Matrix converter Connecting a...

Страница 5: ...ges and are extremely dangerous Doing so can result in electric shock Always close the panel door when power is being supplied to the Matrix converter When opening the panel door always turn off power...

Страница 6: ...n damage to the electronic devices electrical shock or injury CAUTION Do not subject the Matrix converter to halogen gases such as fluorine chlorine bromine and iodine at any time even during transpor...

Страница 7: ...vi Warning Information and Position The warning label shown below is affixed on the front of each Power Cell mounted in the Power Cell Panel see Page 1 6 Always heed the warnings Warning Information...

Страница 8: ...o be responsible Problems due to additions or modifications made to a Yaskawa product without Yaskawa s understanding Problems due to the use of a Yaskawa product under conditions that do not meet the...

Страница 9: ...places in this manual where the constants and explanations depend on the version and capacity of the Matrix converter Be sure to confirm the version and capacity on the Matrix con verter s nameplate E...

Страница 10: ...the Installation Site 1 10 Installation Site 1 10 Controlling the Ambient Temperature 1 11 Protecting the Matrix Converter from Foreign Matter 1 11 Transportation and Installation 1 12 Transporting t...

Страница 11: ...4 Trial Operation Trial Operation Flowchart 4 2 Trial Operation Procedures 4 3 Inspecting and Retightening Screws and Bolts 4 3 Measuring Transformer Insulation Resistance 4 3 Turning on the Control...

Страница 12: ...Deceleration Times 6 10 Preventing the Motor from Stalling During Acceleration Stall Prevention During Accelera tion Function 6 13 Adjusting Frequency References 6 15 Adjusting Analog Frequency Refer...

Страница 13: ...Performing Speed Control with PG 6 55 7 Troubleshooting Protective and Diagnostic Functions 7 2 Fault Detection and Alarm Detection 7 2 Drive Faults 7 3 Cell Faults 7 7 LED Indicators on the Controlle...

Страница 14: ...f Parts 8 9 Spare Parts 8 10 Models and Number of Cooling Fans Mounted in an FSDrive MX1S Series Matrix Converter 8 12 Cooling Fan Replacement Procedure 8 13 Removing and Remounting a Power Cell 8 14...

Страница 15: ...ng or installing an FSDrive MX1S series Matrix converter Introduction to FSDrive MX1S Series Matrix Converters 1 2 Confirmation upon Delivery 1 3 Product Description 1 5 Dimensions and Mass 1 8 Checki...

Страница 16: ...200 35 CIMR MX1SAA132 71686 MX1SAA132 132 285 50 CIMR MX1SAA200 71686 MX1SAA200 200 400 70 CIMR MX1SAA315 71686 MX1SAA315 315 570 100 CIMR MX1SAA450 71686 MX1SAA450 450 800 140 CIMR MX1SAA630 71686 M...

Страница 17: ...ample Table 1 2 Checks Item Method Has the correct Matrix converter model been delivered Check the model number on the nameplate on the inside of the Matrix converter panel door Is the Matrix converte...

Страница 18: ...in alphanumeric code Fig 1 2 Matrix converter Model Descriptions CIMR MX1 S Matrix Converter FSDrive MX1 series Application S For energy saving Input voltage and frequency A 3300 V 60 Hz B 3000 V 50...

Страница 19: ...1 3 shows typical configurations of FSDrive MX1S series Matrix converters As shown in Fig 1 3 the FSDrive MX1S series Matrix converter is composed of three panels Transformer Panel Power Cell Panel Co...

Страница 20: ...ripheral devices such as the MCCB Moulded case Circuit Breaker sequence I O relay and analog I O isolation amplifier The control circuit terminal block is mounted in the Control Panel for connection o...

Страница 21: ...ation circuit Control circuit terminals Power cell Cooling fan Main circuit Input terminals Transformer with multi windings Controller Transformer panel commonly used as control panel Power cell panel...

Страница 22: ...V 50 60 132 1 2300 2475 1200 785 2400 200 1 2300 2475 1200 785 2600 315 1 2400 2475 1200 785 3000 450 1 2400 2475 1200 785 3400 630 1 2400 2475 1200 785 4000 900 1 3400 2475 1200 752 4800 13C 1 3400 2...

Страница 23: ...Dimensions and Mass 1 9 Dimensional Drawing 2 W D1 H 155 D2...

Страница 24: ...Around Panels Keep space as described below around the panels to maintain sufficient cooling of the Matrix converter If the installation space is so limited that the described space cannot be reserve...

Страница 25: ...where the room temperature may easily increase use a cooling fan or air conditioner to maintain the room temperature at 40 C or below Protecting the Matrix Converter from Foreign Matter Take measures...

Страница 26: ...by external force Side by Side Installation For Matrix converters of capacity 2300 kVA or more of both 3 kV class and 6 kV class the panels are designed to be installed side by side For these models...

Страница 27: ...ve MX1S Model CIMR MX1S Panel Bottom Dimensional Drawing Dimensions mm Mounting Hole N w1 w2 w3 w4 d 3 kV 50 60 132 1 1030 1030 1135 6 17 200 1 1030 1030 1135 6 17 315 1 1080 1030 1135 6 17 450 1 1080...

Страница 28: ...rawing 3 Panel Bottom Dimensional Drawing 4 Front with the door removed 120 240 d w2 w3 w1 120 20 20 N Cable inlet Front with the door removed 240 120 w2 w3 w4 w1 d 20 20 120 N Cable inlet Front with...

Страница 29: ...pecifications and control circuit terminal connections and specifications Standard Wiring 2 2 Terminals 2 4 Wiring Main Circuit Terminals 2 5 Wiring Control Circuit Terminals 2 9 Connector for Persona...

Страница 30: ...d Minor fault Reserved External faul reset Speed reference selection Personal computer for maintenance Relay circuit Main circuit input terminals Main circuit output terminals Ground terminal Control...

Страница 31: ...and sequence I O output terminals 1 to 40 2 The analog I O terminals frequency reference input are for 4 to 20 mA of current input 3 The analog output terminals are for monitoring output frequency an...

Страница 32: ...rive MX1S Cooling fan Control device Main circuit input terminals R S and T Main circuit output terminals U V and W Power cells Grounding terminal EA Control circuit terminals Transformer Operation ci...

Страница 33: ...Specifications R Main circuit phase R input Main circuit AC three phase inputs 3 kV 3 3 kV AC or 6 kV 6 6 kV AC 50 Hz 60 Hz S Main circuit phase S input T Main circuit phase T input Table 2 2 Main Cir...

Страница 34: ...8 0 to 23 0 22 to 100 4 to 4 0 18C 400 I O R S T U V W M12 31 5 to 39 5 150 to 325 300MCM to 600MCM 400 Ground EA M16 78 5 to 98 0 60 to 150 0 to 300MCM 25C 520 I O R S T U V W M16 78 5 to 98 0 150 to...

Страница 35: ...be connected to any of terminals R S or T on the terminal block as the phase sequence of input power supply is irrelevant to the phase sequence However we recommend that you connect in the same seque...

Страница 36: ...Power Cells inside the panel Never Short or Ground Output Terminals If the output terminals are touched with bare hands or the output wires come into contact with the frame and metallic parts of the C...

Страница 37: ...Name Signal Level Terminal Code Terminal Function Analog input terminals Frequency reference 4 to 20 mADC 0 to 60 Hz L1 Frequency reference input signal L2 Ground L3 Shield ground Analog output termin...

Страница 38: ...14 15 Off when stops Reserved 11 to 29 and 38 Sequence output ter minals Serious fault N O Normally Open contact relay output LY4N 110 VAC manufactured by OMRON Corporation 110 VAC 7 5 A 24 VDC 5 A 3...

Страница 39: ...with other signal lines and devices Tighten the screws with the specified tightening torque Use closed loop connectors to connect cables to the terminal block Use a Phillips screw driver to tighten t...

Страница 40: ...ifications Connector type Modular jack Number of poles Eight Table 2 9 Personal Computer Connection Cable Item Specifications Model JZCP 751904 Length 3 m Manufacturer Yaskawa Electric Corporation Inv...

Страница 41: ...X1S Cable Connection Example for 3 kV 3000 kVA FSDrive MX1S Fig 2 8 Cable Connections to Matrix converter Terminals Main circuit cables Control circuit cables Main circuit terminals High voltage outpu...

Страница 42: ...not perform a buzzer check on control circuits Confirm the following items All wiring is correct No foreign matter such as wire chips and unnecessary screws remain All screws are securely tightened N...

Страница 43: ...Digital Operator and Modes This chapter describes Digital Operator displays and functions and provides an overview of operating modes and switching between modes Digital Operator 3 2 Modes 3 4...

Страница 44: ...ore the DATA ENTER Key was pressed JOG Key Enables jog operation when the Matrix converter is being operated from the Digital Operator Drive Mode Indicators LED FWD Lit when there is a Forward Run Com...

Страница 45: ...ccurred Increment Key Selects menu items sets user constant numbers and increments set values Used to move to the next item or data Decrement Key Selects menu items sets user constant numbers and decr...

Страница 46: ...ing fault information or displaying the fault history Quick programming mode Use this mode to reference and set the minimum user constants to operate the Matrix converter e g the operating environment...

Страница 47: ...ial display is the Monitor dis play in Drive mode U1 02 0 00Hz U1 03 0 0A DRIVE Rdy Frequency Ref Display at Startup MENU DATA ENTER RESET Operation MxC MODE sel DRIVE U1 02 60 00Hz U1 03 10 1A DRIVE...

Страница 48: ...tor constant frequency reference will appear when power is turned on Operation cannot be started from the mode selection display Mode Selection Display U1 02 0 00Hz U1 03 0 0A DRIVE Rdy Frequency Ref...

Страница 49: ...g mode are shown in the following figure Fig 3 4 Operations in Quick Programming Mode MENU Operation MxC MODE sel DRIVE Monitor Display Mode Selection Display Quick Setting MxC MODE sel QUICK Programm...

Страница 50: ...E sel A TUNE Operation MxC MODE sel DRIVE Monitor Display Mode Selection Display Quick Setting MxC MODE sel QUICK Setting Display MENU A B 1 2 MENU MENU ESC DATA ENTER ESC DATA ENTER RESET ESC 0 to 99...

Страница 51: ...is displayed 8 Press the Shift RESET Key to move the flashing digit to the right 9 Press the Increment Key to change set value to 20 00 s 10 Press the DATA ENTER Key to enter the set data Entry Accep...

Страница 52: ...or display will be returned to when the DATA ENTER Key is pressed after changing the setting The following example shows autotuning for open loop vector control while operating the motor Fig 3 6 Opera...

Страница 53: ...cts as a fault reset key If a DATA ENTER key is pressed it will return to the drive mode Fig 3 7 Operation in Fault History Mode MENU Operation MxC MODE sel DRIVE Fault History Display Mode Selection...

Страница 54: ...hapter describes the procedures for trial operation of the FSDrive MX1S series Matrix converter and provides an example of trial operation Trial Operation Flowchart 4 2 Trial Operation Procedures 4 3...

Страница 55: ...Bolts Measurement of Transformer Insulation Resistance Control Power on Basic Settings High voltage Power on Autotuning Application Settings No load Operation Loaded Operation Adjustment and Setting b...

Страница 56: ...the control power supply Confirm that the control power supply is the correct voltage Confirm that the control circuit terminals and controller are correctly connected When using a PG be certain the...

Страница 57: ...BUS communications 3 PLC 0 to 3 3 b1 03 Stopping method selection Select the stopping method used when a Stop Command is input 0 Deceleration to stop 1 Coast to stop 0 or 1 1 C1 01 Acceleration time 1...

Страница 58: ...the Digital Operator to confirm the input power supply voltage U1 90 Confirm that the Digital Operator displays the Matrix converter as being in normal status o2 04 FSDrive MX1S Capacity Selection The...

Страница 59: ...d on the nameplate and then press the RUN Key on the Digital Operator The Matrix converter will first stop the motor for approximately one minute and then set the required motor constants automaticall...

Страница 60: ...r specific requirements are given below To operate the machine in reverse set b1 04 to 0 to enable reverse operation To increase the speed of a 60 Hz motor by 10 set E1 04 to 66 0 T1 06 Number of moto...

Страница 61: ...that the motor is completely stopped connect the machine to the motor Be sure to tighten all screws when securing the motor shaft to the machine Operation Using the Digital Operator Use the Digital Op...

Страница 62: ...on stant C3 02 Improves speed response Increases speed sta bility 3000 ms 100 to 5000 ms If speed response is slow reduce the setting If speed is unstable increase the setting Slip compensation gain C...

Страница 63: ...deceleration Jump frequency d3 01 to 04 Used to avoid machine resonance points during operation Analog input filter time constant H3 16 Used to prevent fluctuation of analog input signals caused by n...

Страница 64: ...User Constants This chapter describes all user constants that can be set in the FSDrive MX1S series Matrix converter User Constant Descriptions 5 2 User Constant Tables 5 3...

Страница 65: ...ctory setting each control method has its own factory setting Therefore the factory setting changes when the control method is changed For an FSDrive MX1S made to a customer s specifica tions the fact...

Страница 66: ...R d Reference Constants d1 Frequency Reference d2 Frequency Reference Limits d3 Jump Frequencies E Motor Constant Constants E1 V f Pattern E2 Motor Setup F PLC Constants F8 PLC H Terminal Function Con...

Страница 67: ...can be read and set in both quick programming Q mode and advanced programming mode 0 or 2 2 No A A 101H Access Level A1 02 Control method selection 2 Open loop vector control 3 Flux vector control Th...

Страница 68: ...ection 00H to A2H 48H U1 09 No A A 135H Trace Data06 Sel A3 07 Trace data 07 selection 00H to A2H 49H U1 10 No A A 136H Trace Data07 Sel A3 08 Trace data 08 selection 00H to A2H 4AH U1 11 No A A 137H...

Страница 69: ...ace data 07 selection 00H to A2H 49H U1 10 No A A 166H Trace Data07 Sel A4 08 Trace data 08 selection 00H to A2H 4AH U1 11 No A A 167H Trace Data08 Sel A4 09 Trace data 09 selection 00H to A2H 4BH U1...

Страница 70: ...election 00H to A2H 00H No A A 179H Trace Data26 Sel A4 27 Trace data 27 selection 00H to A2H 00H No A A 17AH Trace Data27 Sel A4 28 Trace data 28 selection 00H to A2H 00H No A A 17BH Trace Data28 Sel...

Страница 71: ...ence input 2 MEMOBUS communica tions 3 Built in PLC 0 to 3 3 No Q Q 1A1H Run Source b1 03 Stopping method selection Sets the stopping method used when a Stop Command is input 0 Deceleration to stop 1...

Страница 72: ...comes the DC injec tion braking starting frequency In flux vector control zero speed control will start when the frequency is the value of b2 01 0 00 to 10 00 0 50 No A A 1B0H DCInj Start Freq b2 02 D...

Страница 73: ...th the factory settings reduce the value 0 to 200 30 No A No 1C1H SpdSrch Current b3 03 Speed search deceleration time Sets the output frequency deceleration time during speed search in 1 second units...

Страница 74: ...calculation the motor speed is calculated from the detected current value For cur rent detection the dead zone must be set Set the dead zone width using the current detec tion resolution as reference...

Страница 75: ...d search Sets the software current limit value at 0 Hz at speed search as a percentage of the motor rated current 0 0 to 300 0 100 0 No A A 1D1H SpdSrch CLA Lvl2 Constant Number Name Description Setti...

Страница 76: ...lti function input Accel Decel Time 1 is on in units of 1s 60 0 s Yes A A 242H Accel Time 2 C1 04 Deceleration time 2 Sets the deceleration time when the multi function input Accel Decel Time 1 is on...

Страница 77: ...stic time at acceleration start All sections of the S curve character istic time are set in units of 1s When the S curve characteristic time is set the accel decel times will increase by a half of the...

Страница 78: ...p Comp Gain C3 02 Slip compensation primary delay time Sets the slip compensation pri mary delay time in ms units Usually setting is not necessary Adjust this constant in the fol lowing cases Reduce t...

Страница 79: ...smaller than the Matrix con verter capacity Max appli cable motor capacity increase the set value When the motor is oscillat ing decrease the set value Adjusts the gain to a range where the output cur...

Страница 80: ...setting is not necessary Set to change the rotational speed gain 0 00 to 300 00 5 00 Yes No A 282H ASR P Gain 2 C5 04 ASR integral I time 2 0 000 to 10 000 5 000 s Yes No A 283H ASR I Time 2 C5 06 AS...

Страница 81: ...ference when the multi function inputs Multi step speed reference 1 and Multi step speed refer ence 2 are on as a percentage of the maximum output fre quency 0 00 to 110 00 0 00 Yes Q Q 2C3H Reference...

Страница 82: ...it as a percentage of the maximum output frequency 0 0 to 109 0 0 0 No A A 2E1H Ref Lower Limit Constant Number Name Description Setting Range Factory Setting Change during Operation Control Methods M...

Страница 83: ...ame values for E1 07 and E1 09 In this case the setting for E1 08 will be disregarded Always ensure that the four fre quencies are set in the follow ing manner E1 04 FMAX E1 06 FA E1 07 FB E1 09 FMIN...

Страница 84: ...nce E2 06 Motor leak inductance Sets the voltage drop due to motor leakage inductance as a percentage of the motor rated voltage 0 0 to 40 0 27 2 Yes A A 365H Leak Inductance E2 07 Motor iron saturati...

Страница 85: ...d 0 or 1 0 No A A 36DH Motor Thermistor E2 15 Motor iron loss com pensation current Set the motor iron loss current in 0 0 to 10 0 0 0 No A A 36EH Iron Loss Current Constant Number Name Description Se...

Страница 86: ...o 99 90 No A A 406H ControlResponse2 F8 08 Control response 3 selection Sets the number of the monitor item to be control response 3 U1 1 to 99 43 No A A 407H ControlResponse3 F8 09 Control response 4...

Страница 87: ...Methods MEMOBUS Register Open loop Vector Flux Vector Display H1 03 Terminal S3 function selection Multi function contact input S3 00 to 7FH 0FH No A A 422H Terminal S3 Sel H1 04 Terminal S4 function...

Страница 88: ...ction selection Multi function contact input S14 00 to 7FH 0FH No A A 42DH Terminal S14 Sel H1 15 Terminal S15 function selection Multi function contact input S15 00 to 7FH 0FH No A A 42EH Terminal S1...

Страница 89: ...reset on Integral control disabled No Yes 0F Not used Set when the terminal is used for the built in PLC or not used Yes Yes 10 Up command Always set with the down command Yes Yes 11 Down command Alw...

Страница 90: ...H DO2 Sel H2 03 Terminal DO3 func tion selection contact Multi function contact output 3 DO3 00 to FFH 0FH No A A 442H DO3 Sel H2 04 Terminal DO4 func tion selection contact Multi function contact out...

Страница 91: ...ndertorque detection 1 NO NO contact Overtorque undertorque detection when on Yes Yes 0C Loss of frequency reference Effective when L4 05 operation selection when frequency refer ence is lost is set t...

Страница 92: ...he input gain level when terminal AI2 is 10 V Set according to the 100 value selected in H3 05 0 0 to 1000 0 100 0 Yes A A 455H Term AI2 Gain H3 07 Bias terminal AI2 Sets the input gain level when ter...

Страница 93: ...equency reference command value Yes Yes 02 Frequency bias Maximum number of rotations Yes Yes 05 Accel decel time changes reduction coefficient Set acceleration and deceleration times Yes Yes 06 DC in...

Страница 94: ...on analog output 0 to 99 3 Yes A A 473H Term AO2 Signal H4 05 Gain terminal AO2 Sets the multi function analog output 2 voltage level gain The output 10 V as 100 of the monitored item will be increase...

Страница 95: ...e lim ited to 10 V 0 to 30 00 1 00 Yes A A 47AH Term AO4 Gain H4 12 Bias terminal AO4 Sets the bias added to the AO4 voltage level The bias is 0 to 10 when 10 V is 100 However the voltage output from...

Страница 96: ...08 a percentage of the maximum output fre quency has continued for more than the time specified by H7 09 detection time in units of seconds 0 to 120 115 No No A 4A7H PG Overspd Level H7 09 Overspeed...

Страница 97: ...detection level L1 07 is applied to a motor loaded under the motor over load detection start level L1 06 in units of seconds The factory setting is 60 0 sec onds Set the protection time accord ing to...

Страница 98: ...me when Momentary Power Loss Selec tion L2 01 is set to 1 in units of seconds 0 0 to 10 0 2 0 s No A A 4F1H PwrL Ridethru t L2 03 Min baseblock time Sets the time to continuously baseblock the motor w...

Страница 99: ...s returned 2 Intelligent acceleration mode Using the L3 02 level as a basis acceleration is automatically adjusted Set acceleration time is disregarded 0 to 2 0 No A No 520H StallP Accel Sel L3 02 Sta...

Страница 100: ...uency or motor speed detection width as a percentage 0 0 to 100 0 2 0 No A A 531H Spd Agree Width L4 03 Speed agree detection level Effective when Desired fre quency speed agree 2 Fre quency FOUT dete...

Страница 101: ...eration 4 Overtorque detected continuously during operation output stopped upon detection protected operation 5 Undertorque detection only with speed agreement operation continues after overtorque war...

Страница 102: ...tion Control Methods MEMO BUS Register Open loop Vector Flux Vector Display L7 01 Forward drive torque limit Sets the torque limit value as a percentage of the motor rated torque Four individual regi...

Страница 103: ...vertently or open phase may not be detected In this case set to 0 0 to 2 2 No A A 576H Ph Loss Out Sel L8 08 Output open phase detection level In the case of L8 07 1 At the time of output current 5 an...

Страница 104: ...e above the L9 06 set level that continues for the time set in L9 07 is detected 0 00 to 10 00 1 00 s No A A 5A6H OV Time L9 14 Control power supply fault detection selec tion Selects the control powe...

Страница 105: ...tant as follows If hunting occurs increase the set value If response is low decrease the set value Adjust the setting by 0 05 at a time while checking the response 0 00 to 10 00 2 00 No A No 5D0H AFR...

Страница 106: ...Operator and the constant settings 0 or 1 1 No A A 6F0H Local Remote Key o2 02 STOP key during control circuit ter minal operation Sets the Stop Key in the run mode 0 Disabled When the Run Com mand i...

Страница 107: ...nnection Matrix converter output is cut off and fault contact is operated 0 or 1 0 No A A 6F5H Oper Detection o2 07 Cumulative opera tion time setting Sets the cumulative operation time in hour units...

Страница 108: ...on value Oper ated in inverse proportion 0 to 10 000 5 389 No A A 785H Input V Gain Y1 23 Gain equivalent to input current Gain for adjustment of input current detection value Oper ated in inverse pro...

Страница 109: ...Yes Yes 723H Rated Current T1 05 Motor rated frequency Sets the motor base frequency on the nameplate in units of Hz 0 00 to 400 00 E1 06 Hz No Yes Yes 724H Rated Frequency T1 06 Number of motor pole...

Страница 110: ...itors the detected motor speed Max speed 0 01 A A 44H Motor Speed U1 06 Output voltage Monitors the output voltage reference value in the Matrix converter Voltage class 3300 VAC 6600 VAC 1 V A A 45H O...

Страница 111: ...nitors the calculated value of the motor secondary current Motor rated secondary current 0 1 A A 51H Mot SEC Cur rent U1 19 Motor exciting current Id Monitors the calculated value of the motor excitat...

Страница 112: ...t Voltage class 3300 VAC 6600 VAC 0 1 A A 5FH ACR q Output U1 33 ACR output of d axis Monitors the current control output value for the motor excitation current Voltage class 3300 VAC 6600 VAC 0 1 A A...

Страница 113: ...H Power Descent U1 55 Motor tempera ture Monitors the motor temperature Enabled only when E2 14 is set to 1 enabled 1 C A A 76H Motor Temp U1 64 Current refer ence of q axis Monitors the current refer...

Страница 114: ...ys 0 1 Motor overload OL1 Not used always 0 1 Overtorque 1 OL3 1 Overtorque 2 OL4 1 Phase order fault SRC 1 Input power supply frequency fault FDEV 0 0 0 0 0 0 0 0 1 Over speed OS 1 Speed deviation DE...

Страница 115: ...put from PLC EF0 Not Used always 0 Not Used always 0 Not Used always 0 Not Used always 0 1 Undertorque 1 UL3 0 0 0 0 0 0 0 0 1 Undertorque 2 UL4 1 Input over voltage IOV Not used always 0 Not used alw...

Страница 116: ...the main power supply input voltage Main circuit input voltage L9 01 1 V A A 99H Power Voltage U1 94 Power supply current Not used 0 1 A A A 9DH Power Current U1 95 Primary current reference Monitors...

Страница 117: ...by initialize Max speed 0 01 A A Motor Speed U2 07 Output voltage at fault U1 06 It is cleared by initialize Voltage class 3300 VAC 6600 VAC 0 1 V A A Output Voltage U2 09 Output power at fault U1 08...

Страница 118: ...U1 53 It is cleared by initialize Motor no load current 0 01 A A Mag flux Ref Constant Number Name Description 100 Value Min Unit Control Methods MEMOBUS Register Display Open loop Vector Flux Vector...

Страница 119: ...eristics 6 10 Adjusting Frequency References 6 15 Speed Limit Frequency Reference Limit Function 6 18 Improved Operating Efficiency 6 19 Machine Protection 6 24 Continuing Operation 6 35 Input Termina...

Страница 120: ...ator s reference frequency setting display For details on setting the reference frequency refer to Chapter 3 Digital Operator and Modes Fig 6 1 Frequency Setting Display Constant Number Name Descripti...

Страница 121: ...I1 Fig 6 2 Voltage Input for Master Speed Frequency Reference INFO ISO AMP has two types of input voltage input and current input The standard Matrix converter is equipped with an ISO AMP which is pro...

Страница 122: ...gital Operator refer to Chapter 3 Digital Operator and Modes Performing Operations Using Control Circuit Terminals When b1 02 is set to 1 you can perform Matrix converter operations using the control...

Страница 123: ...Frequencies below E1 09 in the coast to stop state 2 Run at min frequency E1 09 3 Run at zero speed Frequen cies below E1 09 are zero 0 to 3 1 No No A 1A4H Zero Speed Oper b2 01 Zero speed level DC i...

Страница 124: ...time settings refer to page 6 10 Setting Acceleration and Deceleration Times Fig 6 3 Deceleration to Stop b2 04 DC injection braking time at stop Sets the time to perform DC injection braking at stop...

Страница 125: ...inertia including the load Fig 6 5 Coast to Stop Injection brake time at start b2 03 Zero speed control b2 04 Baseblock b2 03 b2 04 b2 03 b2 04 b2 03 b2 04 Run Command off On Off Frequency reference...

Страница 126: ...L2 03 has elapsed Constant Number Name Description Setting Range Factory Setting Change during Operation Control Methods MEMOBUS Register Open loop Vector Flux Vector Display b2 02 DC injection brakin...

Страница 127: ...rent you can change the DC injection brake current level using the analog input At 10 V input voltage or 20 mA input current 100 of the Matrix converter rated current will be applied Fig 6 7 DC Inject...

Страница 128: ...when the multi function input Accel Decel Time 1 is on in units of 1s 60 0 s Yes A A 242H Accel Time 2 C1 04 Deceleration time 2 Sets the deceleration time when the multi function input Accel Decel T...

Страница 129: ...lue other than 0 0 Hz If C1 11 is set to 0 0 Hz the function will be disabled C2 01 S curve characteristic time at acceleration start All sections of the S curve characteris tic time are set in units...

Страница 130: ...NFO Set the S curve characteristic time to lengthen acceleration deceleration time as follows Acceleration time Selected acceleration time Acceleration start time S curve characteristic time Accelerat...

Страница 131: ...ng Operation Control Methods MEMOBUS Register Open loop Vector Flux Vector Display L3 01 Stall prevention selection during accel 0 Disabled Acceleration as set With a heavy load the motor may stall 1...

Страница 132: ...ically lowered to prevent stalling L3 03 is the limit value to prevent the stall prevention level in the constant output range from being reduced more than necessary Set the constants as a percent tak...

Страница 133: ...453H Term AI2 Signal H3 05 Multi function analog input terminal AI2 Selects multi function analog input function for terminal AI2 0 to 1FH 1FH No A A 454H Term AI2 Sel H3 06 Gain terminal AI2 Sets th...

Страница 134: ...Yes A A 45EH Term AI4 Bias H3 16 Analog input filter time constant Sets primary delay filter time constant in seconds for the four analog input terminals AI1 AI2 AI3 AI4 Effective for noise control e...

Страница 135: ...ording to the following formula d3 01 d3 02 d3 03 Analog input When constants d3 01 to d3 03 are set to 0 the jump frequency function is disabled Output frequency Jump frequency reference Jump frequen...

Страница 136: ...requency as a percent taking E1 04 Maximum Out put Frequency to be 100 Related Constants Constant Number Name Description Setting Range Factory Setting Change during Operation Control Meth ods MEMOBUS...

Страница 137: ...sually setting is not necessary Adjust this constant in the fol lowing cases When actual speed is low increase the set value When actual speed is high decrease the set value Used as the applicable con...

Страница 138: ...nt increases resulting in an increase in slip If C3 01 is set the amount of slip is adjusted as the temperature rises Set C3 01 if the amount of torque varies with the temperature when using torque co...

Страница 139: ...x converter current margin Setting Precautions If using the device at medium to low speed only if the power supply voltage is 10 or more higher than the motor rated voltage or if the torque control ac...

Страница 140: ...splay C4 01 Torque compensation gain Sets torque compensation gain as a ratio Usually setting is not necessary Adjusts in the following cir cumstances When the cable is long increase the set value Whe...

Страница 141: ...need to make this setting Adjust this constant as follows If hunting occurs increase the set value If response is low decrease the set value Adjust the setting by 0 05 at a time while checking the re...

Страница 142: ...f the motor speed is disabled because torque control is given priority Therefore the acceleration and deceleration times may increase or the number of motor rotations may decrease The torque limit acc...

Страница 143: ...2 Speed agree detection width Effective when Frequency speed agree 1 Desired fre quency speed agree 1 or Frequency FOUT detection 1 Frequency FOUT detec tion 2 is set for a multi function output Sets...

Страница 144: ...tection 2 L4 02 Speed agree detection width Fref Fout Agree 1 Fref Set Agree 1 Frequency Detection 1 Frequency Detection 2 L4 03 Speed agree detection level Fref Set Agree 2 Frequency Detection 3 Freq...

Страница 145: ...e L4 02 Output frequency or motor speed Fref Fout Agree 1 Multi function output setting 2 Off On Frequency reference Output frequency or motor speed Fref Fout Agree 2 L4 04 Multi function output setti...

Страница 146: ...torque undertorque detection disabled 1 Overtorque detection only with speed agreement operation continues after overtorque warning 2 Overtorque detected continuously during operation operation contin...

Страница 147: ...H Torq Det 2 Sel L6 05 Overtorque Under torque detection level 2 0 to 300 150 No A A 554H Torq Det 2 Lvl L6 06 Overtorque Under torque detection time 2 0 0 to 10 0 0 1 s No A A 555H Torq Det 2 Time Se...

Страница 148: ...rque detection only with speed matching output stopped upon detec tion protected operation OL3 lit OL4 lit 4 Overtorque detected continuously during operation output stopped upon detection protected o...

Страница 149: ...03 or L6 06 L6 03 or L6 06 On On Undertorque detection disabled band is approximately 10 of the Inverter rated output current or motor rated torque Motor current output torque L6 02 or L6 05 Undertor...

Страница 150: ...detection level L1 07 is applied to a motor loaded under the motor over load detection start level L1 06 in units of seconds The factory setting is 60 0 sec onds Set the protection time accord ing to...

Страница 151: ...ent exceeds the motor overload detection start level the electronic thermal protection will activate The following diagram shows an example of the characteristics of the electronic thermal protection...

Страница 152: ...applications in which reverse motor rotation can cause problems e g fans pumps etc Related Constants Constant Number Name Description Setting Range Factory Setting Change during Operation Control Meth...

Страница 153: ...fault occurs immediately after a momen tary power loss 1 Enabled Continued opera tion within the allowable ride through time after a momentary power loss A backup power source for the control power su...

Страница 154: ...for the Run Command 0 Disabled speed calculation 1 Enabled speed calculation Speed Calculation When the search is started the motor speed is calculated and acceleration deceleration is performed from...

Страница 155: ...the speed obtained by multiplying the calculated speed by the compensation gain 1 00 to 1 50 1 05 No A No 1C9H Srch Detect Comp b3 11 Speed search method switching level On speed calculation the searc...

Страница 156: ...g speed search Sets the software current limit value at 0 Hz at speed search as a percentage of the motor rated current 0 0 to 300 0 100 0 No A A 1D1H SpdSrch CLA Lvl2 L2 03 Min baseblock time Sets th...

Страница 157: ...starts the speed search Constant b3 02 is a current detection speed search current detection level for search completion When the current falls below the detection level the speed search is viewed as...

Страница 158: ...ates and decelerates from the cal culated speed to the set frequency You can also search including direction of motor rotation External Speed Search Command External search command 1 and external sear...

Страница 159: ...g 6 17 Speed Search After Baseblock Calculated Speed Loss Time L2 03 Main circuit power supply Output frequency Output current Off On Start using speed detected Set frequency reference Minimum baseblo...

Страница 160: ...minals The control circuit terminals are normally used via PLC so set b1 01 and b1 02 to 3 PLC and do not change this setting Related Constants Constant Number Name Description Setting Range Factory S...

Страница 161: ...al Operator Clear the baseblock command to restart the operating using speed search from frequency references from the previous baseblock command input Multi function Contact Inputs H1 01 to H1 10 Tim...

Страница 162: ...ave been allocated at the same time Application Precautions Frequency outputs using UP DOWN commands are limited by the frequency reference upper and lower limits set in constants d2 01 and d2 02 Here...

Страница 163: ...JOG command Related Constants Constant Number Name Description Setting Range Factory Setting Change during Operation Control Methods MEMOBUS Register Open loop Vector Flux Vector Display d1 17 Jog fre...

Страница 164: ...es When both FJOG command and RJOG commands are on for 500 ms or longer at the same time the Matrix converter stops according to the setting in b1 03 stopping method selection Setting Value Function C...

Страница 165: ...External fault detection method Operation during external fault detection The following table shows the relationship between the combinations of conditions and the set value in H1 Note 1 Set the inpu...

Страница 166: ...being output Off The Matrix converter is not outputting a frequency Baseblock DC injection braking initial excita tion or stopped On The Matrix converter is outputting a frequency Off The output frequ...

Страница 167: ...ions During flux vector control method 1 Frequency reference Frequency reference upper limit d2 01 Frequency reference Frequency reference lower limit d2 02 or Frequency reference Output frequency low...

Страница 168: ...rminal AO1 Sets the bias added to the AO1 voltage level The bias is 0 to 10 when 10 V is 100 However the voltage output from the terminal will be lim ited to 10 V 100 0 to 100 0 0 0 Yes A A 472H Term...

Страница 169: ...t 0 to 99 9 Yes A A 479H Term AO4 Signal H4 11 Gain terminal AO4 Sets the multi function analog output 4 voltage level gain The output 10 V as 100 of the monitored item will be increased by the set ga...

Страница 170: ...for terminals AO1 to AO4 can be adjusted while the Matrix converter is stopped For example just pressing the Enter Key and displaying the data setting display for H4 02 or H4 03 will cause the follow...

Страница 171: ...ange during Operation Control Methods MEMOBUS Register Open loop Vector Flux Vector Display o2 01 LOCAL REMOTE key enable disable Sets the Digital Operator Local Remote Key 0 Disabled 1 Enabled Switch...

Страница 172: ...Set o2 07 to 0 to clear U1 13 Matrix converter Operating Time Prohibiting Writing Constants from the Digital Operator If you set A1 01 to 0 you can refer to and set the A1 and A2 constant groups and r...

Страница 173: ...A 4A4H PG Rotation Sel H7 08 Overspeed detection level Sets the overspeed detection method An overload is detected when a frequency above the level spec ified by H7 08 a percentage of the maximum outp...

Страница 174: ...a load is applied and B phase driven when a load is not applied Detecting PG Open Circuit When PG cable disconnection PGO is detected the motor will coast to stop Detecting Motor Overspeed An error is...

Страница 175: ...he actual motor speed is too great Speed deviation DEV is detected after a speed agreement is detected and when the speed reference and actual workpiece speed are within the setting of L4 02 if a spee...

Страница 176: ...ting This chapter describes the fault displays and countermeasure for the FSDrive MX1S series Matrix converter and motor problems and countermeasures Protective and Diagnostic Functions 7 2 Troublesho...

Страница 177: ...e of the fault Use one of the following methods to reset the fault before restarting the Matrix converter Set a multi function contact input H1 03 to H1 16 to 14 Fault Reset and turn on the fault rese...

Страница 178: ...time The phase order has been changed since the last time the power supply was turned on CUV CTL PS UnderVolt F Control power supply fault Control power supply was lowered Exclusive contact signal inp...

Страница 179: ...e current setting in L6 05 and time setting in L6 06 are appropri ate Check the mechanical system and correct the cause of the overtorque UL3 Undertorque Det 1 F A Undertorque Detected 1 Operation sel...

Страница 180: ...o1 Check the connection to the Digital Oper ator CPF00 COM ERR OP MxC F Digital Operator Communications Error 1 Communications with the Digital Operator were not established within 5 seconds after the...

Страница 181: ...A cell communications error link error was detected on the modulator board Inspect the optical fiber cable and replace it if damaged Replace the CCB Replace the modulator board PAR MB F A cell communi...

Страница 182: ...the motor insulation Check the acceleration deceleration time setting Check the PLG installation and signals Check the load Replace the CCB Detail nn SROH FLT F Snubber Resistor Overheated The tempera...

Страница 183: ...occurs ALM Red Lit when an alarm occurs in controller BAT ALM Red Lit when battery voltage has dropped Cell Status LED READY Green Lit when interface circuit of the cell is operating RUN Green Lit wh...

Страница 184: ...he voltage reaches approx imately 50 V FLT Lit when a cell fault occurs LINK ON Lit during normal transmission with the controller RUN Lit while the cell is operating POWER Lit while the controller is...

Страница 185: ...ime Down must be off to allow the use of UP and vice versa Speed Search 1 61 maximum output frequency and Speed Search 2 62 set fre quency were selected at the same time The emergency Stop Command NO...

Страница 186: ...the PG rotation direction and setting value of H7 05 PG rotation direction ER 04 Motor Speed Motor speed error Torque reference value has exceeded 100 for 3 seconds during autotuning The motor power c...

Страница 187: ...Base block stop The base block command was input from the PLC to cancel autotuning Clear the base block command from the PLC Table 7 4 Errors During Autotuning Continued Display Meaning Probable caus...

Страница 188: ...ble The Matrix converter is operating drive mode There are some constants that cannot be set during operation Turn the Matrix converter off and then make the settings Constant write enable is input Th...

Страница 189: ...voltage current is input then the frequency reference will be zero Check to be sure that the set value and analog input value are correct The motor does not operate when an external operation signal...

Страница 190: ...revention function but the motor responsiveness limit may be exceeded if acceleration is too rapid or if the load is too heavy Lengthen the acceleration time or reduce the load Also consider increasin...

Страница 191: ...ning separately for the motor or set the motor constants through calculations If the Motor Operates Higher Than the Reference Use the following information if the motor operates higher than the refere...

Страница 192: ...amount by either lightening the load or lengthening the acceleration decelera tion time Also consider increasing the motor capacity The ambient temperature is too high The motor rating is determined w...

Страница 193: ...tuning or set the motor constants according to calculations Autotuning has not been performed Vector control will not perform if autotuning has not been performed Perform autotuning separately for the...

Страница 194: ...he output frequency does not change within the jump frequency range Check to be sure that the Jump Frequency 1 to 3 constants d3 01 to d3 03 and Jump Frequency Width constant d3 04 settings are suitab...

Страница 195: ...Maintenance and Inspection This chapter describes basic maintenance and inspection for the FSDrive MX1S series Matrix converter Maintenance and Inspection 8 2...

Страница 196: ...CHARGE on the front of Power Cell is unlit and that the power supply is off before starting the replacement The FSDrive MX1S series Matrix converter is a medium voltage device Wait 15 min utes after...

Страница 197: ...ions Location Item Inspection Entire system Ambient tempera ture Check the ambient temperature and humidity and check for dust harmful gas and oil mist Entire FSDrive MX1S Check for abnormal vibration...

Страница 198: ...ion of cable sheath Transformer Confirm primary secondary voltages are normal Power cells Check for leakage from the smoothing capacitor for snubber Confirm the safety valve of the smoothing capacitor...

Страница 199: ...inals Power cells Cooling fan Main circuit output terminals Main circuit input terminals Transformer Controller Front View Operation circuit Control circuit terminals Main circuit output terminals Mai...

Страница 200: ...nsulation resistance at the secondary switchgear output terminals Screws Bolts and Connectors Loose I O terminal bolts and or loose board connectors can cause failure or malfunction of the Matrix con...

Страница 201: ...or 5 can be selected Power Cells Inspect all the power cells as described below 1 Check the external appearance Check for discolorations such as burn marks on the Power Cell signs of leakage protrudi...

Страница 202: ...detergent Control Board Visually check the control board for the following items 1 Abnormal smell or discoloration of the board 2 Loose screws or connectors Cooling Fan Inspect the cooling fan as des...

Страница 203: ...ts contact your Yaskawa representative These replacements require trained pro fessionals The standard replacement period is based on the following usage conditions Ambient temperature Yearly average o...

Страница 204: ...ard JEBC 61301 HMXC Control board to be mounted on the modulator board Modulator board JEBC 61302 HMXC Medium voltage Matrix converter control module Current detection resistance board JEBC 61902 x x...

Страница 205: ...lass 1150 kVA 3000 kVA 6 kV class 2300 kVA 6000 kVA Table 8 6 Power Cell Models Power Cell Rating Power Cell Model Cell Control Board CCB Model GDB 1 Model TRB 2 Model Applicable FSDrive MX1S Capacity...

Страница 206: ...ounted in an FSDrive MX1S Series Matrix converter Voltage Class Fre quency Hz Model CIMR MX1S Cooling Fans in Transformer Panel Cooling Fans in Power Cell Panel Model Specifications Qty Model Specific...

Страница 207: ...remove Mounting a New Cooling Fan When a new cooling fan is properly mounted reinstall the components in the reverse order of removal Make sure that the cables are correctly connected to the cooling...

Страница 208: ...anel 7 When the entire power cell is placed on the lifter platform fix the power cell on the platform using a belt etc to prevent the power cell from falling off 8 Return the extended platform to its...

Страница 209: ...Direction to lift out the power cell Lifter Place the lifter platform under the power cell and fix Cell mounting beam Fix the power cell on the lifter platform for transportation Lifter Power cell fa...

Страница 210: ...e time that the memory is backed up by the internal capacitor is limited to one hour 2 Remove the battery Touch the controller cover to remove static electricity before starting replacement work Remov...

Страница 211: ...Specifications This chapter describes the FSDrive MX1S series Matrix converter standard specifications FSDrive MX1S Standard Specifications 9 2...

Страница 212: ...ed speed and 100 load Power Factor 0 95 min at motor rated speed and 100 load Cooling Method Forced air cooling using an exhausting fan with fault detector Control Specifi cations Control Method Open...

Страница 213: ...d Forced air cooling using an exhausting fan with fault detector Control Specifica tions Control Method Open loop vector control flux vector control Main Circuit Voltage type series multiplex Frequenc...

Страница 214: ...umbers of the revised manuals are given on the bottom of the back cover Date of Printing Rev No Section Revised Content May 2007 First edition MANUAL NO EZZ010380 Printed in Japan May 2007 07 05 Date...

Страница 215: ...CTRIC AMERICA INC 2121 Norman Drive South Waukegan IL 60085 U S A Phone 1 847 887 7000 Fax 1 847 887 7370 YASKAWA ELETRICO DO BRASIL COMERCIO LTD A Avenida Fagundes Filho 620 Bairro Saude Sao Paulo SP...

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