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EN 34

YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide

8  Safe Disable Input Function

8

Safe Disable Input Function

Specifications

Precautions

DANGER! 

Improper use of the Safe Disable function can result in serious injury or even death.

Make sure the whole system or machinery that the Safe Disable function is used in complies with safety requirements. When 

implementing the Safe Disable function into the safety system of a machine, a thorough risk assessment for the whole system has to 

be carried out to assure it complies with relevant safety norms (e.g., ISO13849, IEC61508, EN/IEC62061,...).

DANGER! 

When using a PM motor, even if the drive output is shut off by the Safe Disable function, a break down of two output 

transistors can cause current to flow through the motor winding, resulting in a rotor movement for a maximum angle of 180 degree 

(electrically). Make sure such a situation would have no effect on the safety of the application when using the Safe Disable function. 

This is not a concern with induction motors.

DANGER! 

The Safe Disable function can switch off the drive output, but does not cut the drive power supply and cannot electrically 

isolate the drive output from the input. Always shut off the drive power supply when performing maintenance or installations on the 

drive input side as well as the drive output side.

DANGER! 

When using the Safe Disable inputs, make sure to remove the wire links between terminals H1, H2, and HC that were 

installed prior to shipment. Failing to do so will keep the Safe Disable circuit from operating properly and can cause injury or even 

death.

DANGER! 

All safety features (including Safe Disable) should be inspected daily and periodically. If the system is not operating 

normally, there is a risk of serious personal injury.

DANGER! 

Only a qualified technician with a thorough understanding of the drive, the instruction manual, and safety standards should 

be permitted to wire, inspect, and maintain the Safe Disable input.

NOTICE: 

From the moment terminal inputs H1 and H2 have opened, it takes up to 1 ms for drive output to shut off completely. The 

sequence set up to trigger terminals H1 and H2 should make sure that both terminals remain open for at least 1 ms in order to properly 

interrupt drive output.

NOTICE: 

The Safe Disable Monitor (output terminals DM+ and DM-) should not be used for any other purpose than to monitor the 

Safe Disable status or to discover a malfunction in the Safe Disable inputs. The monitor output is not considered a safe output.

Using the Safe Disable Function

The Safe Disable inputs provide a stop function in compliance with “Safe Torque Off” as defined in the IEC61800-5-2. 
Safe Disable inputs have been designed to meet the requirements of the ISO13849-1, Category 3 PLd, and IEC61508, 
SIL2. 

A Safe Disable Status Monitor for error detection in the safety circuit is also provided.

Safe Disable Circuit

The Safe Disable circuit consists of two independent input channels that can block the output transistors. In addition, it 
provides a monitoring channel that indicates the status of those two input channels.

The input can either use the drive internal power supply or an external power supply. Use jumper S3 on the terminal 
board to select between Sink or Source mode with either internal or external power supply.

A single photocoupler output is available to monitor the status of the Safe Disable terminals. 

Refer to Control Circuit 

Terminal Functions on page 16

 for signal specifications when using this output.

Inputs / Outputs

Two Safe Disable inputs and one EDM output according to ISO13849-1 Cat. 3 PLd, 
IEC61508 SIL2.

Operation Time

Time from input open to drive output stop is less than 1 ms.

Failure Probability

Demand Rate Low

PFD = 5.15E

-5

Demand Rate High or 

Continuous

PFH = 1.2E

-9

Performance Level

The Safe Disable feature satisfies all requirements of performance level d (PLd) as defined 
by ISO13849-1 (this includes DC from EDM).

Содержание CIMR-AC4A WAA Series

Страница 1: ...art Guide MANUAL NO TOEP C710616 97A Type CIMR AC4A Models 400 V Class 18 5 to 90 kW To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance En...

Страница 2: ...ten permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality product...

Страница 3: ...ADY Quick Start Guide Table of Contents 1 SAFETY INSTRUCTIONS AND GENERAL WARNINGS 4 2 MECHANICAL INSTALLATION 9 3 ELECTRICAL INSTALLATION 12 4 KEYPAD OPERATION 18 5 START UP 20 6 PARAMETER TABLE 25 7...

Страница 4: ...eady drives are prepared for being mounting in a panel to achieve protection class IP54 The drives heatsink is mounted outside the cabinet and not in IP54 area An adequate sealing is attached to the d...

Страница 5: ...any is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual WARNING Indicates a hazardous situation which if not avoided could result in death or...

Страница 6: ...wear eye protection before beginning work on the drive Never short the output circuits of the drive Do not short the output circuits of the drive Failure to comply could result in death or serious in...

Страница 7: ...he drive Failure to comply could result in death or serious injury from falling equipment CAUTION Crush Hazard Do not carry the drive by the front cover Failure to comply may result in minor or modera...

Страница 8: ...esulting in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive Do not carelessly connect parts or devices to the drives braking transisto...

Страница 9: ...sink mounting to achieve protection class IP54 Ambient Temperature 10 C to 50 C outside panel up to 40 C controller part inside panel Drive reliability improves in environments without wide temperatur...

Страница 10: ...mensions Drive Dimensions Model CIMR A Dimensions mm Weight kg Figure W H D D1 4A0044 1 275 402 197 5 75 11 4A0058 2 300 455 275 102 21 4A0072 325 505 275 102 25 4A0088 370 565 283 105 36 4A0103 370 5...

Страница 11: ...s otherwise the sealing might be damaged Mount the drive and fix it with the matching size screws not shipped with the drive and mind the tightening torque Model CIMR A 1 prepared holes for screw or b...

Страница 12: ...ulse train inputs Power supply 10 5 Vdc max 20 mA Analog Input 1 Frequency Reference Bias 10 to 10 Vdc 20 k Analog Input 2 Frequency Reference Bias 10 to 10 Vdc 20 k 0 or 4 to 20 mA 250 Analog Input 3...

Страница 13: ...noise filter to the input side See the table in Main Circuit on page 13 or refer to the Technical Manual for details 2 Place the drive and EMC noise filter in the same enclosure 3 Use braided shield...

Страница 14: ...e capacity power supply transformer over 600 kVA Wiring the Main Circuit Output Consider the following precautions for the output circuit wiring Do not connect any other load than a 3 phase motor to t...

Страница 15: ...might fit tightly into the terminals To disconnect them grasp the wire end with a pair of pliers release the terminal using a straight edge screw driver turn the wire for about 45 and pull it gently...

Страница 16: ...peed reference 1 S6 Multi function input 6 Multi step speed reference 2 S7 Multi function input 7 Jog reference S8 Multi function input 8 External baseblock SC Multi function input common SN Multi fun...

Страница 17: ...0 to 10 Vdc input impedance 20 k Use switch S4 on the control terminal board to select between analog input or PTC input If PTC is selected set H3 06 E AC Frequency reference common 0 V E G Ground for...

Страница 18: ...drive is operating the motor flashes during deceleration to stop or when the frequency reference is 0 flashes quickly the drive is disabled by a DI the drive was stopped using a fast stop DI or a run...

Страница 19: ...y MONITR FREF d1 01 U1 01 000 00Hz 3 4 0 00 50 00 0 00Hz DRV FWD Rdy MODE U1 01 0 00Hz U1 02 0 00Hz U1 03 0 00A DRV Monitor Menu Rdy MODE PRG Modified Consts HELP HELP DATA MODE PRG Quick Setting DATA...

Страница 20: ...h speed accuracy This mode should be used if the motor parameters are unknown and Auto Tuning cannot be performed Open Loop Vector Control A1 02 2 General variable speed applications Applications requ...

Страница 21: ...20 of drive rated current for 60 s L3 02 Stall Prevention during Acceleration 150 120 L3 06 Stall Prevention during Run 150 120 Default carrier frequency 2 kHz 2 kHz Swing PWM Type Setting Application...

Страница 22: ...age is still applied to the motor during the tuning process even thought the motor may not be rotating b1 01 Reference source Frequency reference input 0 Operator keypad Set the frequency references i...

Страница 23: ...middle and right digit set the function and the left digit sets the output characteristics 0 Output as selected 1 Inverse output Multi Function Analog Inputs H3 The function of each analog input can...

Страница 24: ...e motor without load and check if all input outputs and the sequence work as desired 2 Connect the load to the motor 3 Run the motor with load and make sure that there is no vibrations hunting or moto...

Страница 25: ...s the DC Injection Braking current as a percentage of the drive rated current b2 03 DC Injection Braking Time at Start Sets DC Injection Braking Zero Speed Control when in CLV PM time at start Disable...

Страница 26: ...ital Inputs H1 01 to H1 08 Multi Function Digital Input Terminal S1 to S8 Function Selection Selects the function of terminals S1 to S8 Note Major functions are listed at the end of the table No Name...

Страница 27: ...nput Bias Sets the level of the value selected in H6 01 when 0 Hz is input Pulse Output Setting H6 06 Pulse Train Monitor Selection Select the pulse train monitor output function value of the part of...

Страница 28: ...urrent for a standard 4 pole YASKAWA motor Enter the no load current as indicated on the motor test report T1 10 Motor Rated Slip Stationary Auto Tuning Sets the motor rated slip After setting the mot...

Страница 29: ...Most Recent Fault U3 05 to U3 10 5th to 10th Most Recent Fault U3 11 to U3 14 Cumulative Operation Time at 1st to 4th Most Recent Fault U3 15 to U3 20 Cumulative Operation Time at 5th to 10th Most Rec...

Страница 30: ...e Run command and reset the drive Option External Fault An external fault was tripped by the upper controller via an option card Remove the fault cause reset the fault and restart the drive Check the...

Страница 31: ...the load Make sure that the drive is big enough to handle the load The overload capability is reduced at low speeds Reduce the load or increase the drive size DC Overvoltage DC bus voltage rose too h...

Страница 32: ...ttings 0 and F PID functions have been assigned to both analog inputs and the pulse input at the same time Fix any incorrect setting Refer to the Technical Manual for more details A function has been...

Страница 33: ...t Check the V f pattern setting Perform Auto Tuning without the load connected Check the input data and repeat Auto Tuning Motor iron core saturation alarm Calculated core saturation values out of ran...

Страница 34: ...drive the instruction manual and safety standards should be permitted to wire inspect and maintain the Safe Disable input NOTICE From the moment terminal inputs H1 and H2 have opened it takes up to 1...

Страница 35: ...is not active When Safe Disable was activated during stop normal operation can be resumed by simply turning on both Safe Disable inputs i e by deactivating Safe Torque Off When Safe Disable was activa...

Страница 36: ...function Digital Operator Display When both Safe Disable inputs are open Hbb will flash in the digital operator display Should only one of the Safe Disable channels be on while the other is off HbbF w...

Страница 37: ...Date of Publication Rev No Section Revised Content February 2012 1st edition June 2012 1 2 Change ambient temperature specifications Change dimensions tightening torque table 3 Extend EMC Filter Inst...

Страница 38: ...skawa co jp In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof the export will fall under the rel...

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