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YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide

7  Troubleshooting

7

Troubleshooting

General Fault and Alarms

Faults and alarms indicate problems in the drive or in the machine.

An alarm is indicated by a code on the data display and the flashing ALM LED. The drive output is not necessarily 
switched off. 

A fault is indicated by a code on the data display and the ALM LED is on. The drive output is always switched off 
immediately and the motor coast to stop.

To remove an alarm or reset a fault, trace the cause, remove it and reset the drive by pushing the Reset key on the 
operator or cycling the power supply.

This lists up the most important alarms and faults only. Please refer to the Technical Manual for a complete list.

Digital Operator AL

FLT

Cause

Corrective Action

Base Block

The software base block function is assigned to one of 
the digital inputs and the input is off. The drive does not 
accept Run commands.

• Check the digital inputs function selection.
• Check the upper controller sequence.

Control Fault

The torque limit was reached during deceleration for 
longer than 3 s. when in Open Loop Vector control

• The load inertia is too big.
• The torque limit is too low.
• The motor parameters are wrong.

• Check the load.
• Set the torque limit to the most appropriate setting 

(L7-01 through L7-04).

• Check the motor parameters.

Control Circuit 

Fault

There is a problem in the drive’s control circuit.

• Cycle the drive power supply.
• Initialize the drive.
• Replace the drive if the fault occurs again.

Control Circuit 

Fault

There is no terminal board connected to the control 
board.

• Check if the terminal board is installed properly.
• Uninstall and Reapply the terminal board.
• Change the drive.

Cannot Reset

Fault reset was input when a Run command was active. Turn off the Run command and reset the drive.

Option External 

Fault

An external fault was tripped by the upper controller via 
an option card.

• Remove the fault cause, reset the fault and restart the 

drive.

• Check the upper controller program.

External Fault

A forward and reverse command were input 
simultaneously for longer than 500 ms. This alarm 
stops a running motor.

• Check the sequence and make sure that the forward 

and reverse input are not set at the same time.

External Faults

• An external fault was triggered by an external device 

via one of the digital inputs S1 to S8.

• The digital inputs are set up incorrectly.

• Find out why the device tripped the EF. Remove the 

cause and reset the fault.

• Check the functions assigned to the digital inputs.

Ground Fault

• Ground leakage current has exceeded 50% of the 

drives rated output current.

• Cable or motor insulation is broken.
• Excessive stray capacitance at drive output.

• Check the output wiring and the motor for short 

circuits or broken insulation. Replace any broken 
parts.

• Reduce the carrier frequency.

Safe Disable

Both Safe Disable inputs are open. The drive output is 
safely disabled and the motor can not be started.

• Check why the upper controller’s safety device 

disabled the drive. Remove the cause and restart.

• Check the wiring.
• If the Safe Disable function is not utilized for the 

ISO13849-1, Category 3 PLd, and IEC61508, SIL2 or 
for disabling the drive, the terminals HC, H1, H2 must 
be linked.

Safe Disable Fault

Drive output is disabled while only one of the Safe 
Disable inputs is open. (normally both input signals H1 
and H2 should be open)

• One channel is internally broken and does not switch 

off, even if the external signal is removed.

• Only one channel is switched off by the upper 

controller.

• Check the wiring from the upper controller and make 

sure that both signals are set correctly by the 
controller.

• If the signals are set correctly and the alarm does not 

disappear, replace the drive.

bb

CF

CPF02 to 

CPF24

CPF25

CrST

EF0

EF

EF1 to EF8

GF

Hbb

HbbF

Содержание CIMR-AC4A WAA Series

Страница 1: ...art Guide MANUAL NO TOEP C710616 97A Type CIMR AC4A Models 400 V Class 18 5 to 90 kW To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance En...

Страница 2: ...ten permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality product...

Страница 3: ...ADY Quick Start Guide Table of Contents 1 SAFETY INSTRUCTIONS AND GENERAL WARNINGS 4 2 MECHANICAL INSTALLATION 9 3 ELECTRICAL INSTALLATION 12 4 KEYPAD OPERATION 18 5 START UP 20 6 PARAMETER TABLE 25 7...

Страница 4: ...eady drives are prepared for being mounting in a panel to achieve protection class IP54 The drives heatsink is mounted outside the cabinet and not in IP54 area An adequate sealing is attached to the d...

Страница 5: ...any is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual WARNING Indicates a hazardous situation which if not avoided could result in death or...

Страница 6: ...wear eye protection before beginning work on the drive Never short the output circuits of the drive Do not short the output circuits of the drive Failure to comply could result in death or serious in...

Страница 7: ...he drive Failure to comply could result in death or serious injury from falling equipment CAUTION Crush Hazard Do not carry the drive by the front cover Failure to comply may result in minor or modera...

Страница 8: ...esulting in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive Do not carelessly connect parts or devices to the drives braking transisto...

Страница 9: ...sink mounting to achieve protection class IP54 Ambient Temperature 10 C to 50 C outside panel up to 40 C controller part inside panel Drive reliability improves in environments without wide temperatur...

Страница 10: ...mensions Drive Dimensions Model CIMR A Dimensions mm Weight kg Figure W H D D1 4A0044 1 275 402 197 5 75 11 4A0058 2 300 455 275 102 21 4A0072 325 505 275 102 25 4A0088 370 565 283 105 36 4A0103 370 5...

Страница 11: ...s otherwise the sealing might be damaged Mount the drive and fix it with the matching size screws not shipped with the drive and mind the tightening torque Model CIMR A 1 prepared holes for screw or b...

Страница 12: ...ulse train inputs Power supply 10 5 Vdc max 20 mA Analog Input 1 Frequency Reference Bias 10 to 10 Vdc 20 k Analog Input 2 Frequency Reference Bias 10 to 10 Vdc 20 k 0 or 4 to 20 mA 250 Analog Input 3...

Страница 13: ...noise filter to the input side See the table in Main Circuit on page 13 or refer to the Technical Manual for details 2 Place the drive and EMC noise filter in the same enclosure 3 Use braided shield...

Страница 14: ...e capacity power supply transformer over 600 kVA Wiring the Main Circuit Output Consider the following precautions for the output circuit wiring Do not connect any other load than a 3 phase motor to t...

Страница 15: ...might fit tightly into the terminals To disconnect them grasp the wire end with a pair of pliers release the terminal using a straight edge screw driver turn the wire for about 45 and pull it gently...

Страница 16: ...peed reference 1 S6 Multi function input 6 Multi step speed reference 2 S7 Multi function input 7 Jog reference S8 Multi function input 8 External baseblock SC Multi function input common SN Multi fun...

Страница 17: ...0 to 10 Vdc input impedance 20 k Use switch S4 on the control terminal board to select between analog input or PTC input If PTC is selected set H3 06 E AC Frequency reference common 0 V E G Ground for...

Страница 18: ...drive is operating the motor flashes during deceleration to stop or when the frequency reference is 0 flashes quickly the drive is disabled by a DI the drive was stopped using a fast stop DI or a run...

Страница 19: ...y MONITR FREF d1 01 U1 01 000 00Hz 3 4 0 00 50 00 0 00Hz DRV FWD Rdy MODE U1 01 0 00Hz U1 02 0 00Hz U1 03 0 00A DRV Monitor Menu Rdy MODE PRG Modified Consts HELP HELP DATA MODE PRG Quick Setting DATA...

Страница 20: ...h speed accuracy This mode should be used if the motor parameters are unknown and Auto Tuning cannot be performed Open Loop Vector Control A1 02 2 General variable speed applications Applications requ...

Страница 21: ...20 of drive rated current for 60 s L3 02 Stall Prevention during Acceleration 150 120 L3 06 Stall Prevention during Run 150 120 Default carrier frequency 2 kHz 2 kHz Swing PWM Type Setting Application...

Страница 22: ...age is still applied to the motor during the tuning process even thought the motor may not be rotating b1 01 Reference source Frequency reference input 0 Operator keypad Set the frequency references i...

Страница 23: ...middle and right digit set the function and the left digit sets the output characteristics 0 Output as selected 1 Inverse output Multi Function Analog Inputs H3 The function of each analog input can...

Страница 24: ...e motor without load and check if all input outputs and the sequence work as desired 2 Connect the load to the motor 3 Run the motor with load and make sure that there is no vibrations hunting or moto...

Страница 25: ...s the DC Injection Braking current as a percentage of the drive rated current b2 03 DC Injection Braking Time at Start Sets DC Injection Braking Zero Speed Control when in CLV PM time at start Disable...

Страница 26: ...ital Inputs H1 01 to H1 08 Multi Function Digital Input Terminal S1 to S8 Function Selection Selects the function of terminals S1 to S8 Note Major functions are listed at the end of the table No Name...

Страница 27: ...nput Bias Sets the level of the value selected in H6 01 when 0 Hz is input Pulse Output Setting H6 06 Pulse Train Monitor Selection Select the pulse train monitor output function value of the part of...

Страница 28: ...urrent for a standard 4 pole YASKAWA motor Enter the no load current as indicated on the motor test report T1 10 Motor Rated Slip Stationary Auto Tuning Sets the motor rated slip After setting the mot...

Страница 29: ...Most Recent Fault U3 05 to U3 10 5th to 10th Most Recent Fault U3 11 to U3 14 Cumulative Operation Time at 1st to 4th Most Recent Fault U3 15 to U3 20 Cumulative Operation Time at 5th to 10th Most Rec...

Страница 30: ...e Run command and reset the drive Option External Fault An external fault was tripped by the upper controller via an option card Remove the fault cause reset the fault and restart the drive Check the...

Страница 31: ...the load Make sure that the drive is big enough to handle the load The overload capability is reduced at low speeds Reduce the load or increase the drive size DC Overvoltage DC bus voltage rose too h...

Страница 32: ...ttings 0 and F PID functions have been assigned to both analog inputs and the pulse input at the same time Fix any incorrect setting Refer to the Technical Manual for more details A function has been...

Страница 33: ...t Check the V f pattern setting Perform Auto Tuning without the load connected Check the input data and repeat Auto Tuning Motor iron core saturation alarm Calculated core saturation values out of ran...

Страница 34: ...drive the instruction manual and safety standards should be permitted to wire inspect and maintain the Safe Disable input NOTICE From the moment terminal inputs H1 and H2 have opened it takes up to 1...

Страница 35: ...is not active When Safe Disable was activated during stop normal operation can be resumed by simply turning on both Safe Disable inputs i e by deactivating Safe Torque Off When Safe Disable was activa...

Страница 36: ...function Digital Operator Display When both Safe Disable inputs are open Hbb will flash in the digital operator display Should only one of the Safe Disable channels be on while the other is off HbbF w...

Страница 37: ...Date of Publication Rev No Section Revised Content February 2012 1st edition June 2012 1 2 Change ambient temperature specifications Change dimensions tightening torque table 3 Extend EMC Filter Inst...

Страница 38: ...skawa co jp In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof the export will fall under the rel...

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