background image

Never use a “pressure washer” to clean your unit. 
Water can penetrate tight areas of the machine and 
its transmission case and cause damage to spindles, 
gears, bearings, or the engine. The use of pressure 
washers will result in shortened life and reduce 
serviceability. 

GEARBOX

The  gearbox  was  filled  with  lubricant  to  the  proper  level  at  the 
factory. Unless there is evidence of leakage or service has been 
performed on the gearbox, no additional lubricant should be 
required. If lubricant is required, use Gl-5 or Gl-6, SAE85-95, EP 
gear oil lubricant. Do not use synthetic oil.

GENERAL LUBRICATION

lightly lubricate all moving parts of the machine at the end of the 
season or every 25 operating hours.

ADJUSTING CLUTCH

When the clutch begins to show wear, the handle 
reach  will  become  wider,  making  it  more  difficult  to 
reach. Follow these steps to return the clutch lever 
back to its original position.

1.     loosen the jam nut by turning it counter clockwise 

with 10mm wrench. (see 

Figure 9, Illustration 1

2.     Tighten or loosen the cable by turning the cable 

adjustment nut clockwise or counter clockwise with 
10mm wrench until you have reached your required 
tightness. (See 

Figure 9, Illustration 2

)

3.     Once tightness is set, return the jam nut against 

the handle to hold the cable in place. (See 

Figure 9, 

Illustration 3

)

MAInTEnAnCE

Maintaining your YARDMAX power trackbarrow will ensure long 
life to the machine and its components.

PREVENTIVE MAINTENANCE

1.     Turn off the engine and disengage all command levers. The 

engine must be cool.

2.     Keep the engine’s throttle lever in its SlOW position and 

remove the spark plug wire from the spark plug and secure.

3.     Inspect the general condition of the power trackbarrow. Check 

for loose screws, misalignment or binding of moving parts, 
cracked or broken parts, and any other condition that may 
affect its safe operation.

4.     Use a soft brush, vacuum or compressed air to remove all 

contaminants from the machine. Then use high quality light oil 
to lubricate all moving parts.

5.     Check the spark plug wire regularly for signs of wear, and 

replace when needed.

ADJUSTING STEERING

If  steering  becomes  difficult  to  engage,  follow  these 
steps to adjust the cable tension.

1.     loosen the jam nut by turning it counter clockwise 

with 10mm wrench. (see 

Figure 10a

Illustration 1

)

2.     Tighten or loosen the cable by turning the cable 

adjustment nut clockwise or counter clockwise with 
10mm wrench until you have reached your required 
tightness. (see 

Figure 10a

Illustration 2

)

3.     Once tightness is set, return the jam nut against the handle 

to hold the cable in place. (see 

Figure 10a

Illustration 3

)

Adjustment Nut

Jam Nut

Jam Nut

1

2

3

Jam Nut

Adjustment Nut

Figure 9

10

 

mm

13

 

mm

17

 

mm

19

 

mm

12

 

mm

7

 mm

30

 

mm

8

 

mm

16

Mini Tracked Dumper   

»

   

Operator’s Manual

 

     

YD8203PM01 - 1703

Maintenance    

|

09710US25M101.indd   16

2017/4/1   16:22:41

Содержание YD8203

Страница 1: ...D UNDERSTAND THE ENTIRE MANUAL BEFORE OPERATING MACHINE MODEL NUMBER YD8203 SERIAL NUMBER PURCHASE DATE Both model number and serial number may be found on the main label See Page 2 Figure 1 You shoul...

Страница 2: ...rstand that land ownership definitely has its privileges but it also comes with a great deal of responsibility When duty calls and you need to respond will you have what it takes to tame the great out...

Страница 3: ...inting Equipment described within this manual may be optional Some illustrations may not be applicable to your unit This machine is a gasoline engine driven power trackbarrow It is a durable versatile...

Страница 4: ...ia site Specifications Model Number YD8203 Engine Briggs Stratton Displacement 208 cc Start Type Recoil Load Capacity 660 lbs Hopper Capacity 4 0 cu ft Speeds 3 Forward 1 Reverse Track Width 7 Box Len...

Страница 5: ...parts that are hot from operation Serious burns may result Keep your hands clear from all rotating parts Never start or run the engine inside a closed area Do not operate on slopes with angle over 20...

Страница 6: ...rom operation Allow parts to cool before attempting to maintain adjust or service Stay alert watch what you are doing and use common sense when operating the machine Do not overreach Do not operate th...

Страница 7: ...urnace or clothes dryer Allow the engine to cool before storing in any enclosure Thoroughly inspect the area to be worked Keep the working area clean and free of debris to prevent tripping Operate on...

Страница 8: ...e 2a Figure 2b Use the screwdriver and hammer to open all the side locks See Figure 2a Remove all the plywood plates Figure 2b and remove all the loose parts on the bottom pallets 7 YD8203PM01 1703 Un...

Страница 9: ...t Side 6 Extendable Panel Right Side 7 Engine Guard 8 Panel Bottom 9 Gas Spring 10 Operator s Manual Engine Manual 11 Tools for Spark Plug Assembly TOUCH UP PAINT Orange 1 5 Light Gray 1 12 Hardware K...

Страница 10: ...ecure panel left side with two M8x30 hex bolts four washers and two nuts Mount the tipping handle on panel right side Align holes and fasten with two M8x35 hex bolts four washers and two nuts See Figu...

Страница 11: ...urpose Align the holes in the gas spring with the holes in both guide brackets and insert M8x35 bolts washers and nuts to tighten See Figure 7 FRONT PANEL EXTENDABLE LEFT RIGHT SIDE GAS SPRING 10mm 13...

Страница 12: ...pin 10x60 and bridge clip See Figure 8d 17mm 18mm 30mm 24mm 13mm 11mm X 2 M10 25 2 M12 40 2 10mm 13mm 17mm 19mm 12mm 9mm 30mm 8mm 17mm 18mm 30mm 24mm 13mm 11mm Figure 8b Figure 8c 3 Insert the shorte...

Страница 13: ...Engine ON OFF Switch Throttle Control Clutch Control Lever Left Steering Lever Track Right Steering Lever Gear Selection Lever Hopper Gearbox Gas Spring Assistance 12 Mini Tracked Dumper Operator s M...

Страница 14: ...he power trackbarrow Operate the lever to turn left right LEFT RIGHT STEERING LEVER Operate the steering levers only at a reduced speed Never use choke to stop engine ENGINE ON OFF SWITCH The engine s...

Страница 15: ...ons control system components Filling to the recommended level ensures a vapor gap required to allow for fuel expansion Pay close attention while filling the fuel tank to ensure that the recommended f...

Страница 16: ...rrain using a low gear and to take extra precautions In such situations the machine should be kept in low gear for the entire stretch Avoid sharp turns and frequent changes of direction while driving...

Страница 17: ...See Figure 9 Illustration 3 MAINTENANCE Maintaining your YARDMAX power trackbarrow will ensure long life to the machine and its components PREVENTIVE MAINTENANCE 1 Turn off the engine and disengage a...

Страница 18: ...IVE BELT Remove belt covers as shown and pull out the belt See Figure 11 Figure 11 LUBRICATION The gearbox is pre lubricated and sealed at the factory No need to lubricate until 50 hours use After fir...

Страница 19: ...set it on blocks or supports rated for the weight of the box 2 Loosen locknut A 3 Tighten bolt B until the correct tightness is restored 4 Secure bolt B by tightening locknut A thoroughly 5 Return the...

Страница 20: ...mm 13mm 11mm When removing or installing the tracks be careful not to getyourfingerscaughtbetweenthetrackandpulley ENGINE MAINTENANCE Refer to the Engine Manual included in your unit for the informati...

Страница 21: ...lfromtheengine Refill with fresh oil of the grade recommended in the Engine Manual 4 Use clean cloths to clean off the outside of the machine and to keep the air vents free of obstructions Do not use...

Страница 22: ...ine or stale fuel 4 Vent plugged 5 Water or dirt in fuel system 6 Dirty air cleaner 7 Improper carburetor adjustment 1 Connect and tighten spark plug wire 2 MovechokelevertoOPENposition 3 Clean fuel l...

Страница 23: ...PARTS DIAGRAM 22 Mini Tracked Dumper Operator s Manual YD8203PM01 1703 Parts Diagram...

Страница 24: ...Gearbox Dumper 23 YD8203PM01 1703 Parts Diagram...

Страница 25: ...86 Plain Shaft 1 87 Pin 4 35 2 88 Dumper Box 1 89 Operation Lever Frame 1 90 Handle Frame Weldment 1 91 Nut M12 1 92 Washer 12 2 93 Extension Spring 1 94 Handle Sleeve 1 95 Guiding Spring 2 96 Locati...

Страница 26: ...Spring Gasket 4 175 Circlip 25 2 176 Washer 8 10 177 Output Shaft Bushing 2 178 Seal FB42 25 7 2 179 OutputShaftCompositeBushing 4 180 Screw M8 25 w glue 10 181 Guard Cover 1 182 Bolt M8 30 2 183 Pan...

Страница 27: ...od Weldment A 1 29 Handle Sleeve 28 2 30 Limiter Rod Wedment 1 31 Bolt M24 110 1 32 Limiter Weldment 1 33 Washer 24 1 34 Lock Nut M24 1 35 Spring 1 36 Bridge Pin 2 11 35 1 37 Pin 4 40 1 38 Handle Grip...

Страница 28: ...Tame the Great Outdoors TM 1850 W Winchester Rd Suite 106 Libertyville IL 60048 844 YARDMAX 844 927 3629 info yardmax com yardmax com...

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