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Step 16: Attach Roof Panels to Frame

Part 2

Fig. 16.4

Lift a Small Roof Panel Assembly with Roof to Beam Brackets over Short Beam Assembly taking care not to

drag the panel on the beams. Make sure the middle Roof to Beam Bracket lines up to the centre mark and the

Rafter Corners are flush with each other.

One person must remain on the centre ladder to hold both panels in

place until three panels are up and secure.

(fig. 16.2, 16.3 and 16.4)

Starting at the bottom and working up connect Large Roof Panel Assembly to Small Roof Panel Assembly

through the Rafter Corners with three 1/4 x 2-3/4” Hex Bolts (with two 1/4-5/16” large washers and one 1/4” lock

nut). To align bolt holes helper in the centre may have to push up the centre of the panels and others make sure

corners are aligned. Make sure all bolts are tight. (fig. 16.2 and 16.5)

Fig. 16.2

Fig. 16.3

x 3

Rafter

Corners

Fig. 16.5

Hardware

3 x 1/4 x 2-3/4” Hex Bolt

(1/4-5/16” large washer x 2, 1/4” lock nut)

Rafter

Corner

1/4” Lock

Nut

1/4 x 2-3/4”

Hex Bolt

Small Roof

Panel Assembly

Make sure

corners are

aligned

Small Roof

Panel

Assembly

Start at bottom and

work up the rafters

One assembler

to support roof

panel(s) at all

times until secure

Roof to

Beam

Bracket

Beam

Assembly

Line middle

bracket to

centre mark

Large Roof

Panel

Assembly

Small Roof

Panel

Assembly

Large Roof

Panel

Assembly

Large Roof

Panel Assembly

1/4-5/16”

Large Washer

Содержание YM12941X

Страница 1: ...rdistry North America Toll Free Customer Support 1 888 509 4382 info yardistrystructures com www yardistrystructures com Yardistry Selwood Products Europe Customer Support 44 1284 852569 parts selwood...

Страница 2: ...afe distances from combustible materials Wear gloves to avoid injury from possible sharp edges of individual elements before assembly During installation follow all safety warnings provided with your...

Страница 3: ...not limited to wind storms hail floods excessive water exposure Minor twisting warping checking or any other natural occurring properties of wood that do not affect performance or integrity Yardistry...

Страница 4: ...r tighten as to cause crushing and splintering of wood Check for sharp edges or protruding screw threads add washers if required WOOD PARTS Applying a water repellent or stain water based on a yearly...

Страница 5: ...keep parts flat straight and snug when connecting METAL PARTS Roofing material may have sharp edges wear safety gloves Remove all plastic covering on both sides of the metal panels directly before in...

Страница 6: ...If you are mounting to concrete footers see below for the correct locations and placement Please double check for possibility of any underground utilities such as gas telephone cable or sprinkler line...

Страница 7: ...Patio min 11 11 x 13 11 with 6 clearance on all sides Wood Deck min 11 11 x 13 11 with 6 clearance on all sides Anchoring Hardware not included Anchoring Hardware not included Anchoring Hardware not...

Страница 8: ...ht FSC 330 Strap Right Large Roof FSC 432 2X 2X Strap Short FSC 337 Strap Brace FSC 433 2X 2X Fascia Right FSC 444 Plinth LongFSC 460 1X 2X Strap Left Large Roof FSC 431 Gusset Left FSC 331 4X 4X 8X 8...

Страница 9: ...riage Bolt Square Shoulder Peak Post Contoured Washer 2X Ridge Cap Long 81 5 4X 4X Roof Edge Left 72 2 4X Short Panel Right 4X Long Panel Right 2X Middle Panel 4X Long Panel Left 4X Short Panel Left 2...

Страница 10: ...7 x 780 6mm 1 1 2 x 5 1 2 x 30 47 64 4pc 445 Beam Long End FSC Y50229 445 38 1 x 139 7 x 2587 5mm 1 1 2 x 5 1 2 x 101 7 8 2pc 446 Beam Long Centre FSC Y50229 446 38 1 x 139 7 x 2422 1mm 1 1 2 x 5 1 2...

Страница 11: ...64 2pc 432 Strap Right Large Roof FSC Y50229 432 Part Identification Dimensions are approximate and are shown to assist in the identification of parts for assembly Actual dimensions may be smaller or...

Страница 12: ...Panel Set Y70830 138 4pc Short Panel Right Y01030 128 4pc Short Panel Left Y01030 126 2pc Long Beam Insert Y00429 124 4pc Long Panel Left Y01030 127 4pc Long Panel Right Y01030 129 4pc Ridge Cap Long...

Страница 13: ...be smaller or larger 96pc Wood Screw 8 x 2 1 2 Y06091 522 8pc 3 8 Lock Nut Y08318 803 1pc 1 8 Drill Bit Y00400 002 1pc 2 x 2 Robertson Driver Y00400 005 60pc Pan Screw 10 x 1 1 4 Y06491 711 68pc 5 16...

Страница 14: ...ies or sprinkler line locations prior to excavating any holes D Before you discard your cartons fill out the form below The carton I D stamp is located on the end of each carton Please retain this inf...

Страница 15: ...ig 2 1 2 2 and 2 3 D Repeat Steps A C three more times to make four Post Assemblies Step 2 Post Assemblies Wood Parts Fig 2 1 459 Plinth 4 x 453 6 x 9 Post 152 4 x 228 6 x 2387 6 mm 6 x 9 x 94 8 x 459...

Страница 16: ...nd B one more time to make two Short Beam L R Assemblies and two Short Beam End Assemblies 451 Beam Short Left 4 x 449 Beam Short End 38 1 x 139 7 x 558 6 mm 1 1 2 x 5 1 2 x 22 2 x 450 Beam Short Cent...

Страница 17: ...the bolt holes in 451 Beam Short Left and 452 Beam Short Right Attach with 18 8 x 2 1 2 Wood Screws fig 3 3 and 3 4 E Repeat Step D one more time to make two Short Beam Assemblies Flush Short Beam End...

Страница 18: ...ies and two Long Beam End Assemblies Hardware Wood Parts 4 x 445 Beam Long End 38 1 x 139 7 x 780 6 mm 1 1 2 x 5 1 2 x 30 3 4 2 x 446 Beam Long Centre 38 1 x 139 7 x 2587 5 mm 1 1 2 x 5 1 2 x 101 7 8...

Страница 19: ...nd 5 16 t nut and 14 8 x 2 1 2 Wood Screws fig 4 5 and 4 6 F Repeat Step D E make a second Long Beam Assembly Step 4 Long Beam Assembly Part 2 Align holes in all 3 pieces with 5 16 x 3 hex bolts Long...

Страница 20: ...ole orientation on the Short Beam Assembly and the short side of the Post Assembly is along the Short Beam Assembly Attach Beam to Post with one 3 8 x 12 1 2 Hex Bolt with two 3 8 large washers and on...

Страница 21: ...bo on will determine how you anchor it to that surface Please refer to pages 6 and 7 for installation examples Any hardware or extra materials for mounting will have to be purchased in advance Hardwar...

Страница 22: ...dges of the joining Beam Assemblies attach one Roof to Post Bracket with two 10 x 1 1 4 Pan Screws fig 6 3 and 6 4 Step 6 Attach Gussets and Roof Brackets Fig 6 1 Tight 4 x 330 Gusset Right 38 1 x 190...

Страница 23: ...tep 7 Fascia Beam Assemblies Fig 7 1 Fig 7 2 Hardware Wood Parts 2 x 443 Fascia Left 38 1 x 82 6 x 1853 mm 1 1 4 x 3 1 4 x 72 15 16 2 x 444 Fascia Right 38 1 x 82 6 x 1853 mm 1 1 4 x 3 1 4 x 72 15 16...

Страница 24: ...fter Assembly Hardware Wood Parts 8 x 2 1 4 Wood Screws x 6 per Fascia Beam Assembly 440 Rafter Fascia Beam Assembly Step 8 Small Roof Rafter Assembly Part 1 Fig 8 1 20 x 8 x 2 1 4 Wood Screw 2 x 440...

Страница 25: ...n attach with six 8 x 1 1 2 Wood Screws Fig 8 5 E Place one 437 Strap in the notches of 438 Rafter Corner Left 439 Rafter Corner Right and 440 Rafter so the ends do not overhang the outside edges of t...

Страница 26: ...Beam Bracket per board with one 8 x 1 Pan Screw in the bottom hole and one 12 x 1 1 2 Pan Screw in the top hole per bracket Make sure to only install on one Small Roof Rafter Assembly the second will...

Страница 27: ...440 Rafter fig 10 1 and 10 3 C Repeat Steps A and B to make a second Large Roof Rafter Assembly Hardware Wood Parts 440 Rafter Step 10 Large Roof Rafter Assembly Part 1 Fig 10 1 8 x 8 x 2 1 4 Wood Scr...

Страница 28: ...s are flush and the bottom edges are flush to Large Fascia Beam Assembly then attach with two 8 x 2 1 4 Wood Screws to the top and bottom of the rafters per side Fig 10 4 10 5 and 10 6 E Repeat Step D...

Страница 29: ...Corner Right and the other 440 Rafter so the ends do not overhang the outside edges of the outside boards Boards are tight in the centre Do not attach yet fig 10 7 H Place one 442 Rafter Short Right i...

Страница 30: ...p Left Large Roof and 432 Strap Right Large Roof with eight 8 x 2 1 4 Wood Screws Edges are flush fig 10 8 and 10 9 K Complete Steps F J for both Large Roof Rafter Assemblies Hardware Wood Parts 16 x...

Страница 31: ...Left and both 440 Rafter attach one Roof to Beam Bracket per board with one 8 x 1 Pan Screw in the bottom hole and one 12 x 1 1 2 Pan Screw in the top hole per bracket fig 11 1 and 11 2 Step 11 Attac...

Страница 32: ...as it can bend dent and scratch easily WARNING DO NOT OVER TIGHTEN ROOFING SCREWS Over tightening screws will cause roofing material to crush The roofing screws can easily crush the Roof Panels and R...

Страница 33: ...harp edges Wear gloves BE SURE TO REMOVE ALL PLASTIC COVERING ON BOTH SIDES OF THE ALUMINUM PANELS AND TRIM DIRECTLY BEFORE INSTALLING EACH PIECE One side is clear and the other is blue both must be r...

Страница 34: ...and 12 2 C Attach both Left and Right Long Panels to Small Roof Rafter Assembly with four 8 x 1 Roofing Screws in locations shown in fig 12 1 Be sure not to overtighten screws D Repeat Steps A C for b...

Страница 35: ...hang at the bottom of the Fascia Beam Assembly There should be no overhanging at the corners fig 12 3 and 12 4 G Attach all panels to Small Roof Rafter Assembly with 31 8 x 1 Roofing Screws in locatio...

Страница 36: ...inside of each Ridge Clip 102 5 then place one Ridge Clip 102 5 on each side of each Small Roof Rafter Assembly so they cover the panels and attach with five 7 x 18mm Wood Screws per Ridge Clip 102 5...

Страница 37: ...Right and an overhang at the bottom of the Large Fascia Beam Assembly Attach with two 8 x 1 Roofing Screws per panel in the places shown below Be sure not to overtighten screws fig 14 2 Fig 14 2 Fig...

Страница 38: ...y There should be no overhang at the corners fig 14 3 and 14 4 D Make sure all panels fit properly then attach with 42 8 x 1 Roofing Screws Be sure not to overtighten screws fig 14 3 and 14 4 Notice t...

Страница 39: ...Fig 14 6 F On one Large Roof Rafter Assembly place one 463 Spacer Top flush to the outside edges and centred on 434 Top then attach with three 8 x 2 1 4 Wood Screws fig 14 5 and 14 6 1 x 463 Spacer To...

Страница 40: ...nside of each Ridge Clip 102 5 then place one Ridge Clip 102 5 on each side of each Large Roof Rafter Assembly so they cover the panels and attach with five 7 x 18mm Wood Screws per Ridge Clip 102 5 f...

Страница 41: ...n front of the Post Assemblies then raise it up so it is centred on the Long Beam Assembly fig 16 1 Step 16 Attach Roof Panels to Frame Part 1 Fig 16 1 In front of Post Assembly Long Beam Assembly Pos...

Страница 42: ...h three 1 4 x 2 3 4 Hex Bolts with two 1 4 5 16 large washers and one 1 4 lock nut To align bolt holes helper in the centre may have to push up the centre of the panels and others make sure corners ar...

Страница 43: ...rners with three 1 4 x 2 3 4 Hex Bolts with two 1 4 5 16 large washers and one 1 4 lock nut To align bolt holes helper on the centre ladder may have to push up in the centre of the panels and others m...

Страница 44: ...he Spring Clip holds the assembly together fig 17 1 B Insert one 1 4 Nut into each Peak Loop Be careful nut is loose and will fall out until attached to Peak Cap Assembly fig 17 2 Fig 17 1 Peak Post C...

Страница 45: ...Large and Small Roof Panels in the slotted holes with four 10 x 1 1 4 Pan Screws On the second set of Roof Peak Brackets loosely attach to the Rafter Corners of Large Roof Panels with two 10 x 1 1 4...

Страница 46: ...y taking care not to drag the panel on the beams Panel fits under the Peak Cap Long push up on Peak Loop to lift Peak Cap Long The centre of the other panels may have to be pushed up to fit fourth pan...

Страница 47: ...er on the centre ladder may have to push up in the centre of the panels and others make sure corners are aligned Tighten bolts when all six have been installed fig 19 4 and 19 5 Rafter Corners should...

Страница 48: ...ket per board with one 8 x 1 Pan Screw in the bottom hole and one 12 x 1 1 2 Pan Screw in the top hole per bracket fig 19 6 x 3 Fig 19 6 Parts removed for clarity Roof to Beam Bracket 12 x 1 1 2 Pan S...

Страница 49: ...th two 8 x 2 1 2 Wood Screws per corner A helper may need to lift the centre of the roof to bring the corners tight together fig 20 1 and 20 2 C Align Roof Panel Assemblies to sit centred on Roof to P...

Страница 50: ...bottom of the assemblies then attach with four 8 x 3 4 Sheet Metal Screws per Corner Cap fig 21 1 and 21 2 Hardware 16 x 8 x 3 4 Sheet Metal Screw Componets 4 x Corner Cap Corner Cap Fascia Assembly...

Страница 51: ...to Beam Brackets to Beam Assemblies with two 12 x 1 1 2 Pan Screw per bracket fig 22 1 and 22 2 Hardware 28 x 12 x 1 1 2 Pan Screw x 3 Step 22 Secure Roof to Beam Brackets Inside View Beam Assembly F...

Страница 52: ...x screws in Roof Peak Brackets then attach to Corner Rafters in the remaining holes with ten 10 x 1 1 4 Pan Screws fig 23 1 Hardware 10 x 10 x 1 1 4 Pan Screw Fig 23 1 Roof Peak Bracket Rafter Corner...

Страница 53: ...r Peak Cap Long Attach with two 8 x 3 4 Sheet Metal Screws per Ridge Cap set fig 24 1 24 2 24 3 24 4 and 24 5 B Tighten Loop to secure Roof Peak Set Hardware 8 x 8 x 3 4 Sheet Metal Screw Componets 4...

Страница 54: ...bit and secure Tie Wrap Brackets to 461 Tie and 440 Rafter with one 10 x 2 1 2 Pan Screw per bracket fig 25 1 25 2 and 25 3 D Repeat Steps A to C for a second 461 Tie Componets 4 x Tie Wrap Bracket Wo...

Страница 55: ...ight of 22 lbs 10 kg Pre drill with a 1 8 drill bit into centre of 463 Spacer Top then install Eye Lag fig 26 1 and 26 3 Hardware 2 x 50 mm Hooks 1 x Eye Lag Fig 26 1 Fig 26 2 Rafter Corner 50 mm Hook...

Страница 56: ...th two 8 x 1 Pan Screws This provides warnings concerning safety and important contact information A tracking number is provided to allow you to get critical information or order replacement parts for...

Страница 57: ...57 support yardistrystructures com NOTES...

Страница 58: ...you rate this product for ease of assembly Excellent Very Good Average Below Average Poor How would you rate our instructions Excellent Very Good Average Below Average Poor How would you rate the qual...

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