
FUEL SYSTEM
Repair
12/05
BY Service Manual
6-21
© 2009 Yanmar Marine International
8. If removed, install fuel return hose fitting with
new seal washers. Tighten banjo bolt to 25 N·m
(221 in.-lb).
9. Install fuel rail on engine. Install and tighten
bolts.
10. Connect return hose and tighten clamp using
special socket.
11. Connect electrical connectors to fuel pressure
sensor and fuel pressure regulator.
12. Install high-pressure lines. See Remove and
Install High-Pressure Fuel Lines on page 6-14.
13. Install intake manifold. See Intake Manifold on
14. Open all fuel supply valves.
15. Connect the battery negative (-) cable.
16. Bleed fuel system. See Bleed the Fuel System
17. Start engine and check for fuel leaks.
Replace Injector Return Fuel Line
1. Disconnect the battery negative (-) cable.
2. Shut off all valves in the fuel supply system.
3. Remove intake manifold. See Intake Manifold
on page 5-66. NOTICE: When working on the
oil, coolant or fuel systems, you must protect
the alternator against contamination. Cover
alternator with suitable materials.
4. Push clip (Figure 6-40, (1)) in direction of arrow
and remove fitting (Figure 6-40, (2)) from fuel
injector top. Repeat with all fuel injectors.
Figure 6-40
Figure 6-40
5. Disconnect return fuel hose (Figure 6-41, (1))
from fuel tee. NOTICE: NEVER disassemble
fuel return line assembly. No individual parts
are available and it must be replaced as a
complete assembly.
Figure 6-41
Figure 6-41
6. Inspect O-ring (Figure 6-42, (1)) on each fitting.
If any O-ring is damaged, the entire return fuel
line (Figure 6-42, (2)) must be replaced as an
assembly.
Figure 6-42
Figure 6-42
7. Assembly is in the reverse order from
disassembly.
8. Open all fuel supply valves.
000
3
6
88
(1)
Содержание 4BY2
Страница 1: ...BY series SERVICE MANUAL BY Service Manual 4BY2 6BY2 P N 0BBY0 U00200 MARINE ENGINES ...
Страница 10: ...TABLE OF CONTENTS x BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 46: ...PERIODIC MAINTENANCE 4 2 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 132: ...ENGINE Exhaust Manifold 5 70 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 134: ...FUEL SYSTEM 6 2 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 156: ...COOLING SYSTEM 7 2 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 174: ...COOLING SYSTEM Repair 7 20 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 176: ...LUBRICATION 8 2 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 188: ...TURBOCHARGER 9 2 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 194: ...TURBOCHARGER Repair 9 8 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 196: ...STARTER MOTOR 10 2 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 202: ...ALTERNATOR 11 2 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 234: ...ELECTRICAL AND ECU Repair 12 28 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 236: ...TROUBLESHOOTING 13 2 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...