
FUEL SYSTEM
Repair
12/05
BY Service Manual
6-15
© 2009 Yanmar Marine International
Replace the Fuel Feed Pump
1. Disconnect the battery negative (-) cable.
2. Shut off all valves in the fuel supply system.
3. Disconnect electrical connector
Figure 6-21
Figure 6-21
4. Remove supply line (Figure 6-21, (2)) and
pressure line (Figure 6-21, (3)) from fuel feed
pump. NOTICE: Install caps or plugs on all
open fittings to prevent contamination of the
fuel system.
5. Remove four bolts and remove pump from
electrical bracket.
6. Transfer fuel pump mounts to new pump.
7. Install fuel feed pump.
8. Connect the supply and pressure lines.
9. Connect the electrical wiring connector.
10. Open all fuel supply valves.
11. Connect the battery negative (-) cable.
12. Bleed fuel system. See Bleed the Fuel System
13. Start the engine and check for leaks.
14. Check and delete any trouble codes that are
registered in the ECU after the work has been
completed.
Replace High-Pressure Fuel Pump
Removal
NOTICE: When working on the oil, coolant or fuel
systems you must protect the alternator from
contamination. Cover alternator with suitable
materials.
1. Disconnect the battery negative (-) cable.
2. Shut off all valves in the fuel supply system.
3. Remove intake manifold. See Intake Manifold
4. Remove alternator drive belt. See Remove and
Install Alternator on page 11-5 and Replace
Seawater Pump Belt on page 7-19.
5. Disconnect electrical connector
(Figure 6-22, (1)) from fuel volume regulator.
Figure 6-22
Figure 6-22
6. Disconnect fuel supply line (Figure 6-22, (2)).
NOTICE: Immediately cap or plug all openings
to prevent contamination of system.
7. Remove banjo bolt (Figure 6-22, (3)) and
disconnect fuel return line.
8. Remove high-pressure line (Figure 6-22, (4))
between pump and fuel rail using special tool
OEM No. 13 5 020.
000
3
6
8
6
(
3
)
(2)
(1)
000
3
6
8
7
(4)
(1)
(2)
(
3
)
Содержание 4BY2
Страница 1: ...BY series SERVICE MANUAL BY Service Manual 4BY2 6BY2 P N 0BBY0 U00200 MARINE ENGINES ...
Страница 10: ...TABLE OF CONTENTS x BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 46: ...PERIODIC MAINTENANCE 4 2 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 132: ...ENGINE Exhaust Manifold 5 70 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 134: ...FUEL SYSTEM 6 2 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 156: ...COOLING SYSTEM 7 2 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 174: ...COOLING SYSTEM Repair 7 20 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 176: ...LUBRICATION 8 2 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 188: ...TURBOCHARGER 9 2 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 194: ...TURBOCHARGER Repair 9 8 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 196: ...STARTER MOTOR 10 2 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 202: ...ALTERNATOR 11 2 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 234: ...ELECTRICAL AND ECU Repair 12 28 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 236: ...TROUBLESHOOTING 13 2 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...