5. Inspection and servicing of basic engine parts
114R1
5.2.6 Measuring top clearance
(1) Place a high quality fuse (
Ø
1.5 mm, 10 mm long) in three positions on the flat part of the
piston head.
(2) Assemble the cylinder head gasket and the cylinder head and tighten the bolts in the
specified order to the specified torque.
(3) Turn the crank, (in the direction of engine revolution), and press the fuse against the
piston until it breaks.
(4) Remove the head and take out the broke fuse.
(5) Measure the three positions where each fuse is broken and calculate the average.
5.2.7 Intake and exhaust rocker arms
The wear of rocker arm and rocker arm bushing may change opening/closing timing of the valve, and
may in turn affect the engine performance according to the extent of the change.
(1) Rocker arm shaft and rocker arm bushing
Measure the outer diameter of the shaft and the inner-
diameter of the bushing, and replace if wear exceeds
the limit.
Replace the rocker arm bushing if it moves and replace the entire rocker arm if there is no tightening
clearance.
(2) Rocker arm spring
Check the rocker arm spring and replace it if it is corroded or worn.
(3) Rocker arm and valve top retainer wear
(4) Inspect the contact surface of the rocker arm and replace it if there is abnormal wear or
flaking.
Model
Top clearance (mm)
3YM30
0.747-0.891
3YM20/2YM15
0.697-0.841
mm
Standard
Limit
Outside dia of intake and
exhaust rocker arm shaft.
11.966-11.984
11.94
Intake and exhaust rocker
arm bushing inside dia.
12.000-12.020
12.07
Rocker arm shaft and
bushing clearance at
assembly
0.016-0.054
0.13
001515-00E
Fuse wire
(Rocker arm hole diameter)
001516-00E
Содержание 2YM15
Страница 1: ...M9961 03E101 3YM30 3YM20 2YM15 ...
Страница 22: ...1 General 1 4 Engine outline 1 3YM30 with KM2P 1 marine gear 6R1 ...
Страница 23: ...1 General 2 3YM30C with SD20 sail drive 7R1 ...
Страница 24: ...1 General 3 3YM20 with KM2P 1 marine gear 8 ...
Страница 26: ...1 General 5 2YM15 with KM2P 1 marine gear 9 2R1 ...
Страница 27: ...1 General 6 2YM15C with SD20 sail drive 185 9 3R1 ...
Страница 30: ...1 General 3 2YM15 with KM2P 1 marine gear 11 2R1 ...
Страница 31: ...1 General 11 3R1 4 2YM15C with sale drive SD20 ...
Страница 46: ...2 Inspection and adjustment 26 Cylinder head Bracket Fuel filter Fuel pipe Fuel injection pump Clamp Fuel pipe ...
Страница 160: ...6 Fuel injection equipment 139 6 1 3 Fuel injection pump structure Section of a fuel injection pump governor for 3YM30 ...