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LIT-18626-04-63

Z150A
LZ150A
Z175A
Z200A
LZ200A

OWNER’S MANUAL

U.S.A.Edition

Содержание Z150A

Страница 1: ...LIT 18626 04 63 Z150A LZ150A Z175A Z200A LZ200A OWNER S MANUAL U S A Edition...

Страница 2: ...USE STRAIGHT GASOLINE ONLY CAUTION Do not use fuel mixed with oil both during break in Oil can damage fuel injectors and during normal use 000118...

Страница 3: ...ns that must be taken to avoid damage to the outboard motor NOTE A NOTE provides key information to make procedures easier or clearer Yamaha continually seeks advance ments in product design and quali...

Страница 4: ...E CONTENTS GENERAL INFORMATION BASIC COMPONENTS OPERATION MAINTENANCE TROUBLE RECOVERY INDEX 1 2 3 4 5 6 READ THIS OWNER S MANUAL CAREFULLY BEFORE OPERATING YOUR OUTBOARD MOTOR EMU00003...

Страница 5: ...tor serial number 1 1 Key number 1 1 EMISSION CONTROL INFORMATION 1 2 SAFETY INFORMATION 1 4 IMPORTANT LABELS 1 6 BASIC BOATING RULES 1 7 FUELING INSTRUCTIONS 1 11 Gasoline 1 12 Engine oil 1 12 BATTER...

Страница 6: ...in ordering spare parts from your Yamaha dealer or for reference in case your out board motor is stolen 1 Outboard motor serial number EMU00008 KEY NUMBER If a main key switch is equipped with the mo...

Страница 7: ...abel New Technology 4 stroke HPDI EM Manufactured date label This label is attached to the clamp brack et 2 Manufactured date label EMISSION CONTROL INFORMATION ENGINE FAMILY THIS ENGINE CONFORMS TO 2...

Страница 8: ...al carbureted two stroke engines These engines are equivalent to the U S EPA s 2006 stan dards for marine engines Two Stars Very Low Emission The two star label identifies engines that meet the Air Re...

Страница 9: ...ly Make sure there are no gas fumes or leaking fuel before starting the engine 8 This product emits exhaust gases which contain carbon monoxide a colorless odorless gas which may cause brain damage or...

Страница 10: ...organiza tions including the following United States Coast Guard Consumer Affairs Staff G BC Office of Boating Public and Consumer Affairs U S Coast Guard Headquarters Washington D C 20593 0001 Boati...

Страница 11: ...engine is running 6A1 83625 41 WARNING Hot surface under this cover during and after operation To avoid burns do not touch finned resistor with bare hands 65L 83625 40 YAMAHA 4 ENGINE OIL ONLY WARNIN...

Страница 12: ...cur unless both vessels try to avoid each other If that is the case both vessels become Give Way vessels EMU00015 BASIC BOATING RULES Rules of the road Just as there are rules which apply when you are...

Страница 13: ...un the risk of collision neither of you has the right of way Both of you should alter course to avoid an accident You should keep the other vessel on your port left 102045 side This rule doesn t apply...

Страница 14: ...d orange boarders They signify speed zones restricted areas danger areas and general information of its way until you are clear of it Likewise if another vessel is passing you you should maintain your...

Страница 15: ...w old new old new LIGHTED BUOY Starboard Hand 2 4 6 Even number increasing toward head of naviga tion Leave to starboard right proceeding up stream White Light Red Light A LIGHTED SAFE WATER BUOY No n...

Страница 16: ...filler cap securely after refueling 8 If you should swallow some gasoline inhale a lot of gasoline vapor or get gasoline in your eyes get immediate medical attention 8 If any gasoline spills onto your...

Страница 17: ...cause it can cause fuel system damage or engine performance prob lems EMU00858 ENGINE OIL If the recommended engine oil is not available another 2 stroke engine oil with a NMMA certified TC W3 rating...

Страница 18: ...9 volts or below during operation or while starting the electric fuel pump for Electronic Fuel Injection system will not operate The engine can not be started if battery volt age is too low Minimum c...

Страница 19: ...nstall a propeller on your outboard that is best suited to your application NOTE At full throttle and under a maximum boat load the engine s rpm should be within the upper half of the full throttle op...

Страница 20: ...ION Yamaha outboard motors or Yamaha approved remote control units are equipped with start in gear protection device s This feature permits the engine to be started only when it is Neutral Always sele...

Страница 21: ...te control 2 2 Trim tab 2 7 Power trim tilt switch 2 8 Digital tachometer 2 9 Digital speedometer 2 11 Fuel management meter 2 14 Tilt support lever 2 19 Top cowling lock levers 2 19 Flushing device 2...

Страница 22: ...rs 3 Trim tab Anode 4 Propeller 5 Cooling water inlet 6 Anti cavitation plate 7 Anode 8 Tilt support lever 9 Flushing device 0 Power trim and tilt switch q Remote control box Side mount type w Remote...

Страница 23: ...d on the remote control box Side mount remote control box Binnacle mount remote control box Switch panel for use with 1 Remote control lever 2 Neutral interlock trigger 3 Neutral throttle lever 4 Free...

Страница 24: ...y u u t r y 701031 701034 N 701033 w q 2 3 702032 q w e r r t t y y u u EMU00099 Neutral Interlock Trigger To shift out of Neutral the neutral inter lock trigger of the remote control lever must first...

Страница 25: ...be attached to a secure place on the operator s cloth ing or arm or leg Should the operator fall overboard or leave the helm the lanyard will pull out the lock plate stopping igni tion to the engine T...

Страница 26: ...vidual engine switches are also on the control cover Pushing the switch UP trims the motor up then tilts the motor up Pressing the switch DN tilts the motor down and trims the motor down When the swit...

Страница 27: ...ator button will return automatically to its set position The remote control will then engage Forward and Reverse nor mally 1 Fully open 2 Fully closed 3 Free accelerator 702043 35 q w e 701035 EMU011...

Страница 28: ...r replaced to be sure steering is correct Be sure you have tightened the bolt after adjusting the trim tab 1 Trim tab 2 Bolt 3 Cap If equipped cC The trim tab also serves as an anode to protect the en...

Страница 29: ...When the switch button is released the motor will stop in its current position w Use the power trim tilt switch located on the bottom engine cowling only when the boat is at a complete stop with the e...

Страница 30: ...ter the main switch is turned on and will return to normal there after q t w u y e r 001078 001050 EMU00136 Tachometer This meter shows the engine speed EMU01109 Trim Meter This meter shows the trim a...

Страница 31: ...s Display off 8 Resetting the trip hours Simultaneously pressing the SET and MODE buttons for more than 1 second while the trip hours are displayed resets the trip counter to 0 zero NOTE The total num...

Страница 32: ...meter come on as a check After a few seconds the meters will change to normal operation Watch the meter when turning on the main switch to make sure all segments come on EMU01553 Overheat Warning Indi...

Страница 33: ...PEED YAMAHA set mode EMU01274 Trip Meter This meter displays the distance the boat has traveled since the meter was last reset Repeatedly push and release the mode button until the indicator on the fa...

Страница 34: ...up trim or continu ous turning can give false readings 802032 TRIP TIME BATT Km h knot mph km mile SPEED EMU01275 Clock This meter shows the current time Repeatedly push and release the mode button un...

Страница 35: ...E BATT Km h knot mph km mile SPEED YAMAHA set mode q w YAMAHA set mode P S mpg Km L gph I h ECON SYNC TTL FUEL MANAGEMENT q w e EMU00146 FUEL MANAGEMENT METER Optional Equipment The meter contains the...

Страница 36: ...he same time By pressing set button the meter will display fuel flow of starboard side engine and S indication By pressing set button again the meter will display fuel flow of port side engine and P i...

Страница 37: ...e indicator on the face of the meter points to total TTL To reset the total fuel consumption to 0 press the set and mode buttons together EMU01277 Fuel Economy This meter displays the distance per lit...

Страница 38: ...amaha digital speedometer and fuel management meter calculates speed miles traveled and fuel econo my by water movement at the stern of the boat This distance can vary greatly from the actual distance...

Страница 39: ...s 4 Starboard side engine speed is slightly higher 5 Starboard side engine speed is higher NOTE If the two engines speeds are not syn chronized while cruising they can be syn chronized by adjusting tr...

Страница 40: ...The air intake grills 1 on the top cowling are not designed as handles and may break if used as such 301052 301053 q q EMU00157 TILT SUPPORT LEVER To keep the outboard motor in the tilted up position...

Страница 41: ...warning system has been activated stop the engine and check the water inlet for clogging NOTE In case of dual engine drive Should the overheat warning system of one engine operate it slows down and th...

Страница 42: ...stop the engine and check for the cause NOTE The warning for oil filter clogging is simi lar to the warnings for low oil level and overheating For easy troubleshooting it is advisable to check for en...

Страница 43: ...d of storage 3 7 FILLING FUEL AND ENGINE OIL 3 8 Filling fuel 3 8 Filling oil 3 9 STARTING ENGINE 3 11 WARMING UP ENGINE 3 14 SHIFTING 3 15 Forward 3 15 Reverse 3 15 STOPPING ENGINE 3 16 TRIMMING OUTB...

Страница 44: ...ater spray while the boat is cruising Severe engine damage may result if the motor is operat ed continuously in the presence of air borne water spray NOTE During water testing check the buoyancy of th...

Страница 45: ...ific boat motor com bination 8 Your dealer or other person experi enced in proper rigging should mount the motor If you are mounting the motor yourself you should be trained by an experienced person p...

Страница 46: ...If the mounting height is too high cavitation tends to occur thus reducing the propulsion and if the pro peller tips cut the air the engine speed will rise abnormally and cause the engine to overheat...

Страница 47: ...is engine as it may cause carbon deposits on the fuel injector thereby causing engine trouble 8 Follow the instructions for breaking in running in carefully NOTE The label pictured at left is to be le...

Страница 48: ...or one minute then allow about 10 minutes of opera tion at three quarter throttle or less to let the engine cool 4 Third through tenth hours Avoid operating at full throttle for more than 5 minutes at...

Страница 49: ...be sure you have plenty of oil for your trip EMU00209 Controls 8 Check throttle shift and steering for proper operation before starting the engine 8 The controls should work smoothly without binding o...

Страница 50: ...wheel and other rotating parts while engine is running 2 Watch for oil flowing through the oil feed pipes After any air in the oil lines has been expelled the Yamaha oil injection system should supply...

Страница 51: ...gasoline has changed the amount of additives such as aromatics and oxy genates has increased These additives are important for the engines in passen ger cars but they can have detrimental effects in m...

Страница 52: ...add gasoline Petrol into the oil tank Fire or explosion could result 905015 ON START OFF 701024 Engine oil tank capacity Refer to SPECIFICATIONS page 4 1 EMU01186 When remote oil tank is used 1 Pour...

Страница 53: ...0 32 US qt 0 26 Imp qt 300 cm3 0 32 US qt 0 26 Imp qt or less 300 cm3 0 32 US qt 0 26 Imp qt or less More than 1 500 cm3 1 6 US qt 1 31 Imp qt 1 500 cm3 1 6 US qt 1 31 Imp qt or less More than 1 500 c...

Страница 54: ...from open flames and sparks while loosening the air vent screw 8 This product emits exhaust gases which contain carbon monoxide a col orless odorless gas which may cause brain damage or death when inh...

Страница 55: ...te on the other end of the lanyard in the engine stop switch w 8 Attach the engine stop switch lanyard to a secure place on your clothing your arm or leg while operating 8 Do not attach the lanyard to...

Страница 56: ...Turn the main switch to START and hold it for a maximum of 5 sec onds 8 Immediately after the engine starts release the main switch to return it to ON cC 8 Do not turn the main switch to START when th...

Страница 57: ...C A continuous flow of water from the pilot hole shows that the water pump is pumping water through the cooling pas sages If water is not flowing out of the pilot hole at all times while the engine is...

Страница 58: ...U00264 FORWARD Pull up the neutral interlock trigger If equipped and move the remote control lever quickly and firmly from Neutral to Forward EMU00269 REVERSE w When operating in Reverse go slowly Do...

Страница 59: ...ch to OFF 2 If there is a fuel joint or a fuel cock on the boat disconnect the fuel line or close the fuel cock after stopping the engine 3 Tighten the air vent screw on the fuel tank cap after stoppi...

Страница 60: ...t engine and propeller Correct trim is also affected by variables such as the load in the boat sea conditions and running speed w Excessive trim for the operating condi tions either trim up or trim do...

Страница 61: ...wer trim tilt switch located on the bottom engine cowling if equipped only when the boat is at a complete stop with the engine off The outboard motor trim angle can be adjusted operating the power tri...

Страница 62: ...there is more air drag Excessive trim up can cause the propeller to ventilate which reduces performance further When trimmed out too much a boat may porpoise hop in the water which could throw the ope...

Страница 63: ...proce dures under STOPPING ENGINE Never tilt the motor while the engine is running Severe damage from overheating can result w Be sure all people are clear of the out board motor when adjusting the ti...

Страница 64: ...toward you and support the engine w After tilting the engine be sure to sup port it with the tilt support lever Otherwise the engine could fall back down suddenly if oil in the power trim tilt unit sh...

Страница 65: ...ING AND STORING OUTBOARD MOTOR CRUISING IN TURBID WATER It is strongly recommended that the optional chromium plated water pump kit be installed if the outboard is to be used in turbid muddy water con...

Страница 66: ...E MEMO...

Страница 67: ...ecting fuel filter 4 15 Adjusting idling speed 4 16 Checking water in engine oil tank 4 17 Checking high pressure fuel pump drive belt 4 18 Replacing fuse 4 19 Checking wiring and connectors 4 19 Exha...

Страница 68: ...peed Neutral r min 4 500 5 500 110 3 150 0 5 000 670 730 ENGINE Type Displacement cm3 cu in Bore stroke mm in Ignition system Spark plug NGK Spark plug gap mm in Control system Starting system Battery...

Страница 69: ...7 175 5 000 670 730 E 4 2 Regular unleaded gasoline Minimum 86 YAMALUBE 2 STROKE OUTBOARD OIL or an equivalent TCW3 certified outboard oil YAMAHA oil injection system 0 9 0 95 0 79 10 5 11 1 9 24 18...

Страница 70: ...system Spark plug NGK Spark plug gap mm in Control system Starting system Battery capacity V AH Minimum cold crank performance Amps at 17 8 C 0 F Minimum reserve capacity Minutes at 26 7 C 80 F Alter...

Страница 71: ...s consult your Yamaha dealer w 8 Never get under the lower unit while it is tilted even if a motor support bar is used Severe injury could occur if the outboard accidentally falls 8 USE CARE when tran...

Страница 72: ...chemical goods con taining Silicon Phosphorus or Lead Otherwise the oxygen sensor for Electronic Fuel Injection system could be damaged For the detail consult your Yamaha dealer to use chemical goods...

Страница 73: ...Flushing Attachment cC Avoid running the outboard at high speed while on the flushing attachment or overheating could occur 1 Remove the top cowling and silencer cover Remove the propeller 2 Install...

Страница 74: ...etely fill the engine main tank Refer to Filling Oil section 4 Change the gear case oil Refer to CHANGING GEAR OIL Inspect the oil for the presence of water which indicates a leaky seal Seal replace m...

Страница 75: ...medical attention Batteries produce explosive gases Keep sparks flame cigarettes etc away Ventilate when charging or using in a closed space Always wear eye protection when working near batteries KEE...

Страница 76: ...r of the emission control devices and systems may be performed by any marine engine repair establishment or individual All warranty repairs however including those to the emission control system must...

Страница 77: ...n Inspection Replacement 4 21 Battery Inspection Charge 4 25 every month Throttle pick up timing Inspection Adjustment 1 Bolts Nuts Retightening 4 28 Oil tank water drain Cleaning 4 17 Oil pump Inspec...

Страница 78: ...E 4 11 EMU00366 GREASING Yamaha marine grease Water resistant grease 103212...

Страница 79: ...example if the center elec trode porcelain is very white this could indicate an intake air leak or carburetion problem in that cylinder Do not attempt to diagnose any problems yourself Instead take th...

Страница 80: ...gauge adjust the gap to specification if necessary When fitting the plug always clean the gasket surface and use a new gasket Wipe off any dirt from the threads and screw in the spark plug to the corr...

Страница 81: ...is found it should be repaired immediately by a Yamaha dealer or other qualified mechan ic Checking points 8 Fuel system parts leakage 8 Fuel hose joint leakage 8 Fuel hose cracks or other damage 8 Fu...

Страница 82: ...rag Wipe up any spilled fuel immediately 8 The fuel filter must be reassembled carefully with O ring filter cup and hoses in place Improper assembly or replacement can result in a fuel leak which cou...

Страница 83: ...n one of the four larger ring nut tabs into the slot of the locking tab Install the locking tab bolt and tighten 6 Run the engine and check the filter and lines for leaks EMU00991 ADJUSTING IDLING SPE...

Страница 84: ...e to increase the idling speed and turn ing it counterclockwise to decrease the idling speed NOTE Correct idling speed adjustment is only possible if the engine is fully warmed up If not warmed up ful...

Страница 85: ...h 8 Excessive wear at the roots of cogs 8 Rubber portion swollen by oil 8 Belt surfaces roughened 8 Signs of wear on edges or outer surface of belt cC Consult your Yamaha dealer when replac ing or adj...

Страница 86: ...s from the joints between the exhaust cover cylinder head and crank case 413016 EMU01310 REPLACING FUSE If a fuse has blown remove the electrical cover open the fuse holder and remove the fuse with a...

Страница 87: ...ttom cowling If equipped to check that all switches work 3 Tilt up the motor and check that the tilt rod 1 and trim rods 2 are pushed out completely 4 Use the tilt support lever 3 to lock the motor in...

Страница 88: ...as one 8 Do not use your hand to hold the pro peller when loosening or tightening the propeller nut Put a wood block between the cavitation plate and the propeller to prevent the propeller from turnin...

Страница 89: ...on resistant grease to the pro peller shaft 2 Install the thrust washer and propeller on the propeller shaft 3 Install the spacer and washer Tighten the propeller nut to the specified torque 4 Align t...

Страница 90: ...e outboard in a vertical position not tilted 2 Place a suitable container under the gear case 3 Remove the oil drain plug 1 NOTE The oil drain plug is magnetic Remove all metal particles from the plug...

Страница 91: ...7 Insert and tighten the oil drain plug 603024 405022 Gear oil grade capacity Refer to SPECIFICATIONS on page 4 1 EMU00831 INSPECTING AND REPLACING ANODE S Yamaha outboard motor is protected from corr...

Страница 92: ...ush with water 8 EYES Flush with water for 15 minutes and get immediate medical attention Antidote INTERNAL 8 Drink large quantities of water or milk followed by milk of magnesia beaten egg or vegetab...

Страница 93: ...ate of charge Installing a voltmeter will help you monitor your battery If you will not use the boat for a month or more remove the battery from the boat and store it in a cool dark place Completely r...

Страница 94: ...en connect the BLACK lead to the NEGATIVE terminal 8 Using a single battery Connect both red cables 1 and 2 to the terminal w Do not leave cable 2 unconnected If it accidentally contacts the NEGATIVE...

Страница 95: ...he flywheel are tightened with their specified tightening torque 2 Check the tightening torque of other bolts and nuts 901014 w e r t y q w Use of smaller wire could lead to a fire 1 Battery for start...

Страница 96: ...s connect the garden hose 3 4 When flushing is complete reinstall the garden hose connector 2 on the fitting 1 on the bottom cowling Tighten the connector securely cC Do not leave the garden hose conn...

Страница 97: ...paints can cause more rapid engine corrosion EMU00409 MOTOR EXTERIOR EMU00410 Cleaning the Outboard Motor After use wash the exterior of the out board with fresh water Flush the cooling system with f...

Страница 98: ...E MEMO...

Страница 99: ...BLESHOOTING 5 1 TEMPORARY ACTION IN EMERGENCY 5 5 Impact damage 5 5 Running single engine 5 5 Power trim tilt will not operate 5 6 Starter will not operate 5 7 Low oil level warning activates 5 9 Trea...

Страница 100: ...ad and repair Replace fuse with one of correct amperage 4 Have serviced by a Yamaha dealer 5 Attach lanyard 6 Shift to neutral B Engine will not start Starter operates 1 Fuel tank empty 2 Fuel contami...

Страница 101: ...le valve adjustment incorrect 17 Battery lead disconnected 1 Inspect spark plug s Clean or replace with recommended type 2 Check for pinched or kinked fuel line or other obstructions in fuel system 3...

Страница 102: ...ed 2 Propeller pitch or diameter incorrect 3 Trim angle incorrect 4 Motor mounted at incorrect height on transom 5 Warning system activated 6 Boat bottom fouled with marine growth 7 Spark plug s foule...

Страница 103: ...erviced by a Yamaha dealer 15 Check and replace oil with specified type 16 Have serviced by a Yamaha dealer 17 Open the air vent screw 18 Have serviced by a Yamaha dealer 19 Connect correctly 20 Inspe...

Страница 104: ...d or not found go back to a nearest harbor slowly and carefully 4 Have a Yamaha dealer inspection of the outboard motor before operating it again 607011 5 5 102043 EMU00418 RUNNING SINGLE ENGINE Using...

Страница 105: ...er trim and tilt because of a discharged battery or a failure with the power trim and tilt unit the engine can be tilted manually 1 Manual valve screw EMU00421 1 Loosen the manual valve screw coun ter...

Страница 106: ...es not oper ate Make sure the remote control lever is in neutral Otherwise the boat could unexpectedly start to move which could result in an accident 8 Be sure no one is standing behind you when pull...

Страница 107: ...g See STARTING ENGINE for procedures Be sure the engine is in Neutral and that the lanyard is attached to the engine stop switch 4 Turn the main switch to the ON posi tion 5 Insert the knotted end of...

Страница 108: ...will be pumped into the engine tank overflowing it Release the switch when oil reaches the upper level line on the engine oil tank 8 Do not use this emergency procedure unless the oil level warning l...

Страница 109: ...Reserve oil capacity is maximum 1 500 cm3 1 6 US qt 1 31 Imp qt 8 The oil feed pump will not operate if the engine is tilted more than 35 Put the engine in the down position before operating the emer...

Страница 110: ...oughly wash away mud salt seaweed etc with fresh water 2 Remove the spark plugs and face the spark plug holes downward to allow any water mud or contaminants to drain 3 Drain the fuel from the vapor s...

Страница 111: ...E EMU00450 Chapter 6 INDEX INDEX 6 1 1 2 3 4 5 6...

Страница 112: ...ons 3 22 Cruising in salt water 3 22 Cruising in turbid water 3 22 D Digital speedometer 2 11 Digital tachometer 2 9 Disconnecting the battery 4 28 E Emergency starting engine 5 8 Emission control inf...

Страница 113: ...free fuel additive 3 8 Running single engine 5 5 S Safety information 1 4 Shifting 3 15 Specification data 4 1 Speedometer 2 12 Star labels 1 3 Start in gear protection 1 15 Starter will not operate 5...

Страница 114: ...istration records are checked 2 Read the Limited Warranty statement which follows these instructions This warranty applies to Yamaha outboard motors sold in the United States whether purchased sepa ra...

Страница 115: ...lable in one country may not be sold or serviced in the other 6 If you need any additional information about your Yamaha or warranty coverage which your dealer cannot provide please contact us directl...

Страница 116: ...or purchased and registered for use in the United States only excluding its territo ries For warranty provisions outside the United States contact the particular country s local Yamaha distributor WAR...

Страница 117: ...SO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CORPORATION U S A Post Office Box 6555 Cypress California 90630 WARRANTY QUESTIONS AND ANSWERS Q What costs are my responsibility durin...

Страница 118: ...tion such as names addresses model engine serial number dates and receipts CHANGE OF ADDRESS The federal government requires each manufacturer of a motor vehicle to maintain a complete up to date list...

Страница 119: ...l receive service If you need more information about your warranty coverage or your Yamaha outside the U S A or Canada please contact an autho rized Yamaha dealer in your country 2 Keep a copy of your...

Страница 120: ...Printed in Japan April 2001 0 5 2 68F 28199 13 Z150PETO LZ150PETO Z175GETO Z200NETO LZ200NETO E Printed on recycled paper...

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