background image

Perio

d

ic maintenance an

d

 a

d

justment

8-40

8

EAU63470

Trou

b

leshootin

g

 charts

Startin

g

 pro

b

lems or poor en

g

ine performance

1. Fuel

There is enough fuel.

There is no fuel.

Check the battery.

Supply fuel.

The engine turns over
quickly.

The engine turns over
slowly.

The engine does not 
start.
Check the battery.

Wipe off with a dry 
cloth and correct the 
spark plug gaps, or 
replace the spark 
plugs.

Check the battery 
lead connections, and 
have a Yamaha dealer 
charge the battery if 
necessary.

2. Battery

The battery is good.

The engine does not 
start.
Check the ignition.

3. Ignition

Wet

Operate the electric 
starter.

Dry

There is compression.

There is no 
compression.

The engine does not start. 
Have a Yamaha dealer check the vehicle.

Have a Yamaha dealer check the vehicle.

The engine does not 
start.
Check the 
compression.

Have a Yamaha 
dealer check the 
vehicle.

Remove the spark 
plugs and check 
the electrodes.

Operate the electric 
starter.

Operate the electric 
starter.

Check the fuel level 
in the fuel tank.

4. Compression

UBN611E0.book  Page 40  Wednesday, August 30, 2017  2:47 PM

Содержание YZF-R6 2017

Страница 1: ...DIC183 OWNER S MANUAL YZFR6J YZFR6JC BN6 28199 11 LIT 11626 31 54 YZF R6 MOTORCYCLE Read this manual carefully before oper ating this vehicle...

Страница 2: ...reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently w...

Страница 3: ...aintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha...

Страница 4: ...hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehi cle or other property A TIP provi...

Страница 5: ...ngine 7 2 Shifting 7 3 Engine break in 7 4 Parking 7 5 Periodic maintenance and adjustment 8 1 Owner s tool kit 8 2 Periodic maintenance chart for the emission control system 8 3 General maintenance a...

Страница 6: ...ing 8 39 Troubleshooting charts 8 40 Motorcycle care and storage 9 1 Matte color caution 9 1 Care 9 1 Storage 9 4 Specifications 10 1 Consumer information 11 1 Identification numbers 11 1 Diagnostic c...

Страница 7: ...They contain important in formation for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is av...

Страница 8: ...and protective clothing WARNING PREMIUM UNLEADED GASOLINE ONLY 91 Min Pump Octane R M 2 EMISSION HOSE ROUTING 13S 21686 10 4 3 2 1 FUEL TANK THROTTLE BODY CHARCOAL CANISTER ATMOSPHERE VACUUM HOSE ROU...

Страница 9: ...Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibilit...

Страница 10: ...ain tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a...

Страница 11: ...of the motorcycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added carg...

Страница 12: ...ehicle that change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the...

Страница 13: ...Transporting the Motorcycle Be sure to observe following instruc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if eq...

Страница 14: ...d adjuster page 5 24 4 Fast compression damping force adjuster page 5 24 5 Slow compression damping force adjuster page 5 24 6 Rebound damping force adjuster page 5 24 7 Shift pedal page 5 15 8 Engine...

Страница 15: ...ge 8 34 5 Spring preload adjuster page 5 22 6 Rebound damping force adjuster page 5 22 7 Compression damping force adjuster page 5 22 8 Coolant reservoir page 8 17 9 Engine oil filler cap page 8 13 10...

Страница 16: ...4 2 Left handlebar switches page 5 2 3 Main switch steering lock page 5 1 4 Multi function meter unit page 5 6 5 Front brake fluid reservoir page 8 26 6 Right handlebar switches page 5 2 7 Brake lever...

Страница 17: ...rent drive mode is shown in the drive mode display page 5 10 The current drive mode is saved when the vehicle is turned off Mode STD Mode STD is suitable for various rid ing conditions This mode allow...

Страница 18: ...flashes when traction control has engaged You may notice slight changes in engine and ex haust sounds when the system has en gaged When the traction control system is turned off the indicator light w...

Страница 19: ...ing modes while riding Resetting the traction control sys tem The traction control system will auto matically disable when the front wheel or rear wheel comes off the ground while riding excessive rea...

Страница 20: ...power and drive torque are momentarily adjusted to al low the upshift to occur TIP This system requires an accessory part to be activated Contact your Yahama dealer for details The quick shift system...

Страница 21: ...All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may re...

Страница 22: ...light and to mark the start of each lap when using the lap timer TIP When the dimmer switch is set to the passing switch has no ef fect 1 Dimmer switch 2 Pass switch 3 Traction control system switch T...

Страница 23: ...r position EAU66030 Horn switch Press this switch to sound the horn EAU73961 Traction control system switch TCS See page 4 2 for an explanation of the traction control system EAU77450 Engine stop swit...

Страница 24: ...alfunction If a malfunction is detected the oil level warning light will flash re peatedly Have a Yamaha dealer check the vehicle EAU11369 Fuel level warning light This warning light comes on when you...

Страница 25: ...ealer check the on board diagnostic system The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the...

Страница 26: ...heck come on for a few seconds and then go off If the light does not come on during the circuit check have a Yamaha dealer check the vehicle EAU3925B Multi function meter unit WARNING EWA12423 Be sure...

Страница 27: ...range and then return to zero NOTICE ECA10032 Do not operate the engine in the ta chometer red zone Red zone 16500 r min and above Clock and lap timer The clock uses a 12 hour time system To set the c...

Страница 28: ...ECT button to stop the lap timer 5 Push the SELECT button again to reset the lap timer or push the RESET button for one second to reset the lap timer and set it to the counting ready state To view the...

Страница 29: ...ge HI flashes stop the engine and let it cool See page 8 41 TIP When the vehicle is turned on the coolant temperature display is au tomatically selected When the coolant temperature is below 105 F Lo...

Страница 30: ...display indicates which traction control system setting has been se lected 1 through 6 or OFF For more details on the TCS settings and on how to select them see page 4 2 Multi function display The mul...

Страница 31: ...l automatically change to the fuel reserve tripmeter TRIP F and start counting the distance traveled from that point In this case push the SELECT button to switch the display in the following order TR...

Страница 32: ...he aver age amount of fuel necessary to travel 100 km is shown AVE _ _ _ _ MPG The average distance that can be traveled on 1 0 US gal of fuel is shown TIP To reset the average fuel con sumption displ...

Страница 33: ...Push the SELECT button to con firm the setting The control mode changes to the shift light activity function To set the shift light activity function 1 Push the RESET button to select one of the foll...

Страница 34: ...deactivation point engine speed 2 Push the SELECT button to con firm the setting The control mode changes to the shift light bright ness function To adjust the shift light brightness 1 Push the RESET...

Страница 35: ...the throttle grip The brake lever is equipped with a brake lever position adjusting dial To adjust the distance between the brake lever and the throttle grip turn the ad justing dial while holding the...

Страница 36: ...p a sufficient distance from the vehicle ahead to match the riding speed even with ABS The ABS performs best with long braking distances On certain surfaces such as rough or gravel roads the brak ing...

Страница 37: ...se The lock will be released and the fuel tank cap can be opened To close the fuel tank cap 1 Push the fuel tank cap into posi tion with the key inserted in the lock 2 Turn the key counterclockwise to...

Страница 38: ...lean dry soft cloth since fuel may deteriorate painted surfaces or plastic parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cau se injury or...

Страница 39: ...ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems EAU58152 Fuel tank breather hose and fuel tank overflow hose Befor...

Страница 40: ...e work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat NOTICE ECA10702 Use only unleaded gasoline The use of leaded gasoline will cause unre pairable d...

Страница 41: ...en pull the seat off To install the rider seat 1 Insert the projection into the seat holder as shown then place the seat in the original position 2 Install the bolts with the hexagon wrench 3 Insert t...

Страница 42: ...WARNING EWA10181 Always adjust both fork legs equally otherwise poor handling and loss of stability may result NOTICE ECA24120 Use extra care to avoid scratch ing the anodized finish of the adjusting...

Страница 43: ...adjusting bolt on each fork leg in direction b 1 Spring preload adjusting nut Spring preload setting Minimum soft 0 turn s in direction a Standard 6 turn s in direction a Maximum hard 15 turn s in dir...

Страница 44: ...he mechanism do not attempt to turn beyond the maximum or minimum settings Spring preload 1 Loosen the locknut 2 To increase the spring preload and thereby harden the suspen sion turn the adjusting nu...

Страница 45: ...y harden the fast com pression damping turn the adjusting bolt in direction a To decrease the compression damping force and there by soften the compression damping turn the adjusting bolt in direction...

Страница 46: ...he shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure Do not deform or damage the cylinder in any way Cylinder damage...

Страница 47: ...con trolled servomotor NOTICE ECA10192 The EXUP system has been set and extensively tested at the Yamaha factory Changing these settings without sufficient technical knowledge may result in poor perf...

Страница 48: ...ct the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be...

Страница 49: ...stalled 10 Move the sidestand up 11 Pull the clutch lever 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working The motorc...

Страница 50: ...e and check hose con nections 5 18 5 19 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 8 13 Coolant Check coolant level in reser...

Страница 51: ...if necessary 8 20 8 23 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 8 31 Brake and clutch le vers Make sure that operation is smooth Lubricat...

Страница 52: ...accident or injury EAU73451 TIP This model is equipped with a lean angle sensor to stop the en gine in case of turnover Turn the main switch off once before at tempting to restart the engine Failing t...

Страница 53: ...light Traction control system indi cator light Shift timing indicator light TIP The ABS warning light should come on and stay on until the ve hicle reaches a traveling speed of 10 km h 6 mi h The fuel...

Страница 54: ...Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicator light should go out 3 Open the throttle gradually and at the same time release the clutch...

Страница 55: ...etween 0 and 1600 km 1000 mi For this reason you should read the fol lowing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The variou...

Страница 56: ...key from the main switch WARNING EWA10312 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park...

Страница 57: ...ntain the vehi cle or performing maintenance ac tivities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle ser vice h...

Страница 58: ...ble Yamaha dealers are trained and equipped to perform these particular services EAU67090 Owner s tool kit The owner s tool kit should be stored separately from the vehicle However there are two hexag...

Страница 59: ...Spark plugs Check condition Adjust gap and clean Replace 3 Valve clearance Check and adjust valve clear ance when engine is cold Every 26600 mi 42000 km 4 Crankcase breather system Check breather hose...

Страница 60: ...r damage Check for correct routing and clamping Replace Every 4 years 7 Brake fluid Change Every 2 years 8 Wheels Check runout and for damage Replace if necessary 9 Tires Check tread depth and for dam...

Страница 61: ...Check operation Apply lithium soap based grease lightly 20 Sidestand switch Check operation and replace if necessary 21 Front fork Check operation and for oil leakage Replace if necessary 22 Shock ab...

Страница 62: ...r brake master cylinder the internal com ponents of the front brake master cylinder the brake calipers and change the brake fluid Replace the brake hoses every four years or sooner if cracked or damag...

Страница 63: ...ter Refer to this section each time a cowling or panel needs to be re moved and installed EAU79983 Cowling A To remove the cowling 1 Remove panel A See page 8 11 2 Remove the bolts quick fasten ers an...

Страница 64: ...ng forward To install the cowling 1 Slide the cowling rearward and then fit the upper projections into the slots 2 Slide the cowling as shown 3 Install the bolts quick fasteners and quick fastener scr...

Страница 65: ...owling B by removing the bolts To install the cowling 1 Place cowling B in its original po sition and then install the bolts 2 Install cowling A and panel A Cowling C To remove the cowling 1 Remove pa...

Страница 66: ...tall the bolts loosely then install the quick fastener and quick fastener screw and then tighten the bolts 4 Install the panel Cowling D To remove the cowling 1 Remove panel B and cowling C See page 8...

Страница 67: ...plugs can reveal the condition of the engine The porcelain insulator around the center electrode of each spark plug should be a medium to light tan the ideal color when the vehicle is ridden normally...

Страница 68: ...ause the rubber seal on the end of the cap fits tightly To remove the spark plug cap simply twist it back and forth while pulling it out to install it twist it back and forth while pushing it in EAU19...

Страница 69: ...engine oil should be between the minimum and maximum level marks 5 Check the dipstick O ring for damage and replace it if neces sary 6 If the engine oil is at or below the minimum level mark remove t...

Страница 70: ...with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 9 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring i...

Страница 71: ...the engine oil drain bolt and its new gasket and then tighten the bolt to the specified torque 14 Refill with the specified amount of the recommended engine oil TIP Be sure to wipe off spilled oil on...

Страница 72: ...filler cap 17 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause TIP After the engin...

Страница 73: ...servoir cap Never at tempt to remove the radiator cap when the engine is hot EWA15162 5 Add coolant to the maximum level mark NOTICE If coolant is not available use distilled water or soft tap water i...

Страница 74: ...art Have a Yamaha dealer change the coolant WARNING Never attempt to remove the radiator cap when the engine is hot EWA10382 EAU36765 Air filter element The air filter element must be replaced at the...

Страница 75: ...dealer EAU21386 Checking the throttle grip free play Measure the throttle grip free play as shown Periodically check the throttle grip free play and if necessary have a Yamaha dealer adjust it Engine...

Страница 76: ...essential to maintain the tires in good condition at all times and replace them at the appropriate time with the speci fied tires Tire air pressure The tire air pressure should be checked and if neces...

Страница 77: ...at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal characteristics Tire information This model is equipped with tubeless tires and ru...

Страница 78: ...ay run the danger of bursting at super high speeds Brand new tires can have a rel atively poor grip on certain road surfaces until they have been broken in Therefore it is ad visable before doing any...

Страница 79: ...d tire life EAU79960 Adjusting the clutch lever free play Measure the clutch lever free play as shown Periodically check the clutch lever free play and if necessary adjust it as fol lows To increase t...

Страница 80: ...lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If...

Страница 81: ...d rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU36891 Front brake pads Each front brake pad is provided with wear indicators...

Страница 82: ...t EAU40262 Checking the brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid level with the top of the reservoir level Replenish the brake f...

Страница 83: ...amage painted surfaces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indi ca...

Страница 84: ...lip page or breakage To prevent this from occurring keep the drive chain slack within the specified limits ECA10572 EAU74260 To adjust the drive chain slack Consult a Yamaha dealer before ad justing t...

Страница 85: ...ut especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECA10584 The drive chain must be lubricated after washing the motorcycle riding in the rain or riding in wet a...

Страница 86: ...AU23115 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubricat ed by a Yamaha dealer at the...

Страница 87: ...Brake pedal Shift pedal EAU23144 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu...

Страница 88: ...and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control EAUM1653 Lubricating the s...

Страница 89: ...times to check if the front fork compresses and re bounds smoothly NOTICE ECA10591 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23285...

Страница 90: ...lyte or to add distilled water However the battery lead connections need to be checked and if necessary tight ened WARNING EWA10761 Electrolyte is poisonous and dangerous since it contains sul furic...

Страница 91: ...e battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be su...

Страница 92: ...e WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam age to the electrical system and possibly a fire EWA15132 1 ABS motor fuse 2 Starter relay cover...

Страница 93: ...a dealer check the vehicle If the license plate light does not come on check and replace the bulb See page 8 38 NOTICE ECA16581 Do not affix any type of tinted film or stickers to the headlight lens S...

Страница 94: ...n 6 Install the license plate light unit by installing the screws EAU67131 Supporting the motorcycle Since this model is not equipped with a centerstand use maintenance stands when removing the front...

Страница 95: ...re any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitat...

Страница 96: ...ave a Yamaha dealer charge the battery if necessary 2 Battery The battery is good The engine does not start Check the ignition 3 Ignition Wet Operate the electric starter Dry There is compression Ther...

Страница 97: ...d press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommend...

Страница 98: ...appearance of a mo torcycle Frequent and proper care does not only comply with the terms of the warranty but it will also keep your motorcycle looking good extend its life and optimize its performance...

Страница 99: ...electric components couplers connec tors instruments switches and lights breather hoses and vents For motorcycles equipped with a windshield Do not use strong cleaners or hard sponges as they will ca...

Страница 100: ...r use compounds or other special treatments to clean the ti tanium muffler as they will remove the finish on the outer surface of the muffler Even the smallest amounts of oil such as from oily towels...

Страница 101: ...cover Be sure the engine and the exhaust sys tem are cool before covering the mo torcycle NOTICE ECA10811 Storing the motorcycle in a poorly ventilated room or cover ing it with a tarp while it is sti...

Страница 102: ...s well as of the side stand centerstand 5 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels...

Страница 103: ...API service SG type or higher JASO standard MA Engine oil quantity Oil change 2 40 L 2 54 US qt 2 11 Imp qt With oil filter removal 2 60 L 2 75 US qt 2 29 Imp qt Coolant quantity Coolant reservoir up...

Страница 104: ...S21R Loading Maximum load 185 kg 408 lb Total weight of rider passenger cargo and accessories Tire air pressure measured on cold tires Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi...

Страница 105: ...icator light LED Fuel level warning light LED Coolant temperature warning light LED Engine trouble warning light LED ABS warning light LED Shift timing indicator light LED Traction control system indi...

Страница 106: ...UMBER ENGINE SERIAL NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this...

Страница 107: ...is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU48271 Vehicle Emission Control Informa tion label The Vehicle Emission Control...

Страница 108: ...when maintenance checks or service procedures are performed Although the sensors and recorded data will vary by model the main data points are Vehicle status and engine perfor mance data Fuel injecti...

Страница 109: ...inds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Co...

Страница 110: ...e for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or el ement of design has been removed or...

Страница 111: ...quired It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000...

Страница 112: ...iness WARRANTY TRANSFER To transfer the warranty from the original purchaser to any subsequent purchaser it is imperative that the machine be inspected and registered for warranty by an authorized Yam...

Страница 113: ...upon your request at any later date 3 Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Q Is the warranty transferable to second owners A Yes The remaind...

Страница 114: ...limitations Coverage isn t limited to moving parts or the drivetrain like many other plans And Y E S covers manufacturing defects just like the warranty See the sample contract at your Yamaha dealer t...

Страница 115: ...protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your VIN number and we ll be happy to help you get the Y E S cove...

Страница 116: ...XUP system 5 27 F Front and rear brake pads checking 8 25 Front fork adjusting 5 22 Front fork checking 8 33 Fuel 5 18 Fuel level warning light 5 4 Fuel tank breather overflow hoses 5 19 Fuel tank cap...

Страница 117: ...it 8 2 Traction control system 4 2 Traction control system indicator light 5 6 Traction control system switch 5 3 Troubleshooting 8 39 Troubleshooting charts 8 40 Turn signal indicator light 5 4 Turn...

Страница 118: ...UBN611E0 book Page 3 Wednesday August 30 2017 2 47 PM...

Страница 119: ...ight right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineer...

Страница 120: ...DIC183 PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2017 09 1 1 1 CR E...

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