background image

Perio

d

ic maintenance an

d

 a

d

justment

7-8

7

6. Refill with the specified amount of

the recommended transmission
oil.

NOTICE

ECA10453

In or

d

er to prevent clutch slip-

pa

g

e (since the transmission oil

also lu

b

ricates the clutch), 

d

o

not mix any chemical a

dd

itives.

Do not use oils with a 

d

iesel

specification of “CD” or oils of a
hi

g

her quality than specifie

d

. In

a

dd

ition, 

d

o not use oils la

b

ele

d

“ENERGY CONSERVING II” or
hi

g

her.

Make sure that no forei

g

n mate-

rial enters the transmission.

7. Check the O-ring for damage, and

replace it if necessary.

8. Install and tighten the transmis-

sion oil filler cap and its O-ring.

9. Start the engine, and then let it idle

for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.

EAU20071

Coolant

The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.

EAUM1296

To check the coolant level

1. Place the vehicle on a level sur-

face and hold it in an upright posi-
tion.

TIP

The coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.

Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.

2. Remove the radiator cap and

check the coolant level in the radi-
ator. 

WARNING! Never attempt

to remove the ra

d

iator cap

when the en

g

ine is hot.

 [EWA10382]

Ti

g

htenin

g

 torque:

Transmission oil drain bolt:

10 N·m (1.0 kgf·m, 7.4 lb·ft)

Recommen

d

e

d

 transmission oil:

Motor oil SAE 10W-30 type SE or 
higher or Gear oil SAE 85W GL-3

Oil chan

g

e quantity:

0.50 L (0.53 US qt, 0.44 Imp.qt)

1. Radiator cap

1

UBR882E0.book  Page 8  Wednesday, February 26, 2020  11:39 AM

Содержание YZ65M

Страница 1: ...EITUNG Read this manual carefully before oper ating this vehicle Il convient de lire attentivement ce manuel avant la premi re utilisation du v hicule Bitte lesen Sie diese Bedienungsanlei tung sorgf...

Страница 2: ...DIC183 Original instructions Notice originale Originalbetriebsanleitung PRINTED IN JAPAN 2020 03 0 5 1 CR E F G...

Страница 3: ...Read this manual carefully before oper ating this vehicle OWNER S MANUAL YZ65 MOTORCYCLE YZ65 YZ65M BR8 28199 82 E0 UBR882E0 book Page 1 Wednesday February 26 2020 11 39 AM...

Страница 4: ...EAU46094 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold UBR882E0 book Page 1 Wednesday February 26 2020 11 39 AM...

Страница 5: ...ad use only It is il legal to operate this motorcycle on any public street road or highway Such use is prohibited by law This motorcycle complies with almost all state off highway noise level and spar...

Страница 6: ...this motorcycle He or she should Obtain thorough instructions from a competent source on all aspects of mo torcycle operation Observe the warnings and maintenance requirements in this Owner s Manu al...

Страница 7: ...WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehi cle or other...

Страница 8: ...ning the air filter element 7 10 Adjusting the carburetor 7 12 Adjusting the engine idling speed 7 12 Adjusting the throttle grip free play 7 13 Tires 7 14 Spoke wheels 7 16 Adjusting the clutch lever...

Страница 9: ...of contents Specifications 9 1 Consumer information 10 1 Identification numbers 10 1 Reporting safety defects For CANADA customers 10 2 Index 11 1 UBR882E0 book Page 2 Wednesday February 26 2020 11 3...

Страница 10: ...n important in formation for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from...

Страница 11: ...OADS You can collide with another vehicle if you operate this vehicle on a public road ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing EXPERIENCED RIDER ONLY 5PA 2118K...

Страница 12: ...de contr le NE JAMAIS ROULER SUR DES CHEMINS PUBLICS Vous pourriez entrer en collision avec un autre v hicule TOUJOURS PORTER UN CASQUE DE MOTOCYCLISTE APPROUVE des lunettes et des v tements de prote...

Страница 13: ...Location of important labels 1 4 1 For Europe 1 2 3 UBR882E0 book Page 4 Wednesday February 26 2020 11 39 AM...

Страница 14: ...labels 1 5 1 For Europe 5PG 2816R 00 100 kPa 1 00 kgf cm 15 psi 100 kPa 1 00 kgf cm 15 psi 4AA 22259 40 YAMAHA MOTOR CO LTD SHIZUOKA JAPAN YAMAHA 4GB 2155A 00 2 3 1 UBR882E0 book Page 5 Wednesday Febr...

Страница 15: ...r Use from 6 years old Operation of this motorcycle by children under the age of 6 increase the risk of severe injury or death Adult supervision required for children Never use on paved roads Never ca...

Страница 16: ...iding to avoid draining the battery Use unleaded gasoline only Measure the tire pressure when the tires are cold Adjust the tire pressure Improper tire pressure can cause loss of control Loss of contr...

Страница 17: ...Location of important labels 1 8 1 For Australia 1 2 3 UBR882E0 book Page 8 Wednesday February 26 2020 11 39 AM...

Страница 18: ...ERATE THIS VEHICLE ON PUBLIC ROADS You can collide with another vehicle if you operate this vehicle on a public road ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing EX...

Страница 19: ...make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation c...

Страница 20: ...ngine Protective Apparel The majority of fatalities from motorcy cle accidents are the result of head in juries The use of a safety helmet is the single most critical factor in the pre vention or redu...

Страница 21: ...e motorcy cle as possible Securely pack your heaviest items as close to the center of the vehicle as possible and make sure to distribute the weight as evenly as possible on both sides of the motorcyc...

Страница 22: ...t be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle Wind may at tempt to lift the motorcycle or the motorcyc...

Страница 23: ...olid parts of the mo torcycle such as the frame or up per front fork triple clamp and not for example to rubber mounted handlebars or turn signals or parts that could break Choose the location for the...

Страница 24: ...3 Fuel tank cap page 4 3 4 Fuel cock page 4 7 5 Starter choke knob page 4 7 6 Air filter element page 7 10 7 Seat page 4 8 8 Rebound damping force adjuster page 4 12 9 Throttle stop screw page 7 12 1...

Страница 25: ...ssion damping force adjuster page 4 12 3 Kickstarter page 4 8 4 Spark plug cap page 7 6 5 Bleed screw page 4 11 6 Coolant drain bolt page 7 9 7 Brake pedal page 4 3 8 Transmission oil drain bolt page...

Страница 26: ...n 3 3 3 EAU63401 Controls and instruments 1 3 2 4 1 Clutch lever page 4 1 2 Engine stop switch page 4 1 3 Brake lever page 4 2 4 Throttle grip page 7 13 UBR882E0 book Page 3 Wednesday February 26 2020...

Страница 27: ...lutch operation The clutch lever is equipped with a clutch lever position adjusting bolt Ad just the distance between the clutch le ver and the handlebar grip as follows 1 Loosen the locknut 2 While h...

Страница 28: ...with a brake lever position adjusting bolt Ad just the distance between the brake le ver and the throttle grip as follows 1 Slide the rubber cover toward the end of the brake lever 2 Loosen the locknu...

Страница 29: ...Fuel tank cap To remove the fuel tank cap turn it counterclockwise and then pull it off To install the fuel tank cap insert it into the tank opening and then turn it clockwise WARNING EWA11092 Make s...

Страница 30: ...f the base oil s qualities and blend in the ideal balance of addi tives to make sure the final oil clears our performance standards Thus Yamalube mineral semisynthetic and synthetic oils have their ow...

Страница 31: ...hese instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cinity of sparks open flames or other sources...

Страница 32: ...reather hose Before operating the motorcycle Check the fuel tank breather hose connection Check the fuel tank breather hose for cracks or damage and replace it if necessary Make sure that the fuel tan...

Страница 33: ...th the lever in this position fuel flows to the carburetor Normal riding is done with the lever in this position EAU13641 Starter choke knob Starting a cold engine requires a richer air fuel mixture w...

Страница 34: ...f the clutch is disengaged However shifting the transmission into the neutral position before starting is recommended EAU84041 Seat To remove the seat 1 Pull up the rear of the seat and re move the bo...

Страница 35: ...ped with re bound damping force adjusting screws and compression damping force ad justing screws NOTICE ECA10102 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum se...

Страница 36: ...the adjusting screw in direction b to decrease the compression damp ing force To set the compression damping force turn the adjuster in direction a until it stops and then count the clicks in directi...

Страница 37: ...will rise This will in crease the spring preload and harden the front suspension If this occurs bleed the air from each front fork leg WARNING EWA10201 Always bleed both fork legs other wise poor hand...

Страница 38: ...damping force ad justing screw and a compression damping force adjusting screw NOTICE ECA10102 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Spring pre...

Страница 39: ...aha dealer to make this adjustment The spring preload setting is determined by measuring distance A shown in the illus tration The longer distance A is the lower the spring pre load the shorter distan...

Страница 40: ...3 Install the seat Rebound damping force Turn the adjusting screw in direction a to increase the rebound damping force Turn the adjusting screw in direction b to decrease the rebound damping force To...

Страница 41: ...a the 0 click position and the 1 click position may be the same When turning the damping force adjuster in direction b it may click beyond the stated specifica tions however such adjustments are inef...

Страница 42: ...d or worn out shock absorber as sembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EAU41382 Removable sidestand This motorcycle is equipped with a re movable sidestand...

Страница 43: ...engine power by means of a valve that controls exhaust port opening aperture NOTICE ECA26380 The YPVS system has been exten sively tested and set up by Yamaha Changing the YPVS settings without suffic...

Страница 44: ...hose connection 4 4 4 6 Transmission oil Check for leakage 7 7 Coolant Check coolant level If necessary add recommended coolant to specified level Check cooling system for leakage 7 8 Front brake Chec...

Страница 45: ...be turned smoothly and has no excessive play 7 26 Front fork and rear shock absorber as sembly Check that they operate smoothly and there is no oil leakage 4 9 4 11 4 12 7 26 Chassis fasteners Make s...

Страница 46: ...e a Yamaha dealer perform service TIP Before starting the engine for the first time the air filter must be lubricated See page 7 10 Engine break in procedure 1 Fill the fuel tank with a break in oil f...

Страница 47: ...op the engine and check the spark plug condition It should be gin to lighten in color 9 Restart the motorcycle and ride it for about 10 to 15 more minutes Stop the engine and check the spark plug cond...

Страница 48: ...he engine is warm when it responds quickly to the throttle with the starter choke turned off NOTICE ECA11043 For maximum engine life never ac celerate hard when the engine is cold EAU16661 Starting a...

Страница 49: ...are not designed to withstand the shock of forced shifting EAU16691 To start out and accelerate 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear 3 Open the thr...

Страница 50: ...ust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn inc...

Страница 51: ...ly maintain the vehi cle or performing maintenance ac tivities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle ser...

Страница 52: ...hey require special tools data and technical skills NO ITEM ROUTINE After break in Every race Every third race Every fifth race As required 1 Piston Check piston for carbon deposits and cracks or dama...

Страница 53: ...and regap Replace Check chain slack alignment and condition 16 Drive chain Adjust and thoroughly lubricate chain with Yamaha chain and cable lube or equivalent Replace NO ITEM ROUTINE After break in E...

Страница 54: ...or damage Check radiator cap spring operation Change coolant Every 2 years Every year Check all chassis fitting and fasteners 18 Chassis fasteners Correct or tighten if necessary 19 Air filter element...

Страница 55: ...tion and tighten if necessary Lubricate with molybdenum disulfide grease Check operation free play and tighten if necessary Steering head Clean and lubricate with lithium soap based grease Replace bea...

Страница 56: ...ug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medium to light tan the ideal color when the vehi cle is ridden normally TIP If the spark plug shows a distin...

Страница 57: ...have a Yamaha deal er check and repair the motorcycle In addition the transmission oil must be changed at the intervals specified in the periodic maintenance and lubrica tion chart 1 Start the engine...

Страница 58: ...Coolant The coolant level should be checked before each ride In addition the cool ant must be changed at the intervals specified in the periodic maintenance and lubrication chart EAUM1296 To check th...

Страница 59: ...on tent of the coolant as soon as possible otherwise the effec tiveness of the coolant will be reduced ECA10473 EAUM1318 To change the coolant 1 Place the vehicle on a level sur face and let the engin...

Страница 60: ...vals specified in the periodic maintenance and lubrication chart Service the air filter element more fre quently if you often ride in wet or dusty conditions 1 Remove the seat See page 4 8 2 Remove th...

Страница 61: ...he air filter element into the air filter case by aligning the pro jection on the element with the slot in the case and then install the wing bolt and its washer NOTICE Make sure that the air filter e...

Страница 62: ...s been set and ex tensively tested at the Yamaha fac tory Changing these settings without sufficient technical knowl edge may result in poor perfor mance of or damage to the engine EAU44391 Adjusting...

Страница 63: ...tle grip free play 1 Slide the rubber cover back 2 Loosen the locknut 3 To increase the throttle grip free play turn the adjusting nut in di rection a To decrease the throt tle grip free play turn the...

Страница 64: ...with the weight of the rider the riding speed and the riding condi tions Tire inspection The tires must be checked before each ride NOTICE ECA15582 Make sure the bead stopper is tightened A loose bea...

Страница 65: ...d below have been approved for this model by Yamaha WARNING EWA14391 Have a Yamaha dealer replace excessively worn tires Operat ing the motorcycle with exces sively worn tires decreases riding stabili...

Страница 66: ...ance adverse han dling characteristics and a short ened tire life EAU65775 Adjusting the clutch lever free play Measure the clutch lever free play as shown Periodically check the clutch lever free pla...

Страница 67: ...end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there...

Страница 68: ...in the periodic maintenance and lubrication chart EAU22411 Front brake pads Each front brake pad is provided with a wear indicator which allows you to check the brake pad wear without hav ing to disa...

Страница 69: ...AU22583 Checking the brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid level with the res ervoir in an upright position Replenish the bra...

Страница 70: ...ake flu id otherwise the rubber seals may deteriorate causing leak age Refill with the same type of brake fluid Adding a brake fluid other than DOT 4 may result in a harmful chemical reaction Be caref...

Страница 71: ...slack will overload the engine as well as other vital parts of the motorcy cle and can lead to chain slip page or breakage To prevent this from occurring keep the drive chain slack within the specifie...

Страница 72: ...ce and lubrica tion chart otherwise it will quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECA10584 The drive chain must be lubricated after wa...

Страница 73: ...U23115 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubricat ed by a Yamaha dealer at the...

Страница 74: ...u bricated if necessary Brake lever Clutch lever EAU23185 Checking and lubricating the brake pedal The operation of the brake pedal should be checked before each ride and the pedal pivot should be lub...

Страница 75: ...ls specified in the periodic maintenance and lubrication chart EAUM2701 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed at the intervals specified in the peri odic maintenance...

Страница 76: ...mes to check if the front fork compresses and re bounds smoothly NOTICE ECA10591 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23285 Ch...

Страница 77: ...k the wheel bearings EAU75190 Supporting the motorcycle Since this model is not equipped with a centerstand use a maintenance stand when removing the front or rear wheel adjusting the chain or washing...

Страница 78: ...ove the wheel NOTICE Do not apply the brake after the wheel and brake disc have been removed otherwise the brake pads will be forced shut ECA11073 To install the front wheel 1 Make sure the brake pads...

Страница 79: ...ubber mallet may be useful to tap the wheel axle out The drive chain pullers may fall out when removing the wheel axle 7 Remove the wheel NOTICE Do not apply the brake after the wheel and brake disc h...

Страница 80: ...nd easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience...

Страница 81: ...t the spark plug gap or replace the spark plug s 2 Ignition Wet Dry There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer c...

Страница 82: ...pped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recomm...

Страница 83: ...he condition of the vehicle more frequently Be sure to wash the vehicle after riding in the rain or near the sea because salt is corro sive to metals TIP The roads of heavy snowfall areas may be spray...

Страница 84: ...Rinse off any degreaser and spray down the vehicle with a garden hose Use only enough pressure to do the job Avoid spraying wa ter directly into the muffler instru ment panel air inlet or other inner...

Страница 85: ...inted surfaces using a non abrasive wax or use a detail spray for motorcycles 8 When finished cleaning start the engine and let it idle for several minutes to help dry any remaining moisture 9 If the...

Страница 86: ...e off posi tion 6 For vehicles with a carburetor To prevent fuel deposits from build ing up drain the fuel in the carbu retor float chamber into a clean container Retighten the drain bolt and pour the...

Страница 87: ...in one spot 10 Cover the muffler outlet with a plastic bag to prevent moisture from entering it 11 For vehicles with a battery Re move and fully charge it or attach a maintenance charger NOTICE Confi...

Страница 88: ...SAE 85W GL 3 Quantity 0 50 L 0 53 US qt 0 44 Imp qt Coolant quantity Radiator including all routes 0 38 L 0 40 US qt 0 33 Imp qt Fuel Recommended fuel Unleaded gasoline E10 acceptable Octane number RO...

Страница 89: ...ER EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is us...

Страница 90: ...safety defect exists in a group of vehicles it may order a recall and remedy campaign However Transport Canada cannot become involved in individual problems be tween you your dealer or Yamaha Motor Ca...

Страница 91: ...cap 4 3 H Handlebar switch 4 1 I Identification numbers 10 1 K Kickstarter 4 8 L Labels location 1 1 M Matte color caution 8 1 P Parking 6 5 Part locations 3 1 Periodic maintenance and lubrication cha...

Страница 92: ...with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control ALWAYS use proper riding techniques to avoid vehicle overturns on hills and rough terr...

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