CYLINDER AND PISTON
5-31
d. If out of specification, replace the cylinder,
the piston, and the piston rings as a set.
e. Calculate the piston-to-cylinder clearance
with the following formula.
f. If out of specification, replace the cylinder,
the piston, and the piston rings as a set.
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EASB29B232
CHECKING THE PISTON RINGS
1. Measure:
• Piston ring side clearance
Out of specification
Replace the piston
and piston rings as a set.
TIP
Before measuring the piston ring side clear-
ance, eliminate any carbon deposits from the
piston ring grooves and piston rings.
2. Install:
• Piston ring
(into the cylinder)
TIP
Use the piston crown to level the piston ring
near bottom of cylinder “a”, where cylinder wear
is lowest.
3. Measure:
• Piston ring end gap
Out of specification
Replace the piston
ring.
TIP
The oil ring expander spacer’s end gap cannot
be measured. If the oil ring rail’s gap is exces-
sive, replace all three piston rings.
EASB29B233
CHECKING THE PISTON PIN
1. Check:
• Piston pin
Blue discoloration/grooves
Replace the
piston pin and then check the lubrication
system.
Diameter
76.955–76.970 mm (3.0297–
3.0303 in)
Measuring point (from piston
skirt bottom)
4.0 mm (0.16 in)
Piston-to-cylinder clearance =
Cylinder bore - Piston diameter
Piston-to-cylinder clearance
0.030–0.055 mm (0.0012–0.0022
in)
Ring side clearance
0.030–0.065 mm (0.0012–0.0026
in)
Side clearance limit
0.115 mm (0.0045 in)
b
a
Piston ring
Top ring
End gap (installed)
0.15–0.25 mm (0.0059–0.0098 in)
End gap limit
0.50 mm (0.0197 in)
b. Upper of cylinder
a
b
Содержание YZ 2018 Series
Страница 6: ...EASB916006 YAMAHA MOTOR CORPORATION U S A YZ MOTORCYCLE LIMITED WARRANTY...
Страница 10: ......
Страница 40: ...MOTORCYCLE CARE AND STORAGE 1 28...
Страница 51: ...ELECTRICAL SPECIFICATIONS 2 10 Fuse s Main fuse 15 0 A Spare fuse 15 0 A Radiator fan motor fuse 5 0 A...
Страница 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23...
Страница 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25...
Страница 67: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 26 1 Exhaust camshaft 2 Intake camshaft 3 Oil filter element 4 Oil pump...
Страница 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27...
Страница 69: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 28 1 Camshaft 2 Oil pressure check bolt 3 Oil filter element 4 Oil pump...
Страница 70: ...CABLE ROUTING DIAGRAM 2 29 EASB29B065 CABLE ROUTING DIAGRAM...
Страница 72: ...CABLE ROUTING DIAGRAM 2 31...
Страница 74: ...CABLE ROUTING DIAGRAM 2 33...
Страница 76: ...CABLE ROUTING DIAGRAM 2 35...
Страница 78: ...CABLE ROUTING DIAGRAM 2 37...
Страница 80: ...CABLE ROUTING DIAGRAM 2 39...
Страница 82: ...CABLE ROUTING DIAGRAM 2 41...
Страница 84: ...CABLE ROUTING DIAGRAM 2 43...
Страница 235: ...ELECTRIC STARTER 5 38 5 Install Bolt 1 O ring 2 TIP Apply the lithium soap based grease on the O ring New...
Страница 255: ...OIL PUMP AND BALANCER GEAR 5 58 a 2 10 b 2 9 1 b 5 3 a 4 10 5 9 3 E c d 6 7 8 8 b 6...
Страница 276: ...TRANSMISSION 5 79...
Страница 290: ...FUEL TANK 7 5 A Left B Right 1 1 A 0 mm 0 in B 1 1 15 mm 0 59 in...
Страница 296: ...THROTTLE BODY 7 11...
Страница 299: ......
Страница 313: ...CHARGING SYSTEM 8 14...
Страница 321: ...COOLING SYSTEM For JPN 8 22...
Страница 351: ...FUEL PUMP SYSTEM 8 52 EASB29B345...
Страница 352: ...ELECTRICAL COMPONENTS 8 53 ELECTRICAL COMPONENTS EASB29B346 9 10 11 1 3 2 4 5 6 7 8...
Страница 354: ...ELECTRICAL COMPONENTS 8 55 11 10 9 2 3 1 6 7 8 4 5...
Страница 356: ...ELECTRICAL COMPONENTS 8 57 EASB29B347 CHECKING THE SWITCHES 4 1 3 2 B B Sb B B B B B B B B...
Страница 357: ...ELECTRICAL COMPONENTS 8 58 1 Engine stop switch 2 Neutral switch 3 Clutch switch 4 Start switch...
Страница 372: ...ELECTRICAL COMPONENTS 8 73 c Measure the fuel injector resistance...