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WARNING

EWB03500

These shock absorber assemblies contain
highly pressurized nitrogen gas. Read and
understand the following information be-
fore handling the shock absorber assem-
blies.



Do not tamper with or attempt to open
the cylinder assemblies.



Do not subject the shock absorber as-
sembly to an open flame or other high
heat source. This may cause the unit to
explode due to excessive gas pressure.



Do not deform or damage the cylinders
in any way. Cylinder damage will result in
poor damping performance.



Do not dispose of a damaged or worn
out shock absorber assembly yourself.
Take the shock absorber assembly to a
Yamaha dealer for any service.

EBU35057

Auxiliary DC jack

Low speed compression damping setting

Minimum (soft):

4 turn(s) out from the fully turned in posi-
tion

Standard:

2 turn(s) out from the fully turned in posi-
tion

Maximum (hard):

Adjusting screw fully turned in

1. Auxiliary DC jack cap
2. Auxiliary DC jack

2

1

UB5J12E0.book Page 43 Monday, December 14, 2020 11:51 AM

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Содержание YXZ 1000R 2021

Страница 1: ...THIS MANUAL CAREFULLY It contains important safety information NOTICE The removal or modification of evaporative emission related parts on this OHRV is illegal Violators may be subject to civil and o...

Страница 2: ...eproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently wh...

Страница 3: ...he features and operation of this vehicle It also includes basic maintenance and inspection procedures If you have any ques tions regarding the operation or maintenance of your vehicle please consult...

Страница 4: ...ety alert symbol It is used to alert you to poten tial personal injury hazards Obey all safety messages that fol low this symbol to avoid possible injury or death A WARNING indicates a hazardous situa...

Страница 5: ...ws and regulations in force before choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited This vehicle complies with all st...

Страница 6: ...5 16 On Command drive knob 2WD 4WD DIFF LOCK 5 17 Accelerator pedal 5 18 Clutch pedal 5 18 Brake pedal 5 19 Parking brake lever 5 19 Shift lever 5 20 Reverse gear lock lever REV 5 20 Fuel tank cap 5...

Страница 7: ...OPERATION 7 1 Engine break in 7 1 Starting the engine 7 2 Shift lever operation and reverse driving 7 3 Selecting the drive mode 7 7 Parking 7 9 Loading 7 9 BASIC GUIDE FOR SAFE USE 8 1 KNOW YOUR VEH...

Страница 8: ...ment 9 51 Brake light switch adjustment 9 52 Cable inspection and lubrication 9 52 Pedal lubrication 9 52 Checking the stabilizer bushes 9 53 Upper and lower arm pivot lubrication left and right 9 54...

Страница 9: ...mission Regulation California 12 1 Vehicle data recording 12 1 NOISE REGULATION 12 3 MAINTENANCE RECORD 12 4 YAMAHA MOTOR CORPORATION U S A 2020 AND LATER MODEL SIDE BY SIDE LIMITED WARRANTY 12 5 YAMA...

Страница 10: ...LE IDENTIFICATION NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EBU32800 Vehicle identification number The vehicle identification number is stamped into the frame The vehicle identification...

Страница 11: ...l EBU32790 Key identification number The key identification number is stamped on the key as shown in the following illustration This number can be used for ordering a new key 1 Model label 1 1 Model t...

Страница 12: ...1 3 1 1 Key identification number 1 UB5J12E0 book Page 3 Monday December 14 2020 11 51 AM...

Страница 13: ...2 1 2 EBU31130 LOCATION OF THE WARNING AND SPECIFICATION LABELS 1 2 1 1 1 8 2 5 4 6 7 3 UB5J12E0 book Page 1 Monday December 14 2020 11 51 AM...

Страница 14: ...2 2 2 9 UB5J12E0 book Page 2 Monday December 14 2020 11 51 AM...

Страница 15: ...ntain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available f...

Страница 16: ...al for instructions Do not incinerate puncture or open B4J F2259 00 B4J K8483 00 WARNING Do not rest hands or arms on door or shoulder bolster To avoid Injury keep hands and arms completely Inside the...

Страница 17: ...enger accessories and cargo OPERATING TIRE PRESSURE With tires cold set as follows BAS F4897 20 WARNING Load may affect handling and stability Do not exceed the maximum load ratings for the cargo bed...

Страница 18: ...71 requirements for rollover protection structures m 750Kg for ISO3471 WARNING AVERTISSEMENT Moving parts can crush and cut Do not operate engine with guard removed 2HC 77762 00 Les pi ces mobiles peu...

Страница 19: ...al Off HighwayVehicles ANSI ROHVA 1 2016 Standard Date of manufacture B4J F4163 00 BAS F1684 00 INTAKE MANIFOLD 1 PRESS SENSOR VACUUM HOSE ROUTING EMISSION HOSE ROUTING THROTTLE BODY SOLENOID VALVE 1...

Страница 20: ...2 8 2 BAS F1568 00 9 UB5J12E0 book Page 8 Monday December 14 2020 11 51 AM...

Страница 21: ...e two chapters and the labels on the vehicle to instruct new opera tors and passengers Do not allow anyone else to operate your vehicle or ride as a passenger if you are unsure whether he or she is wi...

Страница 22: ...operly Both driver and passenger must be able to put both feet flat on the floorboard while seated upright with their backs against the backrests Passenger must be able to reach and hold the passenger...

Страница 23: ...page 7 9 before loading the cargo bed Do not overload the vehicle or cargo bed Refer to the labels on the vehicle for specific loading limits and recommended tire air pressure Keep heavier objects and...

Страница 24: ...ld enter the vehicle Abrupt maneuvers or aggressive driving even on flat open areas can cause loss of control including rollovers The YXZ10YMXM has higher ground clearance and other features to han dl...

Страница 25: ...ehicle may tip or roll keep your body completely inside the protec tive structure of the vehicle Brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the steering whee...

Страница 26: ...xide can cause headaches dizziness drowsiness nausea confusion and eventually death Carbon monoxide is a colorless odorless tasteless gas which may be present even if you do not see or smell any engin...

Страница 27: ...an neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recommended by Yamaha even if sold and installed by a Yamaha dealer Aftermarket parts acces...

Страница 28: ...h the performance capabilities and to provide the best combination of handling braking and comfort Other tires rims sizes and combinations may not be appropriate Refer to page 9 56 for tire specificat...

Страница 29: ...11 1 Front shock absorber 2 Brake fluid reservoir 3 Clutch fluid reservoir 4 Door 5 Shoulder bolster 6 Driver seat belt 7 Coolant reservoir 8 Air filter 9 Cargo bed 10 Muffler 11 Exhaust pipe 12 Engi...

Страница 30: ...2 4 EBU31190 Right view 3 4 5 6 1 7 2 1 Rear shock absorber 2 Engine oil tank 3 Passenger seat belt 4 Battery 5 Fuses 6 Headlight 7 Fuel tank cap UB5J12E0 book Page 2 Monday December 14 2020 11 51 AM...

Страница 31: ...10 8 9 13 11 14 1 Steering wheel 2 Reverse gear lock lever 3 Multi function meter unit 4 Main switch 5 Shift lever 6 Parking brake lever 7 Passenger handhold 8 Helmet reminder light 9 Seat belt remind...

Страница 32: ...hts and the multi function meter can be confirmed at this time EBU31241 Off position All electrical circuits are switched off The key can be removed EBU31251 Start position The electric starter is eng...

Страница 33: ...e reverse position 1 Shift light 2 Electric Power Steering warning light EPS 3 Differential gear lock indicator light DIFF LOCK 4 Parking brake indicator light P 5 Reverse indicator light R 6 Neutral...

Страница 34: ...vetrain icon indicates what type of drive mode is currently selected When 2WD is selected the icon will turn off When 4WD is selected is displayed And when 4WD with differential lock is selected is di...

Страница 35: ...This warning light comes on when the coolant temperature and therefore the engine is out side its normal operating temperature range The warning light comes on in blue to inform the driver that the ve...

Страница 36: ...o the engine EBU31342 Engine trouble warning light This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine When this occurs the display will ind...

Страница 37: ...ht The reminder light comes on and stays on while the key is turned to on to remind the occupants to always wear a helmet If the reminder light does not come on when the key is turned to on have a Yam...

Страница 38: ...ature display fuel gauge transmission gear display shift light control mode error code display 1 Tachometer 2 Transmission gear display 3 Shift light 4 Speedometer 5 SELECT button 6 MODE button 7 RESE...

Страница 39: ...button pushed and turn the key to on Tachometer The tachometer shows the engine speed in crankshaft revolutions per minute r min When the vehicle is first powered on the ta chometer needle will sweep...

Страница 40: ...distance that can be traveled with a full tank of gas etc Push the SELECT button to switch between the odometer ODO and the tripmeters TRIP A and TRIP B in the following order ODO TRIP A TRIP B ODO T...

Страница 41: ...nt temperature display in the following order CLOCK HOUR VOLTAGE coolant temperature CLOCK To set the clock 1 Set the display to the clock 2 Push both the SELECT button and RESET button until the hour...

Страница 42: ...LO or HI there may be trouble with the battery charging circuit or the battery may be faulty If this occurs have a Yamaha dealer check or repair the vehicle Coolant temperature display When the coola...

Страница 43: ...turn the key to off then hold the RESET button pushed and turn the key to on The radiator fans turn on and off automati cally according to the coolant temperature Fuel gauge The fuel gauge indicates...

Страница 44: ...N and by the neutral indicator light N Shift light control mode The shift light has three settings which can be adjusted Flashing pattern this function allows you to choose whether or not the light w...

Страница 45: ...he shift light flashes when acti vated The shift light will confirm this setting by flashing four times per se cond Off the shift light is deactivated in oth er words it does not come on or flash The...

Страница 46: ...n point can be set between 7000 r min and 12000 r min The deactivation point can be set in increments of 500 r min The tachometer needle will start over at 7000 r min after 12000 r min 1 Push the RESE...

Страница 47: ...error code the vehicle should be checked as soon as possible in order to avoid en gine damage EBU35471 Light switch Set the switch to to turn on the low beam and the taillight Set the switch to to tur...

Страница 48: ...rrain and driv ing conditions 2WD two wheel drive Power is sup plied to the rear wheels only 4WD four wheel drive Power is sup plied to the front and rear wheels DIFF LOCK four wheel drive with the di...

Страница 49: ...tension will re turn the pedal to idle position EBU34970 Clutch pedal Press the clutch pedal to disengage the clutch To engage the clutch release the clutch pedal The clutch pedal should be pressed r...

Страница 50: ...ng while parked To engage the parking brake pull the lever firmly To release the parking brake pull slightly on the lever press the release button and then push the lever to its original position TIP...

Страница 51: ...the clutch pedal when shifting See page 7 3 EBU34962 Reverse gear lock lever REV To prevent the transmission from being acci dently shifted into reverse this model is equipped with a reverse gear loc...

Страница 52: ...or handle is located on the inside of each door To open a door pull the handle To close a door push or pull the door inward until it is securely latched Be sure the door is SE CURELY LATCHED AFTER CLO...

Страница 53: ...nt of the cushion into the grommet while pushing the cushion downward Make sure the seats are properly secured before starting off WARNING A loose seat could cause the operator to lose control or cau...

Страница 54: ...st the driver seat position and make sure it is locked in place before starting off EBU35002 Adjusting the steering wheel position The steering wheel position can be adjusted to suit the driver s pref...

Страница 55: ...id ing in the vehicle See page 8 5 TIP If the vehicle is driven without the driver seat belt fastened a buzzer will sound If the vehicle is driven without the driver seat belt fastened engine power wi...

Страница 56: ...2071 To protect from damage do not put metal items like tools or sharply edged items di rectly in the glove compartment If they must be stored wrap them in appropriate cushioning material EBU38570 Sto...

Страница 57: ...e 5 21 NOTICE ECB02241 To protect from damage do not put metal items like tools or sharply edged items di rectly in the storage compartment If these items must be stored wrap them in appro priate cush...

Страница 58: ...s than seal able plastic containers in the cup hold ers otherwise they may be thrown about and possibly injure people in the vehicle during sudden braking or an ac cident EBU35022 Cargo bed WARNING EW...

Страница 59: ...acket as a cargo hook EBU40060 Front shock absorbers The shock absorber assemblies are equipped with the following adjusters Spring preload adjusting nut Rebound damping force adjusting screw High spe...

Страница 60: ...ined at a Yamaha dealer to make the spring preload or crossover setting adjust ment When adjusting the damping force settings turn the adjuster in direction a until it stops and then count the turns o...

Страница 61: ...ng preload the longer distance A is the lower the spring preload 1 Locknut 2 Special wrench 3 Spring preload adjusting nut 2 1 3 a b Spring preload setting Minimum soft Distance A 496 6 mm 19 55 in St...

Страница 62: ...ring to the hard spring TIP It is recommended to adjust the crossover setting a similar distance whenever the spring preload is adjusted The crossover setting is measured from the bottom of the spring...

Страница 63: ...tool 2 3 8 inch 9 5 mm drive wrench 3 Crossover locknut 1 2 3 90 1 Distance B 2 Spring retainer 3 Crossover locknut 4 Crossover adjusting nut Crossover setting Minimum soft Distance B 19 2 mm 0 76 in...

Страница 64: ...g force adjusting screw in direction a to increase the rebound damping force and thereby harden the damp ing and in direction b to decrease the re bound damping force and thereby soften the damping Ti...

Страница 65: ...ompression damping turn the adjusting bolt in direction b Rebound damping setting Minimum soft 26 click s in direction b Standard 12 click s in direction b Maximum hard 1 click s in direction b 1 High...

Страница 66: ...s Read and understand the following information be fore handling the shock absorber assem blies Do not tamper with or attempt to open the cylinder assemblies Do not subject the shock absorber as sembl...

Страница 67: ...ing screw Crossover adjusting nut WARNING EWB04140 Suspension components become hot during operation Never touch the com pression damping force adjusting bolt and screw the rebound damping force adjus...

Страница 68: ...the vehicle and place a suitable stand under the frame 2 Loosen the locknut 3 Turn the spring preload adjusting nut in direction a to increase the spring pre load and thereby harden the suspension an...

Страница 69: ...pring TIP It is recommended to adjust the crossover setting a similar distance whenever the spring preload is adjusted The crossover setting is measured from the bottom of the spring retainer to the t...

Страница 70: ...increase the crossover setting and in direction b to decrease the cross over setting 1 Distance B 2 Spring retainer 3 Crossover locknut 4 Crossover adjusting nut 3 2 4 1 1 Special tool 2 3 8 inch 9 5...

Страница 71: ...ing retainer 3 Crossover locknut 4 Crossover adjusting nut Crossover setting Minimum soft Distance B 48 5 mm 1 91 in Standard recommended Distance B 61 2 mm 2 41 in Maximum hard Distance B 73 9 mm 2 9...

Страница 72: ...the compression damping force and thereby harden the high speed compres sion damping turn the compression damping force adjusting bolt in direction a To de crease the compression damping force and th...

Страница 73: ...y soften the low speed compression damping turn the adjusting screw in direction b 1 High speed compression damping force adjusting bolt High speed compression damping setting Minimum soft 4 turn s ou...

Страница 74: ...gas pressure Do not deform or damage the cylinders in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber assembly yourself Take the...

Страница 75: ...TIP Turn off the accessory before plugging in to unplugging from the jack When the auxiliary DC jack is not being used cover it with the cap NOTICE ECB02251 Do not use accessories requiring more than...

Страница 76: ...nt damage Do not operate the vehicle if you find any problem If a problem can not be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Pre operation che...

Страница 77: ...on 6 6 Seat belts Check for proper operation and belt wear 6 7 Passenger handhold Check for stability and proper fastening 6 7 8 8 Steering Check for proper operation 6 7 Shift lever Check for proper...

Страница 78: ...luid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspected by a Yamaha dealer Brake operation Check t...

Страница 79: ...x tremely flammable To avoid fires and ex plosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the engine and be sure that no one is sitting i...

Страница 80: ...ent does not exceed 10 E10 Gasoline containing methanol is not recommended be cause it can cause damage to the fuel system or vehicle performance problems Portable fuel containers If you carry a porta...

Страница 81: ...ansmission Make sure there is no oil leaking from the transmission case EBU31761 Coolant Check the coolant level in the reservoir and replenish if necessary See page 9 34 EBU36020 Final gear Make sure...

Страница 82: ...on A crash can damage the restraint systems in your vehicle A damaged restraint system may not properly protect the person using it resulting in serious injury or death in a crash To help make sure yo...

Страница 83: ...hicle to a Yamaha dealer or re fer to the Service Manual for correct tighten ing torque EBU31840 Instruments lights and switches Check that all instruments lights and switch es are working properly Co...

Страница 84: ...um specified could also cause the tire to dis lodge from the rim under severe driving conditions EWB04120 OPERATING TIRE PRESSURE cold VEHICLE LOAD of 0 0 195 0 kg 0 430 lb FRONT Recommended 114 0 kPa...

Страница 85: ...tire tread depth has worn to 3 mm 0 12 in replace the tire If the tire has a nail or glass fragments in it or if the sidewall is cracked replace the tire 1 Tire tread depth 1 UB5J12E0 book Page 10 Mo...

Страница 86: ...parts in the engine wear and polish them selves to achieve the correct operating clear ances During this period prolonged full throttle op eration or any condition that might result in excessive engi...

Страница 87: ...tral indicator light should come on The engine can be started in any gear if the clutch pedal is applied However it is recommended to shift into neutral before starting the engine 4 With your foot off...

Страница 88: ...erator pedal apply the clutch and then repeatedly move the shift lever forward until it stops When it stops it will be in first gear Move the shift lever rearward slightly to reach the neu tral positi...

Страница 89: ...ears have properly engaged 4 Release the brake pedal 5 Press the accelerator pedal gradually and at the same time release the clutch pedal slowly 6 Once the vehicle has attained adequate speed release...

Страница 90: ...ion and deceleration are shown in the ta ble below To drive in reverse WARNING EWB03300 Before you shift into reverse make sure there are no obstacles or people behind you When it is safe to proceed g...

Страница 91: ...ver and the parking brake if applied 6 Check behind you and then release the brake pedal 7 Press the accelerator pedal gradually and release the clutch pedal slowly Continue to watch to the rear while...

Страница 92: ...drive mode The drive mode icon and the DIFF LOCK indi cator light come on as follows Knob position Indication Drive mode none 2WD two wheel drive Drive power is supplied to the rear wheels only 4WD f...

Страница 93: ...g wheel back and forth will help the differential gear lock to engage or dis engage To protect the drivetrain from damage vehicle speed is limited until the differential gear lock has properly transit...

Страница 94: ...rgo bed Use the hooks equipped on the cargo bed page 5 27 to tie down loads Make sure the load is securely fastened down centered in the cargo bed and not top heavy Never al low anyone to ride in the...

Страница 95: ...7 Do not exceed the maximum loading limit for the cargo bed 136 0 kg 300 lb Do not exceed the maximum loading limit for the vehicle 328 0 kg 723 lb UB5J12E0 book Page 10 Monday December 14 2020 11 51...

Страница 96: ...NOW YOUR VEHICLE This off road vehicle will handle and maneu ver differently from cars ATVs go carts golf cars and grounds keeping vehicles The YXZ10YMXM has higher ground clearance and other features...

Страница 97: ...e able to place both feet flat on the floorboard while seated upright with his her back against the backrest Do not drive after using drugs or alcohol Remove the ignition key when the vehicle is not i...

Страница 98: ...arry any other passengers Do not car ry passengers in the cargo bed Do not allow someone to ride as a passen ger who has been using drugs or alcohol Do not allow children who need child safety seats o...

Страница 99: ...not protect occupants in all rollovers or accidents Body parts outside of vehicle can be struck by passing objects or crushed during vehicle rollover Do not put your hands or feet outside of the vehi...

Страница 100: ...operation You may also fall completely out or be partial ly ejected from the vehicle which may lead to being crushed between the ground and the vehicle Wearing the seat belt helps you re main in the...

Страница 101: ...ate into the buckle until it clicks Pull up on the latch plate to make sure it is secure 4 Put the lap portion of the belt low on your hips Pull up on the shoulder part so the belt is snug across your...

Страница 102: ...uce the likeli hood that you will stick your leg out to stop the vehicle from tipping over or for any other reason in a rollover The doors may also re duce intrusion of objects into the occupant area...

Страница 103: ...cle if the vehicle begins to tip The driver should make sure the passenger is holding onto the handhold with both hands before operating the vehicle Adjusting the handhold position The handhold can be...

Страница 104: ...rly secured before starting off Seat and shoulder bolsters The seats and shoulder bolsters are designed to help keep you in the vehicle Do not put your hand or arm on or outside of the shoul der bolst...

Страница 105: ...humbs inside the rim Keep your palms on the outside of the steering wheel Similar to other off road vehicles if the YXZ10YMXM hits a deep rut or large obsta cle the steering wheel could briefly jerk i...

Страница 106: ...owing to reduce risk of injury in an accident Approved motorcycle helmet that fits prop erly CORRECT GRIP EXAMPLE INCORRECT GRIP EXAMPLE 1 Approved motorcycle helmet 2 Eye protection 3 Long sleeved sh...

Страница 107: ...oggles may reduce the risk of foreign material getting in your eyes and help prevent loss of vision Practice for new Yamaha YXZ10YMXM us ers Become familiar with the performance char acteristics of th...

Страница 108: ...are in turns turning the steering wheel too far or too fast can result in loss of control or a rollover Slow down before entering turns When making tight turns from a stand still or at slow speeds avo...

Страница 109: ...erse until you are thoroughly familiar with each operation Braking When slowing down or stopping take your foot off the accelerator pedal and press the brake pedal smoothly Abrupt or improper use of t...

Страница 110: ...ply the parking brake Parking on a slope The parking brake is located on the rear drive shaft When the drivetrain is in 2WD mode only the rear wheels will be locked Therefore switch the drive mode to...

Страница 111: ...eds 1065 kg 2348 lb Vehicle loading can affect handling as well as the recommended tire pressure See pages 7 9 6 8 EBU35515 Operation on different surfaces and terrains Go slowly and proceed with caut...

Страница 112: ...r you to climb or descend Use proper driving techniques to avoid rearward for ward or sideways rollovers on hills and slopes Drive straight up and down inclines not across them If crossing a hill is u...

Страница 113: ...t to turn the vehicle around With your foot on the brake pedal look behind you and plan your descent Press the clutch pedal and shift the transmission into reverse so you can use engine braking to slo...

Страница 114: ...hicle airborne as injury loss of control and damage to the vehicle could occur Pavement This vehicle is designed for off road use only Avoid paved surfaces Turn gradually and go slowly if you must dri...

Страница 115: ...e vehicle begin to slide sideways or fishtail rear wheel sliding steer into the di rection of the slide if possible to regain direc tional control For example if you feel the back of the vehicle start...

Страница 116: ...e area thoroughly Look from both your approach side and exit side If you believe you can continue safely choose the path that will allow you to get over the ob stacle and at as close to a right angle...

Страница 117: ...le using the ve hicle If you are not familiar with vehicle service have a Yamaha dealer perform the service WARNING EWB02563 Turn off the engine when performing main tenance unless otherwise specified...

Страница 118: ...rovide you the owner with the necessary information for completing your own preventive maintenance and minor repairs The tools provided in the tool kit are sufficient for this purpose and should be ke...

Страница 119: ...9 3 9 eration requiring one take your vehicle to a Yamaha dealer to check the torque settings and adjust them as necessary UB5J12E0 book Page 3 Monday December 14 2020 11 51 AM...

Страница 120: ...system NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Fuel line Check fuel hose for cracks or dam...

Страница 121: ...system for damage Replace if necessary 8 Air induction sys tem Check the air cut off valve reed valve and hose for damage Check condition and clean or replace if nec essary 9 Spark arrester Clean NO...

Страница 122: ...Every 2 years 2 Primary air filter foam Clean Replace if necessary Every 300 600 km 200 400 mi more often in wet or dusty condi tions Secondary air fil ter paper Replace Every 2000 5000 km 1200 3000 m...

Страница 123: ...place pads if worn to the limit 11 Brake fluid and internals Change the brake fluid Replace internal components of master cyl inder and calipers Every 2 years 12 Brake hoses Replace Every 4 years 13 A...

Страница 124: ...Adjust if necessary 19 Stabilizer bushes Check for cracks or other damage and re place if necessary 20 Upper and lower arm pivots Lubricate with lithium soap based grease 21 Rear knuckle up per and l...

Страница 125: ...ecked and serviced by your Yamaha dealer at regular intervals replace any damaged or visibly worn part immediately 23 Engine mounts Check for cracks or damage Check bolt tightness 24 Front and rear ax...

Страница 126: ...e original position and then install the bolts EBU38590 Panels The panels shown need to be removed to perform some of the maintenance jobs de scribed in this chapter Refer to this section each time a...

Страница 127: ...emove the panel by pulling it up as shown To install the panel Place the panel in the original position 1 Panel A 2 Panel B 1 Panel C 2 Panel D 1 2 1 2 1 Panel A 2 Projection 1 2 2 UB5J12E0 book Page...

Страница 128: ...l A 3 Remove the top cover by removing the quick fastener screw and the bolts 4 Remove the passenger seat cushion See page 5 21 5 Remove the passenger seat by removing the bolts 1 Top cover 2 Bolt 3 Q...

Страница 129: ...as shown To install the panel 1 Place the panel in the original position and then install the bolts and the quick fastener screws 1 Passenger seat 2 Bolt 3 Seat belt 1 3 2 2 1 Panel B 2 Quick fastene...

Страница 130: ...nal position 3 Install the passenger seat cushion 4 Install the top cover by installing the bolts and quick fastener screw 5 Install panel A and the hood Panels C and D To remove a panel 1 Pull the ta...

Страница 131: ...9 15 9 2 Remove the panel as shown 1 Panel C 2 Panel D 3 Tab 1 Tab 2 Panel lock 1 3 2 3 1 2 1 Panel C 1 Panel D 1 1 UB5J12E0 book Page 15 Monday December 14 2020 11 51 AM...

Страница 132: ...the engine oil level before each opera tion In addition change the oil and the oil fil ter cartridge at the intervals specified in the periodic maintenance chart 1 Panel C 1 Panel D 1 1 Recommended en...

Страница 133: ...hen let the engine idle for a minimum of ten seconds before turning the engine off TIP If the engine is cold take the vehicle for a short drive or let it idle for approximately ten minutes before chec...

Страница 134: ...stall the panel To change the engine oil 1 Park the vehicle on a level surface 2 Remove panel D See page 9 10 3 Remove the engine oil tank cover by re moving the bolts 4 Start the engine warm it up fo...

Страница 135: ...k drain bolt and used gasket 8 Place an oil pan under the engine to col lect the used engine oil 9 Remove the engine oil drain bolt and used gasket 1 Engine oil tank filler cap 1 Cylinder head cap 1 1...

Страница 136: ...lts to the specified torques 11 Add 2 00 L 2 11 US qt 1 76 Imp qt of the recommended engine oil to the oil tank 12 Check the O ring for damage and re place it if necessary 1 Engine oil drain bolt 2 Ga...

Страница 137: ...the engine oil tank filler cap 17 Start the engine and let it idle for several minutes During this time check for oil leakage If any oil leaks are found stop the engine and check for the cause 18 Stop...

Страница 138: ...emov ing the bolts 4 Remove the bolts and then slide the cen ter bottom panel rearward to remove it 1 Left side panel 2 Right side panel 3 Bolt 3 1 3 2 1 Rear bottom panel 2 Bolt 2 1 2 2 UB5J12E0 book...

Страница 139: ...car tridge If the O ring remains attached to the crankcase oil leakage may occur TIP An oil filter wrench is available from a Yamaha dealer 7 Apply a light coat of clean engine oil to the O ring of t...

Страница 140: ...section for the oil filling proce dure 10 Slide the front portion of the center bot tom panel into place as shown and then hook the left and right sides of the center bottom panel into place 1 O ring...

Страница 141: ...ll the center bottom panel bolts and then tighten them to the specified torque 1 Center bottom panel 1 Center bottom panel 1 1 1 Bolt A 2 Bolt B 3 Bolt C 1 2 3 UB5J12E0 book Page 25 Monday December 14...

Страница 142: ...em to the specified torque 1 Bolt A 2 Bolt B 3 Bolt C Tightening torques Bolt A 7 N m 0 7 kgf m 5 2 lb ft Bolt B 7 N m 0 7 kgf m 5 2 lb ft Bolt C 7 N m 0 7 kgf m 5 2 lb ft 1 3 2 3 1 Rear bottom panel...

Страница 143: ...in the ideal ba lance of additives to make sure the final oil clears our performance standards Thus Yamalube mineral semisynthetic and syn thetic oils have their own distinct characters and value Yam...

Страница 144: ...pstick clean insert it back into the transmission case without screwing it in and then remove it again TIP The transmission oil level should be between the tip of the dipstick and the maximum level ma...

Страница 145: ...the transmission case to collect the used oil 2 Remove the transmission oil filler cap 3 Remove the transmission oil drain bolt and gasket TIP Oil will flow out immediately when the drain bolt is loo...

Страница 146: ...B03590 When checking or changing the final gear oil make sure that no foreign material en ters the final gear case If necessary clean the final gear oil filler bolt and surrounding area Checking the f...

Страница 147: ...hanging the final gear oil 1 Park the vehicle on a level surface 2 Place an oil pan under the final gear case to collect the used oil 3 Remove the final gear oil filler bolt the fi nal gear oil drain...

Страница 148: ...e differential gear oil at the intervals specified in the period ic maintenance chart NOTICE ECB03600 When checking or changing the differen tial gear oil make sure that no foreign ma terial enters th...

Страница 149: ...its gasket and then tighten the bolt to the specified torque Changing the differential gear oil 1 Park the vehicle on a level surface 2 Place an oil pan under the differential gear case to collect the...

Страница 150: ...ck for the cause EBU35112 Coolant The coolant level should be checked regular ly In addition the coolant must be changed at the intervals specified in the periodic main tenance chart 1 Differential ge...

Страница 151: ...the vehicle on a level surface 2 Wait for the engine to cool for an accurate reading 3 Look at the coolant level in the coolant reservoir 4 If the coolant is at or below the minimum level mark remove...

Страница 152: ...12 6 Install the panel when finished servicing the vehicle To change the coolant The coolant must be changed at the intervals specified in the periodic maintenance chart Have a Yamaha dealer change th...

Страница 153: ...ld be a me dium to light tan color the ideal color when the vehicle is ridden normally and all spark plugs installed in the engine should have a similar color If any spark plug shows a dis tinctly dif...

Страница 154: ...ossible NOTICE ECB02900 Do not use any tools to remove or install the spark plug cap otherwise the ignition coil coupler may be damaged The spark plug cap may be difficult to remove be cause the rubbe...

Страница 155: ...Whenever air filter maintenance is performed check the air inlet for obstructions and the air filter case for dirt and foreign matter check the air filter case check hoses for dirt or water and clean...

Страница 156: ...Remove the air filter case cover by turn ing the air filter case cover lock counter clockwise TIP Make sure that the match mark on the cover lock is aligned with the open match mark on the air filter...

Страница 157: ...ine or other flammable solvents to clean the air fil ter element can cause a fire or explo sion which could lead to serious injury EWB03360 5 Squeeze out the excess solvent NOTICE Do not twist the foa...

Страница 158: ...tear and replace if damaged or heavily worn 9 Thoroughly apply Yamalube foam air filter oil or other quality liquid foam air filter do not use a spray type product to the foam material The foam air fi...

Страница 159: ...aning the air filter case check hoses There is a check hose on each side of the air filter case If dust or water collects in a check hose empty the hose and clean the air filter element and air filter...

Страница 160: ...ust system 1 Remove the tailpipe cover by removing the tailpipe cover bolts 2 Remove the tailpipe bolts 3 Remove the tailpipe by pulling it out of the muffler and then remove the gasket 4 Tap the tail...

Страница 161: ...ting in improper fuel air supply or engine noise To prevent this the valve clear ance must be adjusted regularly This adjust ment however should be left to a professional Yamaha service technician EBU...

Страница 162: ...place the brake pads as a set The wheels need to be removed to check the brake pads See pages 9 56 9 57 for wheel removal and installation procedures EBU32490 Checking the parking brake pads Each brak...

Страница 163: ...ary TIP The brake and clutch fluid reservoirs are lo cated under the hood page 9 10 For an accurate reading make sure the ve hicle is parked on a level surface 1 Parking brake pad wear indicator groov...

Страница 164: ...the brake or clutch fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock NOTICE ECB01161 Brake fluid may damage painted surfaces or...

Страница 165: ...hen released When depressed it should offer resistance before reaching the floorboard If the pedal offers little resistance when depressed or if the transmission grinds gears when shifting have a Yama...

Страница 166: ...1 Checking the accelerator pedal The accelerator pedal should operate smoothly and spring back to position when released If the pedal free play is out of spec ification have a Yamaha dealer adjust or...

Страница 167: ...e free play as follows 3 Remove panel B See page 9 10 4 Release the parking brake lever 5 Slide the rubber cover back on the park ing brake cable 6 Loosen the locknut 7 Turn the adjusting nut in direc...

Страница 168: ...G EWB03380 Damaged cables could restrict operation which may cause an accident or injury In spect control cables frequently and re place damaged cables Corrosion can result when the outer covering of...

Страница 169: ...t be checked for cracks or damage at the intervals specified in the periodic maintenance chart Have a Yamaha dealer replace the stabilizer bushes if necessary Front Rear Recommended lubricant Lithium...

Страница 170: ...and lower arm pivots with a grease gun Front Rear EBU32590 Rear knuckle upper and lower pivot lu brication left and right Lubricate the knuckle upper and lower pivots with a grease gun Recommended lu...

Страница 171: ...al joint with a grease gun EBU32600 Steering shaft lubrication Lubricate the pivot points Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease Recommended lu...

Страница 172: ...Always use the same size and type of tires recommended in this owner s manual The tires that came with your Yamaha YXZ10YMXM were designed to match the performance capabilities and to provide the best...

Страница 173: ...e wheel and the nuts 2 Lower the vehicle so that the wheel is on the ground 3 Tighten the wheel nuts in a crisscross pattern to the specified torque WARNING EWB03400 Do not reverse the rims on your Ya...

Страница 174: ...severely burned by the sulfuric acid in battery electrolyte In case of accidental contact with battery electrolyte EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow wi...

Страница 175: ...2 5 Pull the battery out of its compartment To charge the battery Remove it from vehicle and confirm the rec ommended charging rate as specified on the battery itself Select a suitable charger and fol...

Страница 176: ...k it at least once a month and fully charge it if necessary NOTICE ECB00942 Always keep the battery charged Stor ing the battery in a discharged state for an extended period of time will cause permane...

Страница 177: ...ge to the electrical system Do not connect the negative lead of the jumper cable to the negative terminal of the battery Do not touch the positive lead of the jumper cable to the negative lead Do not...

Страница 178: ...d of the negative lead to an unpainted metal sur face of the passenger seat frame near the center console in the YXZ10YMXM 6 Start the engine See page 7 2 7 After the engine starts disconnect the nega...

Страница 179: ...Main fuse 2 EPS fuse 3 Fuse box 4 Fuel injection system fuse 5 Fuel injection system spare fuse 1 2 3 4 5 1 Headlight fuse HEAD 2 Signaling system fuse SIGNAL 3 Four wheel drive motor fuse DIFF 4 Igni...

Страница 180: ...n place of the proper fuse Using an improper fuse can cause damage to the electrical system and may lead to a fire EWB03440 Specified fuses Main fuse 50 0 A Fuel injection system fuse 15 0 A Headlight...

Страница 181: ...headlight fuse and then have a Yamaha dealer check the ve hicle TIP When the headlights are set to low beam only the top half of each lamp will illuminate When the headlights are set to high beam bot...

Страница 182: ...art describes a quick easy procedure for making checks If your vehicle requires any repair take it to a Yamaha deal er The skilled technicians at a Yamaha dealer ship have the tools experience and kno...

Страница 183: ...9 67 9 Gasoline or gasoline vapors can ignite or explode causing severe injury or property damage UB5J12E0 book Page 67 Monday December 14 2020 11 51 AM...

Страница 184: ...ha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check t...

Страница 185: ...mended coolant as soon as possible The engine will tend to overheat if the radiator is caked with mud or if air was not properly bled from the cooling system Wait until the engine has cooled Check the...

Страница 186: ...s several times at slow speeds to let friction dry the brakes Wet brakes may have reduced stopping ability in creasing the chance of an accident EWB03471 NOTICE Excessive water pres sure may cause wat...

Страница 187: ...or equivalent product Follow the instruc tions on the product label Operate the vehicle for at least 5 minutes to distribute treated fuel through the fuel system 2 Remove the spark plugs and pour one...

Страница 188: ...e battery in an ex cessively warm or cold place more than 30 C 90 F or less than 0 C 32 F Use of Fuel Med Rx or another high quality fuel stabilizer eliminates the need to drain the fuel system Consul...

Страница 189: ...weight 690 0 kg 1521 lb Loading Maximum load 328 0 kg 723 lb Total weight of operator passenger cargo and accessories Engine Combustion cycle 4 stroke Cooling system Liquid cooled Valve train DOHC Cy...

Страница 190: ...I GL 5 Hypoid gear oil Quantity 0 18 L 0 19 US qt 0 16 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 56 L 0 59 US qt 0 49 Imp qt Radiator including all routes 3 78 L 4 00 US...

Страница 191: ...gear 2 467 28 15 x 37 28 Front tire Size 29 x 9 00R 14NHS Manufacturer model MAXXIS M917 BIGHORN Rear tire Size 29 x 11 00R 14NHS Manufacturer model MAXXIS M918 BIGHORN Tire air pressure measured on...

Страница 192: ...ble wishbone Spring Coil spring Shock absorber Gas hydraulic damper Wheel travel 412 mm 16 3 in Rear suspension Type Double wishbone Spring Coil spring Shock absorber Gas hydraulic damper Wheel travel...

Страница 193: ...er light 0 8 W Seat belt reminder light 0 8 W Shift timing indicator light LED Fuses Main fuse 50 0 A Fuel injection system fuse 15 0 A EPS fuse 40 0 A Headlight fuse 15 0 A Signaling system fuse 10 0...

Страница 194: ...pplicable ARB evaporative emission control standards A violation of this require ment is punishable by civil and or criminal punishment EBU39280 Vehicle data recording This model s control unit s stor...

Страница 195: ...his data to a third party except in the following cases In addi tion Yamaha may provide vehicle data to a contractor in order to outsource services re lated to the handling of vehicle data Even in thi...

Страница 196: ...se of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoper...

Страница 197: ...e maintenance work is required It is not acceptable proof of mainte nance work MAINTENANCE INTERVAL DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS month km mi hours 1 240 150 20 3 1...

Страница 198: ...spection and repairs at such dealer s place of business 2 EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each...

Страница 199: ...y later date 3 Each Yamaha Side x Side dealer is held responsible for his setup service and war ranty repair work Q Is the warranty transferable to second owners A Yes The remainder of the existing wa...

Страница 200: ...ay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you...

Страница 201: ...mited Warranty expires You can also save money Y E S costs less within the first 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient contact...

Страница 202: ...ation check 6 6 Coolant temperature warning light 5 4 Cup holders 5 26 D Data recording vehicle 12 1 Differential gear lock indicator light 5 3 Differential gear oil Periodic maintenance 9 32 Differen...

Страница 203: ...Manual and tool kit 9 2 P Panels 9 10 Parking 7 9 Parking brake indicator light 5 3 Parking brake lever 5 19 Parking brake lever free play adjusting 9 51 Parking brake pads checking 9 46 Passenger han...

Страница 204: ...Transmission oil 9 27 Transmission Pre operation check 6 6 Troubleshooting 9 66 Troubleshooting charts 9 68 U Upper and lower arm pivot lubrication 9 54 V Valve clearance 9 45 Vehicle Emission Control...

Страница 205: ...ight right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineer...

Страница 206: ...DIC183 PRINTED IN USA 2020 12 0 3 1 CR E...

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