CYLINDERS AND PISTONS
5-37
EAS24380
REMOVING THE PISTONS
The following procedure applies to all of the pis-
tons.
1. Remove:
• Circlips “1”
• Piston pin “2”
• Piston “3”
NOTICE
ECA13810
Do not use a hammer to drive the piston pin
out.
TIP
• Before removing the circlips, cover the crank-
case opening with a clean rag to prevent the
circlips from falling into the crankcase.
• Before removing the piston pin, deburr the cir-
clips’ groove and the piston’s pin bore area. If
both areas are deburred and the piston pin is
still difficult to remove, remove it with the piston
pin puller set “4”.
2. Remove:
• Top ring
• 2nd ring
• Oil ring
TIP
When removing a piston ring, open the end gap
with your fingers and lift the other side of the ring
over the piston crown.
EAS24410
CHECKING THE CYLINDERS AND PISTONS
The following procedure applies to all of the cyl-
inders and pistons.
1. Check:
• Piston wall
• Cylinder wall
Vertical scratches
→
Rebore or replace the
cylinder, and replace the piston and piston
rings as a set.
2. Measure:
• Piston-to-cylinder clearance
▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼▼▼
a. Measure the cylinder bore with the cylinder
bore gauge.
TIP
Measure the cylinder bore by taking side-to-side
and front-to-back measurements of the cylinder.
Then, find the average of the measurements.
Piston pin puller set
90890-01304
Piston pin puller
YU-01304
Bore
85.000–85.010 mm (3.3465–
3.3468 in)
Wear limit
85.100 mm (3.3504 in)
Out of round limit
0.050 mm (0.0020 in)
Bore = maximum of D
1
–D
4
Wear limit = maximum of D
1
or D
3
Out of round limit = maximum of D
1
or D
3
-
minimum of D
2
or D
4
Содержание XVS950CU 2014
Страница 1: ...2014 SERVICE MANUAL XVS950CU XVS950CUE 1XC 28197 E0...
Страница 6: ......
Страница 8: ......
Страница 73: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 30...
Страница 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 EAS20410 LUBRICATION DIAGRAMS...
Страница 77: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Oil filter cartridge 2 Oil delivery pipe 2 3 Relief valve assembly...
Страница 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35...
Страница 79: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 36 1 Camshaft 2 Crankshaft...
Страница 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37...
Страница 81: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Oil drain bolt 2 Crankshaft...
Страница 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39...
Страница 86: ...CABLE ROUTING except for ABS models 2 43 Headlight 3 2 2 1 A D B 1 4 5 6 7 7 8 8 9 9 10 11 C 12 12 12 13...
Страница 92: ...CABLE ROUTING except for ABS models 2 49 Frame inner side view A 1 2 B 3 4 5 C D E 6 F G H I J 7 8 9 10 K 11...
Страница 96: ...CABLE ROUTING except for ABS models 2 53 Front brake hose front and left side view 2 A 1 1 B D 1 1 3 3 3 3 3 C...
Страница 100: ...CABLE ROUTING except for ABS models 2 57 Spark plug lead B A 2 2 1 1 C F 3 4 5 6 7 8 10 D E 9...
Страница 110: ...CABLE ROUTING except for ABS models 2 67 Fuel tank breather hose left and rear view D 1 A 1 1 2 2 B B 3 3 C...
Страница 112: ...CABLE ROUTING except for ABS models 2 69 Fuel tank breather hose right side view 1 2 3 A B...
Страница 114: ...CABLE ROUTING except for ABS models 2 71 Intake air pressure sensor hose top view 1 B C 2 A...
Страница 116: ...CABLE ROUTING except for ABS models 2 73 Crankcase breather hose left side view H 1 A A B 1 C 2 D F G I 3 E...
Страница 120: ...CABLE ROUTING for ABS models 2 77 Headlight 3 2 2 1 A D B 1 4 5 6 7 7 8 8 9 9 10 11 C 12 12 12 13...
Страница 126: ...CABLE ROUTING for ABS models 2 83 Frame inner side view A 1 2 B 3 4 5 C D 6 E F G H I 7 8 9 10 J 11 13 12...
Страница 128: ...CABLE ROUTING for ABS models 2 85 Rear brake hose right side view 1 2 4 4 5 4 5 4 5 I 1 2 B 3 G A H F D E C...
Страница 130: ...CABLE ROUTING for ABS models 2 87 Hydraulic unit inner and left side view 1 2 3 4 A B A B 1 2 3 4 5 5 6...
Страница 132: ...CABLE ROUTING for ABS models 2 89 Front brake hose front and right side view 1 A B 1 1 1 2 C D...
Страница 134: ...CABLE ROUTING for ABS models 2 91 Front brake hose left side view 4 4 5 1 2 3 3 6 7 7 A A B E F E E 7 5 5 G H C C D...
Страница 138: ...CABLE ROUTING for ABS models 2 95 Spark plug lead 3 3 4 4 5 6 7 8 9 10 11 12 C D A B 1 1 2 2...
Страница 148: ...CABLE ROUTING for ABS models 2 105 Fuel tank breather hose left and rear view D 1 A 1 1 2 2 B B 3 3 C...
Страница 150: ...CABLE ROUTING for ABS models 2 107 Fuel tank breather hose right side view 1 2 3 A B...
Страница 152: ...CABLE ROUTING for ABS models 2 109 Intake air pressure sensor hose top view 1 B C 2 A...
Страница 154: ...CABLE ROUTING for ABS models 2 111 Crankcase breather hose left side view H 1 A A B 1 C 2 D F G I 3 E...
Страница 156: ...CABLE ROUTING for ABS models 2 113...
Страница 159: ......
Страница 288: ...BELT DRIVE 4 97...
Страница 293: ...ENGINE INSPECTION 5 2 10 Install Rear cylinder right cover Refer to ENGINE REMOVAL on page 5 3...
Страница 399: ...IGNITION SYSTEM 7 8...
Страница 407: ...ELECTRIC STARTING SYSTEM 7 16...
Страница 413: ...CHARGING SYSTEM 7 22...
Страница 429: ...SIGNALING SYSTEM 7 38...
Страница 481: ...FUEL INJECTION SYSTEM 7 90...
Страница 487: ...FUEL PUMP SYSTEM 7 96...
Страница 499: ...IMMOBILIZER SYSTEM 7 108...
Страница 502: ...ABS ANTI LOCK BRAKE SYSTEM for ABS models 7 111 EAS27740 ABS COMPONENTS CHART 1 2 3 4 6 7 8 9 10 11 12 5 5...
Страница 537: ...ABS ANTI LOCK BRAKE SYSTEM for ABS models 7 146...
Страница 538: ...ELECTRICAL COMPONENTS 7 147 EAS27970 ELECTRICAL COMPONENTS 3 1 2 6 4 9 10 11 12 13 14 16 7 5 8 15...
Страница 540: ...ELECTRICAL COMPONENTS 7 149 1 2 5 7 10 8 9 6 16 15 14 13 4 3 11 12...
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