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PERIODIC MAINTENANCE AND ADJUSTMENT

7-28

7

3. Note the position of the drive belt

with a force of 45 N (4.5 kgf, 10 lbf)
applied to the belt with a belt ten-
sion gauge as shown.

TIP

A belt tension gauge is available at a
Yamaha dealer.

4. Calculate the drive belt slack by

subtracting the measurement not-
ed in step 2 from the measurement
noted in step 3.

5. If the drive belt slack is incorrect,

have a Yamaha dealer adjust it.

EAU23093

Checking and lubricating the
cables

The operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubricat-
ed if necessary. If a cable is damaged
or does not move smoothly, have a
Yamaha dealer check or replace it.

WARNING! Damage to the outer
housing of cables may result in in-
ternal rusting and cause interfer-
ence with cable movement. Replace
damaged cables as soon as possi-
ble to prevent unsafe conditions.

[EWA10711]

EAU23112

Checking and lubricating the
throttle grip and cable

The operation of the throttle grip should
be checked before each ride. In addi-
tion, the cable should be lubricated by a
Yamaha dealer at the intervals speci-
fied in the periodic maintenance chart.

1. Belt tension gauge

Drive belt slack:

6.0–8.0 mm (0.24–0.31 in)

1

Recommended lubricant:

Yamaha Chain and Cable Lube or
engine oil

U1BH10E0.book Page 28 Tuesday, December 8, 2009 4:47 PM

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Содержание XV17ASZ

Страница 1: ...DIC183 1BH 28199 10 XV17AWZ C XV17ASZ C XV17ATZ C XV17ATSZ C OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 23 32 ...

Страница 2: ...EAU10042 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U1BH10E0 book Page 1 Tuesday December 8 2009 4 47 PM ...

Страница 3: ...ntain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discrepancie...

Страница 4: ...y all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE TIP U1BH10E0 book Page 1 Tu...

Страница 5: ...009 by Yamaha Motor Corporation U S A 1st edition December 2009 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 23 32 U1BH10E0 book Page 2 Tuesday December 8 2009 4 47 PM ...

Страница 6: ... s tool kit 7 2 Periodic maintenance chart for the emission control system 7 3 General maintenance and lubrication chart 7 5 Removing and installing panels 7 9 Checking the spark plugs 7 10 Canister for California only 7 11 Engine oil and oil filter cartridge 7 12 Transfer case oil 7 15 Cleaning the air filter element 7 16 Checking the throttle cable free play 7 18 Valve clearance 7 18 Tires For s...

Страница 7: ...motorcycle 7 38 Troubleshooting 7 38 Troubleshooting chart 7 40 MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 4 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Reporting safety defects 10 3 Motorcycle noise regulation 10 4 Maintenance record 10 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 10 7 YAMAHA EXTENDED S...

Страница 8: ...e They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 1 7 6 2 3 4 5 U1BH10E0 book Page 1 Tuesday December 8 2009 4 47 PM ...

Страница 9: ...LOCATION OF IMPORTANT LABELS 1 2 1 2C5 F815K 00 NOTICE 4 1 6 7 XV17ATZ C XV17ATSZ C 2 California only 3 California only 5 XV17ATZ C XV17ATSZ C U1BH10E0 book Page 2 Tuesday December 8 2009 4 47 PM ...

Страница 10: ...ssenger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when y...

Страница 11: ... contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The engi...

Страница 12: ...close to the center of the vehicle as possible and make sure to distrib ute the weight as evenly as possi ble on both sides of the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently Properly adjust the suspe...

Страница 13: ...g clearance limit suspension travel steering travel or control operation or ob scure lights or reflectors Accessories fitted to the handle bar or the front fork area can create instability due to improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large acc...

Страница 14: ...2220 Left view XV17AWZ C XV17ASZ C 1 2 3 4 5 1 Engine oil filler cap page 7 12 2 Battery page 7 32 3 Owner s tool kit page 7 2 4 Fuse box page 7 34 5 Shift pedal page 4 8 U1BH10E0 book Page 1 Tuesday December 8 2009 4 47 PM ...

Страница 15: ... 2 3 XV17ATZ C XV17ATSZ C 1 2 3 4 5 1 Engine oil filler cap page 7 12 2 Battery page 7 32 3 Owner s tool kit page 7 2 4 Fuse box page 7 34 5 Shift pedal page 4 8 U1BH10E0 book Page 2 Tuesday December 8 2009 4 47 PM ...

Страница 16: ...l tank page 4 9 3 Fuel tank cap page 4 9 4 Brake pedal page 4 9 5 Rear brake light switch page 7 25 6 Engine oil filter cartridge page 7 12 7 Air filter element page 7 16 8 Transfer case oil level check bolt page 7 15 9 Shock absorber assembly spring preload adjusting nut page 4 17 U1BH10E0 book Page 3 Tuesday December 8 2009 4 47 PM ...

Страница 17: ...el tank cap page 4 9 4 Windshield page 4 14 5 Brake pedal page 4 9 6 Rear brake light switch page 7 25 7 Engine oil filter cartridge page 7 12 8 Air filter element page 7 16 9 Transfer case oil level check bolt page 7 15 10 Shock absorber assembly spring preload adjusting nut page 4 17 U1BH10E0 book Page 4 Tuesday December 8 2009 4 47 PM ...

Страница 18: ... 4 5 6 7 1 Clutch lever page 4 8 2 Left handlebar switches page 4 6 3 Multi function meter unit page 4 3 4 Main switch steering lock page 4 1 5 Right handlebar switches page 4 6 6 Throttle grip page 7 18 7 Brake lever page 4 8 U1BH10E0 book Page 5 Tuesday December 8 2009 4 47 PM ...

Страница 19: ... lever page 4 8 2 Left handlebar switches page 4 6 3 Multi function meter unit page 4 3 4 Main switch steering lock page 4 1 5 Right handlebar switches page 4 6 6 Throttle grip page 7 18 7 Brake lever page 4 8 U1BH10E0 book Page 6 Tuesday December 8 2009 4 47 PM ...

Страница 20: ...ngine is started and stays on until the key is turned to OFF even if the engine stalls EAU10661 OFF All electrical systems are off The key can be removed WARNING EWA10061 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU10683 LOCK The steering is locked and all electrical system...

Страница 21: ... refuel as soon as possible The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit TIP This model is also equipped with a self diagnosis devic...

Страница 22: ...check the electrical circuit EAU45683 Multi function meter unit WARNING EWA12422 Be sure to stop the vehicle before making any setting changes to the multi function meter unit Changing settings while riding can distract the operator and increase the risk of an accident The multi function meter unit is equipped with the following a speedometer a fuel gauge an odometer two tripmeters which show the ...

Страница 23: ... sweep once across the fuel level range and then return to the current amount in order to test the electrical circuit Odometer tripmeters and fuel re serve tripmeter Push the side of the SELECT switch to switch the display between the odometer mode ODO the tripme ter modes TRIP A and TRIP B in the following order ODO TRIP A TRIP B ODO TIP Push the side of the SELECT switch to switch the display in...

Страница 24: ...ed to ON To set the clock 1 Turn the key to ON 2 Push the side of the SE LECT switch and RESET switch together for at least two seconds 3 When the hour digits start flashing push the or side of the SELECT switch to set the hours 4 Push the RESET switch and the minute digits will start flashing 5 Push the or side of the SELECT switch to set the min utes 6 Push the RESET switch and then release it t...

Страница 25: ... the key to OFF 2 Push and hold the side of the SELECT switch 3 Turn the key to ON and then re lease the SELECT switch after five seconds or more 4 Push the or side of the SELECT switch to select the de sired brightness level 5 Push the RESET switch to con firm the selected brightness level The display will return to the odom eter or tripmeter mode EAU12348 Handlebar switches Left 1 Speedometer pa...

Страница 26: ...itch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12711 Start switch Push this switch to crank the engine with the starter See page 6 1 for start ing instructions prior to starting the en gine EAU41700 The engine trouble warning light will come on when the key is turned to ON a...

Страница 27: ... circuit cut off system See page 4 19 EAU12880 Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle TIP Use your toes or heel to shift up and your toes to shift down EAU12890 Brake lever The brake lever is located at the right handlebar g...

Страница 28: ... 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the mark facing forward 2 Turn the key counterclockwise to the original position remove it and then close the lock cover TIP The fuel tank cap cannot be installed unless the key is in the lock In addition the key cannot be removed if the cap is not properly installed and locked WARNING EWA10131 Make sure t...

Страница 29: ...re to securely close the fuel tank cap WARNING EWA15151 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gaso line by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi ately If gasoline spills on your skin wash with soap and water If gaso line spills on your clothing chang...

Страница 30: ...uel tank breather over flow hose for cracks or damage and replace it if damaged Make sure that the end of the fuel tank breather overflow hose is not blocked and clean it if necessary EAU13445 Catalytic converters This vehicle is equipped with catalytic converters in the exhaust system WARNING EWA10862 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the veh...

Страница 31: ... steering with a padlock To do so turn the handlebar until the holes in the two brackets are aligned and then lock the steering with a suitable pad lock EAU14152 Rider seat To remove the rider seat 1 Turn the key to OFF and then turn it to OPEN TIP Do not push inward when turning the key 2 Pull the rider seat off To install the rider seat 1 Insert the projection on the rear of the rider seat into ...

Страница 32: ...1 Remove the rider seat See page 4 12 2 Hook the helmet onto the helmet holder and then securely install the seat WARNING Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of control and possibly an acci dent EWA10161 To release the helmet from the hel met holder Remove the rider seat remove the hel met from the helmet holder and then install the ...

Страница 33: ... Install the bolts and tighten them to the specified torque 4 Loosen the screws holding the windshield cover located above the headlight position the cover close to the headlight without touching it and then tighten the screws WARNING EWA10920 After adjusting the windshield Securely tighten the windshield bolts Turn the handlebar to the left and right to make sure that the handlebar is not obstruc...

Страница 34: ...ly on each side of the motorcycle Do not exceed the load limit of 5 kg 11 lb for each saddlebag Do not exceed the maximum load of 177 kg 390 lb for the ve hicle Do not exceed 120 km h 80 mi h when riding with luggage in the saddlebags otherwise handling could be affected Im proper loading poor tire or overall motorcycle conditions poor road surfaces or adverse weather conditions may make it necess...

Страница 35: ...ng with luggage in the sidecases otherwise han dling could be affected Improp er loading poor tire or overall motorcycle conditions poor road surfaces or adverse weath er conditions may make it nec essary to further reduce the riding speed To open a sidecase 1 Insert the key into the lock turn it counterclockwise and then push it in 2 Fold the sidecase lid up To close a sidecase 1 Fold the sidecas...

Страница 36: ...oad setting is deter mined by measuring distance A shown in the illustration The short er distance A is the lower the spring preload the longer distance A is the higher the spring preload Use the special wrench included in the owner s tool kit to make the ad justment 3 Tighten the locknut to the specified torque NOTICE Always tighten the locknut against the adjust ing nut and then tighten the lock...

Страница 37: ...f the frame Raise the sidestand or lower it with your foot while holding the vehicle upright TIP The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See page 4 19 for an explanation of the ignition circuit cut off system WARNING EWA10240 The vehicle must not be ridden with the sidestand down or if the side stand cannot be prope...

Страница 38: ...ission is in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission is in gear and the sidestand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure U1...

Страница 39: ...Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch...

Страница 40: ...he fuse may blow or the battery may discharge WARNING EWA12531 To prevent electrical shock or short circuiting make sure that the cap is installed when the auxiliary DC con nector is not being used A 12 V accessory connected to the auxiliary DC connector behind panel A see page 7 9 can be used when the key is in the ON position 1 Auxiliary DC connector 2 Auxiliary DC connector cap 1 2 U1BH10E0 boo...

Страница 41: ...the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check the fuel tank breather overflow hose for obstructions cracks or damage and check the hose connection 4 10 4 11 Engine oil Check oil level in oil tank If necessary add recommended oil to specified level Check vehicle for oil leakage 7 12 Transfer case oil Check vehicle for ...

Страница 42: ...ip housing 7 18 7 28 Control cables Make sure that operation is smooth Lubricate if necessary 7 28 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 19 7 22 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 7 29 Brake and clutch levers Make sure that operation is smooth Lubricate lev...

Страница 43: ...ION CHECKS 5 3 5 Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 4 18 ITEM CHECKS PAGE U1BH10E0 book Page 3 Tuesday December 8 2009 4 47 PM ...

Страница 44: ...tops automatically if left idling for 20 minutes In this case the multi function meter unit indi cates error code 70 but this is not a malfunction Push the start switch to clear the error code and to restart the engine EAU16246 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral posit...

Страница 45: ...on TIP To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine ...

Страница 46: ...EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for...

Страница 47: ...e vehicle EAU17213 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10311 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near...

Страница 48: ...nning engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 1 for more in formation about carbon monox ide EAU17302 Emission controls not only function to ensure cleaner air but are also vital to prope...

Страница 49: ...e owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 Owner s tool kit 1 U1BH10E0 book Page 2 Tuesday December 8...

Страница 50: ...s 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Adjust if necessary Ev...

Страница 51: ...ion sys tem Check the air cut off valve reed valve and hose for damage Replace any damaged parts No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months U1BH10E0 book Page 4 Tuesday December 8 2009 4 47 PM ...

Страница 52: ...le 3 Front brake Check operation fluid level and for fluid leakage Adjust brake lever free play and replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Brake hoses Check for cracks or damage Replace Every 4 years 6 Wheels for cast wheel models Check runout and for damage Replace if necessary 7 Wheels for spoke wheel model...

Страница 53: ...e Repack 13 Chassis fasteners Check all chassis fitting and fas teners Correct if necessary 14 Brake lever pivot shaft Apply silicone grease lightly 15 Brake pedal pivot shaft Apply lithium soap based grease lightly 16 Clutch lever pivot shaft Apply lithium soap based grease lightly 17 Shift pedal pivot shaft Apply lithium soap based grease lightly No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi ...

Страница 54: ... Change warm engine before draining 24 Engine oil filter car tridge Replace 25 Transfer case oil Check for leakage Change at initial 600 mi 1000 km or 1 month and thereafter every 16000 mi 25000 km or 24 months Change Change 26 Front and rear brake switches Check operation 27 Control cables Apply Yamaha chain and cable lube or engine oil thoroughly No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi ...

Страница 55: ... and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 28 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 29 Lights signals and switches Check operation Adjust headlight beam No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 ...

Страница 56: ...o remove the panel Remove the bolt and then pull the pan el off as shown To install the panel Place the panel in the original position and then install the bolt EAU45670 Panel B To remove the panel 1 Remove panel A See page 7 9 2 Remove the bolts and then take the panel off as shown To install the panel 1 Place the panel in the original posi tion and then install the bolts 1 Panel A 2 Panel B 1 2 ...

Страница 57: ...the spark plug cap 2 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit To check the spark plugs 1 Check that the porcelain insulator around the center electrode on each spark plug is a medium to light tan the ideal color when the vehicle is ridden normally 2 Check that all spark plugs installed in the engine have the same color TIP If any spark plug shows ...

Страница 58: ... available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible 3 Install the spark plug cap EAU19672 Canister for California only This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Check each hose connection Check ...

Страница 59: ... ing light will come on but this is not a malfunction Simply turn the main switch to OFF and then back to ON to restart the engine and reset the engine trouble warn ing light 4 Wait a few minutes until the oil set tles remove the oil filler cap wipe the dipstick clean insert it back into the oil filler hole without screwing it in and then remove it again to check the oil level TIP The engine oil s...

Страница 60: ...t and its gasket to drain the oil from the oil tank 5 Place an oil pan under the engine to collect the used oil 6 Remove the engine oil drain bolt and its gasket to drain the oil from the crankcase TIP Skip steps 7 9 if the oil filter cartridge is not being replaced 7 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 8 Apply a thin c...

Страница 61: ...adually fill the oil tank with the remaining oil quantity while regularly checking the oil lev el on the dipstick TIP Be sure to wipe off spilled oil on any parts after the engine and exhaust sys tem have cooled down NOTICE ECA11620 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not 1 O ring 1 Oil filter cartridge 2 Torque wrench Tightening torque Oil filte...

Страница 62: ...d and the oil must be changed at the intervals specified in the periodic maintenance and lubrication chart To check the transfer case oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion TIP Make sure that the vehicle is positioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Remove the oil check bolt and its gas...

Страница 63: ...ile checking the transfer case for oil leakage If oil is leaking immediately turn the en gine off and check for the cause EAU45701 Cleaning the air filter element The air filter element should be cleaned or replaced at the intervals specified in the periodic maintenance and lubrica tion chart Clean or if necessary re place the air filter element more frequently if you are riding in unusually wet o...

Страница 64: ...n blow the remaining dirt out with compressed air as shown If the air filter element is damaged replace it 7 Install the air filter element by in serting it into the air filter case then installing the screws and then connect the hose shown 8 Install the air filter case cover by in stalling the screws 9 Connect the hose 1 Bolt 2 Air filter case 1 Hose 2 Screw 3 Air filter case cover 2 1 3 1 Air fi...

Страница 65: ...r edge of the throttle grip Periodi cally check the throttle cable free play and if necessary have a Yamaha deal er adjust it EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrica...

Страница 66: ...pproved for this model WARNING EWA10511 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced T...

Страница 67: ...ist ed below have been approved for this model by Yamaha Motor Co Ltd EAU21423 Tires For cast wheel models To ensure maximum performance long service and safe operation note the following Tire air pressure Always check and adjust the tire pres sure before operating the motorcycle WARNING EWA11011 Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of ...

Страница 68: ... Co Ltd Tire air pressure measured on cold tires 0 90 kg 0 198 lb Front 250 kPa 2 50 kgf cm 36 psi Rear 250 kPa 2 50 kgf cm 36 psi XV17ASZ 90 191 kg 198 421 lb XV17ASZC 90 191 kg 198 421 lb XV17ATSZ 90 177 kg 198 390 lb XV17ATSZC 90 177 kg 198 390 lb XV17AWZ 90 191 kg 198 421 lb XV17AWZC 90 191 kg 198 421 lb Front 250 kPa 2 50 kgf cm 36 psi Rear 280 kPa 2 80 kgf cm 41 psi Maximum load XV17ASZ 191 ...

Страница 69: ...ts regarding the specified wheels The wheel rims should be checked for cracks bends or warpage and the spokes for looseness or dam age before each ride If any dam age is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or repl...

Страница 70: ...heel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics EAU22034 Adjusting the clutch lever free play The clutch lever free play should mea sure 10 0 15 0 mm 0 39 0 59 i...

Страница 71: ...he clutch cable 8 Tighten the locknut at the clutch le ver and then slide the rubber cov er to its original position EAU22093 Adjusting the brake lever free play The brake lever free play should mea sure 2 0 5 0 mm 0 08 0 20 in as shown Periodically check the brake le ver free play and if necessary adjust it as follows 1 Loosen the locknut at the brake le ver 2 To increase the brake lever free pla...

Страница 72: ...the front brake light switch should be adjusted by a Yamaha dealer Turn the rear brake light switch adjust ing nut while holding the rear brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction a To make the brake light come on later turn the adjusting nut in direction b EAU22392 Checking the front and rear brake pads The front and rear brake pads mu...

Страница 73: ... caus ing it to become ineffective Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake system for leakage Observe these precautions When checking the fluid level make sure that the top...

Страница 74: ...d in the TIP after the periodic maintenance and lubrication chart In addition have the oil seals of the master cylinders and calipers as well as the brake hoses re placed at the intervals listed below or whenever they are damaged or leak ing Oil seals Replace every two years Brake hoses Replace every four years EAU23040 Drive belt slack The drive belt slack should be checked and adjusted at the in...

Страница 75: ... and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING Damage to the outer housing of cables may result in in ternal rusting and cause interfer ence with cable movement Replace damaged cables as soon as possi ble to prevent unsafe conditions EWA10711 EAU23112 Checking and lubricating the throttle grip and ...

Страница 76: ...ore each ride and the pedal pivots should be lu bricated if necessary EAU23142 Checking and lubricating the brake and clutch levers Brake lever Clutch lever The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease U1BH10E0 book Page 29 Tuesday December 8 2009 4 47 PM ...

Страница 77: ... or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control EAUM1651 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap based grease Re...

Страница 78: ...ndition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10751 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and...

Страница 79: ...ng EAU23291 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU33654 Battery This model is equipped with a VRLA Valve Regulated Lead Acid battery There is no need to check t...

Страница 80: ... charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery If you do not have access to a con stant voltage battery charger have a Yamaha dealer charge your battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then plac...

Страница 81: ...1 Turn the key to OFF and turn off the electrical circuit in question 2 Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam age to the electrical system and possibly a fire EWA15131 1 Starter relay case cover 2 Quick fastener 3 Slot 1 3 2 1 Main fuse 2 Fuel injection system...

Страница 82: ...osity of the bulb and the bulb life will be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 1 Remove the headlight unit by re moving the screws 2 Disconnect the...

Страница 83: ... cover and then connect the coupler 6 Install the headlight unit by install ing the screws 7 Have a Yamaha dealer adjust the headlight beam if necessary EAU24181 Tail brake light This model is equipped with an LED type tail brake light If the tail brake light does not come on have a Yamaha dealer check it 1 Headlight coupler 2 Headlight bulb cover 1 Headlight bulb holder U1BH10E0 book Page 36 Tues...

Страница 84: ...s otherwise the lens may break ECA10681 EAU31963 Replacing a license plate light bulb 1 Remove the license plate light unit by removing the bolts 2 Remove the license plate light socket together with the bulb by turning it counterclockwise and then pulling it out 3 Remove the burnt out bulb by pull ing it out 4 Insert a new bulb into the socket 5 Install the socket together with the bulb by pushin...

Страница 85: ...ck either under each side of the frame in front of the rear wheel or under each side of the swingarm EAU25851 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting chart r...

Страница 86: ...IODIC MAINTENANCE AND ADJUSTMENT 7 39 7 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or property damage U1BH10E0 book Page 39 Tuesday December 8 2009 4 47 PM ...

Страница 87: ...vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly Th...

Страница 88: ...ler outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets the drive belt and wheel axles Always rinse...

Страница 89: ...onge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water car...

Страница 90: ...rake linings with a regular brake disc cleaner or ac etone and wash the tires with warm water and a mild deter gent Before riding at higher speeds test the motorcycle s braking performance and cor nering behavior NOTICE ECA10950 Apply spray oil and wax spar ingly and make sure to wipe off any excess Never apply oil or wax to the drive belt Never apply oil or wax to any rubber and plastic parts but...

Страница 91: ...Before storing your motorcycle for sev eral months 1 Follow all the instructions in the Care section of this chapter 2 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 3 Perform the following steps to pro tect the cylinders piston rings etc from corrosion a Remove the spark plug caps and spark plugs b Pour a teaspoonfu...

Страница 92: ...in one spot 6 Cover each muffler outlet with a plastic bag to prevent moisture from entering them 7 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more information on storing the battery see page 7 32 TIP Make any necessary repairs before stor...

Страница 93: ...rting system Electric starter Lubrication system Dry sump Engine oil Recommended brand YAMALUBE Type SAE 10W 30 10W 40 10W 50 15W 40 20W 40 or 20W 50 Recommended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Without oil filter cartridge replacement 3 70 L 3 91 US qt 3 26 Imp qt With oil filter cartridge replacement 4 10 L 4 33 US qt 3 61 Imp qt Transfer gear o...

Страница 94: ... BRIDGESTONE G703N XV17ASZC BRIDGESTONE G703N XV17ATSZ BRIDGESTONE G703N XV17ATSZC BRIDGESTONE G703N XV17ATZ BRIDGESTONE G703F XV17ATZC BRIDGESTONE G703F XV17AWZ BRIDGESTONE G703N XV17AWZC BRIDGESTONE G703N Manufacturer model XV17ATZ DUNLOP D404F XV17ATZC DUNLOP D404F Rear tire Type XV17ASZ Tubeless XV17ASZC Tubeless XV17ATSZ Tubeless XV17ATSZC Tubeless XV17ATZ With tube XV17ATZC With tube XV17AWZ...

Страница 95: ...17ASZC Cast wheel XV17ATSZ Cast wheel XV17ATSZC Cast wheel XV17ATZ Spoke wheel XV17ATZC Spoke wheel XV17AWZ Cast wheel XV17AWZC Cast wheel Rim size 16M C x MT3 50 Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Single disc brake Operation Right foot operation Recommended fluid DOT 4 Front suspension Type Telescopic fork Spring shock absorber ...

Страница 96: ...ED Fuel level warning light LED Engine trouble warning light LED Fuses Main fuse 50 0 A Headlight fuse 20 0 A Signaling system fuse 15 0 A Ignition fuse 20 0 A Fuel injection system fuse 15 0 A Auxiliary DC connector fuse 3 0 A Backup fuse 3 0 A Auto decompression fuse 15 0 A U1BH10E0 book Page 4 Tuesday December 8 2009 4 47 PM ...

Страница 97: ...ntification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and m...

Страница 98: ...48061 Vehicle Emission Control Informa tion label XV17AWZ C XV17ASZ C XV17ATZ C XV17ATSZ C The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment Canada 1 Model label 1 Vehicle Emission Control Information label 1 Vehicle Emission Control Inform...

Страница 99: ...and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 400 Seven...

Страница 100: ...cle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Ex...

Страница 101: ...nder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km o...

Страница 102: ...MATION 10 6 10 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U1BH10E0 book Page 6 Tuesday December 8 2009 4 47 PM ...

Страница 103: ... warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha m...

Страница 104: ... later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SERVICE If your machine requires warr...

Страница 105: ...d repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing ...

Страница 106: ...ed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 U1BH10E0 book Page 10 Tuesday December 8 2009 4 47 PM ...

Страница 107: ...ights 4 2 K Key identification number 10 1 L Labels location 1 1 License plate light bulb replacing 7 37 M Main switch steering lock 4 1 Maintenance and lubrication periodic 7 5 Maintenance emission control system 7 3 Maintenance record 10 5 Matte color caution 8 1 Model label 10 2 Multi function meter unit 4 3 N Neutral indicator light 4 2 Noise regulation 10 4 P Panels removing and installing 7 ...

Страница 108: ...n signal switch 4 7 V Valve clearance 7 18 Vehicle Emission Control Information label 10 2 Vehicle identification number 10 1 W Warranty extended 10 9 Warranty limited 10 7 Wheel bearings checking 7 32 Wheels 7 22 7 23 Windshield XV17ATZ C XV17ATSZ C 4 14 U1BH10E0 book Page 2 Tuesday December 8 2009 4 47 PM ...

Страница 109: ...U1BH10E0 book Page 3 Tuesday December 8 2009 4 47 PM ...

Страница 110: ...PRINTED IN JAPAN 2009 12 0 4 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD DIC183 ...

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