
3-7
PERIODIC MAINTENANCE
d. To measure the valve clearances of the
other cylinders, starting with cylinder #1 at
TDC, turn the crankshaft clockwise as
specified in the following table.
6. Remove:
• Camshaft
TIP
• Refer to “CAMSHAFTS” on page 5-12.
• When removing the timing chain and cam-
shafts, fasten the timing chain with a wire to re-
trieve it if it falls into the crankcase.
7. Adjust:
• Valve clearance
a. Remove the valve lifter and the valve pad
with a valve lapper.
TIP
• Cover the timing chain opening with a rag to
prevent the valve pad from falling into the
crankcase.
• Make a note of the position of each valve lifter
and valve pad so that they can be installed in
the correct place.
b. Calculate the difference between the spec-
ified valve clearance and the measured
valve clearance.
Example:
Specified valve clearance = 0.15–0.22 mm
(0.0059–0.0087 in)
Measured valve clearance = 0.25 mm
(0.0098 in)
0.25 mm (0.0098 in) - 0.22 mm (0.0087 in)
= 0.03 mm (0.001 in)
c. Check the thickness of the current valve
pad.
TIP
The thickness “a” of each valve pad is marked in
hundredths of millimeters on the side that touch-
es the valve lifter.
Example:
If the valve pad is marked “155”, the pad
thickness is 1.55 mm (0.061 in).
d. Calculate the sum of the values obtained in
steps (b) and (c) to determine the required
valve pad thickness and the valve pad num-
ber.
Example:
1.55 mm (0.061 in) + 0.03 mm (0.001 in) =
1.58 mm (0.062 in)
The valve pad number is 158.
e. Round off the valve pad number according
to the following table, and then select the
suitable valve pad.
A. Front
A. Degrees that the crankshaft is turned
clockwise
B. Cylinder
C. Combustion cycle
Cylinder #2
360
Valve lapper (ø14)
90890-04101
Valve lapping tool (14mm)
YM-A8998
A
G088881
A
B
#1
#2
C
C
0˚
360˚ 720˚
a
G088885
Содержание XP560D
Страница 1: ...2020 SERVICE MANUAL TMAX TMAX TECH MAX XP560EL XP560D B3T 28197 20 ...
Страница 2: ......
Страница 6: ......
Страница 8: ......
Страница 42: ...2 13 CABLE ROUTING EAS20021 CABLE ROUTING Headlight bracket front view ...
Страница 44: ...2 15 CABLE ROUTING Front cowling assembly rear view ...
Страница 46: ...2 17 CABLE ROUTING Frame right side view front ...
Страница 48: ...2 19 CABLE ROUTING Frame right side view rear ...
Страница 50: ...2 21 CABLE ROUTING Frame left side view front Q ...
Страница 52: ...2 23 CABLE ROUTING Rear frame left side view center ...
Страница 54: ...2 25 CABLE ROUTING Frame left side view rear ...
Страница 56: ...2 27 CABLE ROUTING Frame top view front ...
Страница 58: ...2 29 CABLE ROUTING Frame top view rear ...
Страница 60: ...2 31 CABLE ROUTING Handlebar top and left side view for XP560E ...
Страница 62: ...2 33 CABLE ROUTING Handlebar front view for XP560E ...
Страница 64: ...2 35 CABLE ROUTING Handlebar top and left side view for XP560D ...
Страница 66: ...2 37 CABLE ROUTING Handlebar front view for XP560D ...
Страница 68: ...2 39 CABLE ROUTING Front brake front left side and right side view Q ...
Страница 70: ...2 41 CABLE ROUTING Frame right side view front ...
Страница 72: ...2 43 CABLE ROUTING Rear brake right side view rear ...
Страница 74: ...2 45 CABLE ROUTING Fuel tank right side view ...
Страница 76: ...2 47 CABLE ROUTING Fuel tank left side view ...
Страница 78: ...2 49 CABLE ROUTING Fuel tank top view ...
Страница 80: ...2 51 CABLE ROUTING Air filter case and throttle body left side view ...
Страница 82: ...2 53 CABLE ROUTING Radiator right side view ...
Страница 84: ...2 55 CABLE ROUTING Radiator left side view ...
Страница 86: ...2 57 CABLE ROUTING Radiator top view ...
Страница 88: ...2 59 CABLE ROUTING Hydraulic unit assembly top and front view ...
Страница 90: ...2 61 CABLE ROUTING ...
Страница 239: ...5 4 LUBRICATION SYSTEM CHART AND DIAGRAMS 1 3 2 1 Oil strainer 2 Intake camshaft 3 Exhaust camshaft ...
Страница 297: ...5 62 CLUTCH 1 3 2 ...
Страница 317: ...5 82 CRANKSHAFT 2 1 2 1 2 4 3 ...
Страница 320: ...5 85 TRANSMISSION ...
Страница 327: ...6 6 RADIATOR b Apply 137 3 kPa 1 37 kgf cm2 19 9 psi of pressure c Measure the indicated pressure with the gauge ...
Страница 336: ...6 15 WATER PUMP ...
Страница 352: ...7 15 THROTTLE BODY ...
Страница 355: ......
Страница 370: ...8 15 ELECTRIC STARTING SYSTEM OK Replace the remote control unit Refer to SMART KEY SYSTEM on page 8 67 ...
Страница 371: ...8 16 ELECTRIC STARTING SYSTEM ...
Страница 377: ...8 22 CHARGING SYSTEM ...
Страница 393: ...8 38 SIGNALING SYSTEM ...
Страница 399: ...8 44 COOLING SYSTEM Replace the ECU and or meter as sembly ...
Страница 405: ...8 50 FUEL PUMP SYSTEM ...
Страница 414: ...8 59 GRIP WARMER SYSTEM for XP560D OK Replace the meter assembly ...
Страница 415: ...8 60 GRIP WARMER SYSTEM for XP560D ...
Страница 421: ...8 66 SEAT HEATER SYSTEM for XP560D ...
Страница 427: ...8 72 SMART KEY SYSTEM Replace the remote control unit ...
Страница 468: ...8 113 ELECTRICAL COMPONENTS c Check the storage compartment lid lock so lenoid movement B Br 1 2 ...
Страница 484: ...9 10 SYSTEM DIAGRAM 107 ABS ECU Electron ic Control Unit W G 108 No Connected parts Wireharness color ...
Страница 485: ...9 11 SYSTEM DIAGRAM ...
Страница 682: ......
Страница 683: ......
Страница 684: ......