5-81
CRANKSHAFT
TIP
• Align the projections “a” on the balancer big
end bearings with the notches “b” in the bal-
ancer connecting rod and balancer connecting
rod cap.
• Be sure to reinstall each balancer big end bear-
ing in its original place.
• Make sure the “Y” marks “c” on the balancer
connecting rod face towards the left side of the
crankshaft.
• Make sure the characters “d” on both the bal-
ancer connecting rod and balancer connecting
rod cap are aligned.
6. Tighten:
• Balancer connecting rod nut
TIP
Tighten the nuts to the specified torque. Apply
continuous torque between 30 N·m (3.0 kgf·m,
22 lb·ft) and 60 N·m (6.0 kgf·m, 44 lb·ft) without
pausing. After reaching 30 N·m (3.0 kgf·m, 22
lb·ft), do not stop tightening until the specified
torque is achieved. If the tightening is interrupted
between 30 N·m (3.0 kgf·m, 22 lb·ft) and 60 N·m
(6.0 kgf·m, 44 lb·ft), loosen the nut to less than
30 N·m (3.0 kgf·m, 22 lb·ft) and start again.
7. Install:
• Balancer piston “1”
• Balancer piston pin
• Piston pin clip “2”
TIP
• Apply engine oil onto the balancer piston pin.
• Make sure that the clip ends “a” are positioned
away from the cutout “b” in the balancer piston
as shown in the illustration.
EAS30428
INSTALLING THE CRANKSHAFT
ASSEMBLY
1. Install:
• Crankshaft assembly “1”
• Balancer cylinder “2”
• Balancer cylinder bolt
NOTICE
ECA13970
To avoid scratching the crankshaft and to
ease the installation procedure, lubricate the
oil seal lips with lithium-soap-based grease
and each bearing with engine oil.
TIP
Tighten the balancer cylinder bolts in the tighten-
ing sequence as shown and torque them in 2
stages.
Balancer connecting rod nut
60 N·m (6.0 kgf·m, 44 lb·ft)
T
R
.
.
Balancer cylinder bolt
1st: 16 N·m (1.6 kgf·m, 12 lb·ft)
2nd: 58 N·m (5.8 kgf·m, 43 lb·ft)
LOCTITE®
New
1
1
2
a
b
T
R
.
.
Содержание XP560D
Страница 1: ...2020 SERVICE MANUAL TMAX TMAX TECH MAX XP560EL XP560D B3T 28197 20 ...
Страница 2: ......
Страница 6: ......
Страница 8: ......
Страница 42: ...2 13 CABLE ROUTING EAS20021 CABLE ROUTING Headlight bracket front view ...
Страница 44: ...2 15 CABLE ROUTING Front cowling assembly rear view ...
Страница 46: ...2 17 CABLE ROUTING Frame right side view front ...
Страница 48: ...2 19 CABLE ROUTING Frame right side view rear ...
Страница 50: ...2 21 CABLE ROUTING Frame left side view front Q ...
Страница 52: ...2 23 CABLE ROUTING Rear frame left side view center ...
Страница 54: ...2 25 CABLE ROUTING Frame left side view rear ...
Страница 56: ...2 27 CABLE ROUTING Frame top view front ...
Страница 58: ...2 29 CABLE ROUTING Frame top view rear ...
Страница 60: ...2 31 CABLE ROUTING Handlebar top and left side view for XP560E ...
Страница 62: ...2 33 CABLE ROUTING Handlebar front view for XP560E ...
Страница 64: ...2 35 CABLE ROUTING Handlebar top and left side view for XP560D ...
Страница 66: ...2 37 CABLE ROUTING Handlebar front view for XP560D ...
Страница 68: ...2 39 CABLE ROUTING Front brake front left side and right side view Q ...
Страница 70: ...2 41 CABLE ROUTING Frame right side view front ...
Страница 72: ...2 43 CABLE ROUTING Rear brake right side view rear ...
Страница 74: ...2 45 CABLE ROUTING Fuel tank right side view ...
Страница 76: ...2 47 CABLE ROUTING Fuel tank left side view ...
Страница 78: ...2 49 CABLE ROUTING Fuel tank top view ...
Страница 80: ...2 51 CABLE ROUTING Air filter case and throttle body left side view ...
Страница 82: ...2 53 CABLE ROUTING Radiator right side view ...
Страница 84: ...2 55 CABLE ROUTING Radiator left side view ...
Страница 86: ...2 57 CABLE ROUTING Radiator top view ...
Страница 88: ...2 59 CABLE ROUTING Hydraulic unit assembly top and front view ...
Страница 90: ...2 61 CABLE ROUTING ...
Страница 239: ...5 4 LUBRICATION SYSTEM CHART AND DIAGRAMS 1 3 2 1 Oil strainer 2 Intake camshaft 3 Exhaust camshaft ...
Страница 297: ...5 62 CLUTCH 1 3 2 ...
Страница 317: ...5 82 CRANKSHAFT 2 1 2 1 2 4 3 ...
Страница 320: ...5 85 TRANSMISSION ...
Страница 327: ...6 6 RADIATOR b Apply 137 3 kPa 1 37 kgf cm2 19 9 psi of pressure c Measure the indicated pressure with the gauge ...
Страница 336: ...6 15 WATER PUMP ...
Страница 352: ...7 15 THROTTLE BODY ...
Страница 355: ......
Страница 370: ...8 15 ELECTRIC STARTING SYSTEM OK Replace the remote control unit Refer to SMART KEY SYSTEM on page 8 67 ...
Страница 371: ...8 16 ELECTRIC STARTING SYSTEM ...
Страница 377: ...8 22 CHARGING SYSTEM ...
Страница 393: ...8 38 SIGNALING SYSTEM ...
Страница 399: ...8 44 COOLING SYSTEM Replace the ECU and or meter as sembly ...
Страница 405: ...8 50 FUEL PUMP SYSTEM ...
Страница 414: ...8 59 GRIP WARMER SYSTEM for XP560D OK Replace the meter assembly ...
Страница 415: ...8 60 GRIP WARMER SYSTEM for XP560D ...
Страница 421: ...8 66 SEAT HEATER SYSTEM for XP560D ...
Страница 427: ...8 72 SMART KEY SYSTEM Replace the remote control unit ...
Страница 468: ...8 113 ELECTRICAL COMPONENTS c Check the storage compartment lid lock so lenoid movement B Br 1 2 ...
Страница 484: ...9 10 SYSTEM DIAGRAM 107 ABS ECU Electron ic Control Unit W G 108 No Connected parts Wireharness color ...
Страница 485: ...9 11 SYSTEM DIAGRAM ...
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Страница 684: ......