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PERIODIC MAINTENANCE AND MINOR REPAIR

6-35

EAU25850

Troubleshooting

Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting chart
represents a quick and easy procedure
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can
lead to expensive repair bills.

U5WM25E0.book Page 35 Thursday, December 13, 2007 1:10 PM

ProCarManuals.com

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Содержание XJR1300X

Страница 1: ...5WM 28199 25 XJR1300X OWNER S MANUAL ProCarManuals com...

Страница 2: ...U5WM25E0 book Page 2 Thursday December 13 2007 1 10 PM ProCarManuals com...

Страница 3: ...l advantages of your XJR1300X The owner s manual does not only instruct you in how to operate inspect and maintain your motorcycle but also in how to safeguard yourself and others from trouble and inj...

Страница 4: ...any questions concerning this manual please consult your Yamaha dealer WARNING EWA10030 PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE Product and specifications ar...

Страница 5: ...Yamaha Motor Co Ltd 1st edition December 2007 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan U5W...

Страница 6: ...s tool kit 6 1 Periodic maintenance and lubrication chart 6 2 Removing and installing panels 6 6 Checking the spark plugs 6 7 Engine oil and oil filter element 6 8 Replacing the air filter element and...

Страница 7: ...nt wheel 6 32 Rear wheel 6 33 Troubleshooting 6 35 Troubleshooting chart 6 36 MOTORCYCLE CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 I...

Страница 8: ...n caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly color...

Страница 9: ...les Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducin...

Страница 10: ...caution when selecting and installing any ac cessories Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry carg...

Страница 11: ...ilation Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust system may be...

Страница 12: ...FORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle U5WM25E0 book Page 5 Thursday December 13 2007 1 10 PM ProCarMa...

Страница 13: ...sanleitung bevor Sie dieses Fahrzeug fahren Antes de conducir este veh culo lea el Manual del Propietario Use PREMIUM unleaded gasoline with min 95 octane RON Utiliser une essence SUPER sans plomb d u...

Страница 14: ...Owner s tool kit page 6 1 7 Luggage strap holder page 3 20 8 Seat lock helmet holder page 3 14 page 3 15 9 Shock absorber assembly compression damping force adjusting knob page 3 17 10 Shock absorber...

Страница 15: ...6 26 4 Air filter element page 6 11 5 Engine oil filler cap page 6 8 6 Engine oil level check window page 6 8 7 Engine oil drain bolt page 6 8 8 Brake pedal page 3 12 9 Rear brake light switch page 6...

Страница 16: ...voir page 6 17 4 Speedometer page 3 5 5 Multi function display page 3 6 6 Tachometer page 3 5 7 Front brake fluid reservoir page 6 17 8 Right handlebar switches page 3 9 9 Brake lever page 3 11 10 Thr...

Страница 17: ...MEDIATELY IF IT IS LOST If the code re reg istering key is lost registering new codes in the standard keys is impossible The standard keys can still be used to start the vehicle however if code re reg...

Страница 18: ...it in a safe place and only use it for code re registering EAU43410 ON All electrical circuits are supplied with power the meter lighting taillights li cense plate light and auxiliary light come on an...

Страница 19: ...witched off which may result in loss of control or an accident Make sure that the vehicle is stopped be fore turning the key to OFF or LOCK EAU43460 Parking The steering is locked and the tail lights...

Страница 20: ...hen an electrical circuit monitoring the engine is defective When this occurs have a Yamaha dealer check the self diagnosis system See page 3 6 for an explanation of the self diagnosis de vice The ele...

Страница 21: ...o in order to test the electrical cir cuit EAU11872 Tachometer The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range When the key is turned to O...

Страница 22: ...d TRIP 2 in the following order ODO TRIP 1 TRIP 2 ODO When approximately 4 5 L 1 19 US gal 0 99 Imp gal of fuel remains in the fuel tank the display will automatically change to the fuel reserve tripm...

Страница 23: ...k 1 Turn the key to ON 2 Push the select button and reset button together for at least two seconds 3 When the hour digits start flashing push the reset button to set the hours 4 Push the select button...

Страница 24: ...tart the engine take the vehicle the code re registering key and both standard keys to a Yamaha dealer and have the stan dard keys re registered If the display indicates any error codes note the code...

Страница 25: ...tch to sound the horn EAU12660 Engine stop switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or whe...

Страница 26: ...clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped...

Страница 27: ...apply the front brake pull the lever toward the handle bar grip The brake lever is equipped with a brake lever position adjusting dial To adjust the distance between the brake lever and the handlebar...

Страница 28: ...n be opened To close the fuel tank cap 1 Push the fuel tank cap into position with the key inserted in the lock 2 Turn the key counterclockwise to the original position remove it and then close the lo...

Страница 29: ...ON ECA11400 Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha eng...

Страница 30: ...repairable damage to the catalytic converters Never park the vehicle near pos sible fire hazards such as grass or other materials that easily burn Do not allow the engine to idle too long EAU13900 Sea...

Страница 31: ...4451 Storage compartment The storage compartment is located under the seat See page 3 14 WARNING EWA10961 Do not exceed the load limit of 3 kg 7 lb for the storage com partment Do not exceed the maxim...

Страница 32: ...ove on the ad justing mechanism with the top of the front fork cap bolt Rebound damping force To increase the rebound damping force and thereby harden the rebound damp ing turn the adjusting screw on...

Страница 33: ...a precise adjustment it would be advisable to check the num ber of clicks of each damping force ad justing mechanism and to modify the specifications as necessary EAU43252 Adjusting the shock absorbe...

Страница 34: ...spring preload With each complete turn of the adjusting ring distance A changes by 1 5 mm 0 06 in Be sure to turn the adjusting ring so that the lock screw is facing out ward 3 Tighten the lock screw...

Страница 35: ...NING EWA10230 These shock absorbers contain highly pressurized nitrogen gas For proper handling read and under stand the following information be fore handling the shock absorbers The manufacturer can...

Страница 36: ...n have a Yamaha deal er check it EAU15301 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright NOTE The bui...

Страница 37: ...lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission is in gear...

Страница 38: ...es the engine stall After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden T...

Страница 39: ...efore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an in...

Страница 40: ...akage 6 17 6 17 Rear brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add re...

Страница 41: ...s if necessary 6 22 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 22 Centerstand sidestand Make sure that operation is smooth Lubricate pivo...

Страница 42: ...turnover To start the engine after a turnover be sure to turn the main switch to OFF and then to ON Fail ing to do so will prevent the engine from starting even though the engine will crank when push...

Страница 43: ...hen try again Each starting attempt should be as short as possible to pre serve the battery Do not crank the en gine more than 10 seconds on any one attempt CAUTION ECA11130 For maximum engine life al...

Страница 44: ...e while shifting down and avoid high engine speeds with no load on the engine Turn the engine off instead of let ting it idle for an extended length of time e g in traffic jams at traffic lights or at...

Страница 45: ...break in period immediately have a Yamaha dealer check the vehi cle EAU17212 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10310 Since the engine and ex...

Страница 46: ...miliar with mainte nance work have a Yamaha dealer do it for you EAU17380 Owner s tool kit The owner s tool kit is located under the seat See page 3 14 The service information included in this manual...

Страница 47: ...JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage 2 Spark plugs Check condition...

Страница 48: ...and condition Adjust and lubricate chain with a special O ring chain lubricant thoroughly Every 1000 km 600 mi and after washing the motorcycle or riding in the rain 14 Steering bearings Check bearin...

Страница 49: ...for oil leak age 23 Shock absorber as semblies Check operation and shock ab sorbers for oil leakage 24 Fuel injection sys tem Adjust synchronization 25 Engine oil Change Check oil level and vehicle f...

Страница 50: ...linders and change the brake and clutch fluids Replace the brake and clutch hoses every four years and if cracked or damaged 29 Throttle grip hous ing and cable Check operation and free play Adjust th...

Страница 51: ...ach time a panel needs to be removed and installed EAU43260 Panels A and B To remove one of the panels 1 Remove the seat See page 3 14 2 Remove the bolt and then pull the panel off as shown To install...

Страница 52: ...veal the condition of the engine To remove a spark plug 1 Remove the spark plug cap 2 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit To check the spark plu...

Страница 53: ...le 4 Install the spark plug cap EAU19695 Engine oil and oil filter ele ment The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter ele ment repl...

Страница 54: ...oil 4 Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase NOTE Skip steps 5 11 if the oil filter element is not being replaced 5 Remove panel C See page 6 6 6 Remove t...

Страница 55: ...ve cooled down CAUTION ECA11620 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of C...

Страница 56: ...n check the oil level and correct it if necessary EAU43450 Replacing the air filter element and cleaning the check hose The air filter element should be re placed at the intervals specified in the per...

Страница 57: ...by in stalling the screws 6 Install the panel To clean the air filter check hose 1 Check the hose on the front of the air filter case for accumulated dirt or water 2 If dirt or water is visible remov...

Страница 58: ...perature The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10510 Proper...

Страница 59: ...ha dealer replace excessively worn tires Besides being illegal operating the vehi cle with excessively worn tires decreases riding stability and can lead to loss of control The replacement of all whee...

Страница 60: ...gh speed run Always adjust the tire air pres sure according to the operating conditions EAU21960 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the followi...

Страница 61: ...leed the system before operating the motor cycle EAU22291 Adjusting the rear brake light switch The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake l...

Страница 62: ...ck the brake pad wear without having to disassem ble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator groove has almo...

Страница 63: ...efill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking or clutch per formance The brake or clutch fluid reservoir diaphragm will lose...

Страница 64: ...the cen terstand 2 Shift the transmission into the neu tral position 3 Spin the rear wheel several times to locate the tightest portion of the drive chain 4 Measure the drive chain slack as shown 5 I...

Страница 65: ...quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows CAUTION ECA10581 The drive chain must be lubricated after washing the motorcycle and riding in the rain...

Страница 66: ...damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING EWA10720 Damage to the outer sheath may in terfere with proper cable operation and will cause the inner cable to rust...

Страница 67: ...pedal pivots should be lu bricated if necessary EAU43600 Checking and lubricating the brake and clutch levers Brake lever Clutch lever The operation of the brake and clutch levers should be checked be...

Страница 68: ...each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary WARNING EWA10740 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer...

Страница 69: ...Securely support the vehicle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level su...

Страница 70: ...e vehicle so that there is no danger of it falling over 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check...

Страница 71: ...S OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more q...

Страница 72: ...uits is located be hind panel B See page 6 6 If a fuse is blown replace it as follows 1 Turn the key to OFF and turn off the electrical circuit in question 2 Remove the blown fuse and then install a n...

Страница 73: ...ight bulb This model is equipped with a quartz bulb headlight If the headlight bulb burns out replace it as follows 1 Remove the headlight unit by re moving the screws 2 Disconnect the headlight coupl...

Страница 74: ...osity of the bulb and the bulb life will be adversely af fected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with al cohol or thinner 5 Install the head...

Страница 75: ...lock wise until it stops 4 Install the lens by installing the screw CAUTION ECA11190 Do not overtighten the screw other wise the lens may break EAU24310 Replacing the license plate light bulb 1 Remove...

Страница 76: ...t re place it as follows 1 Remove the headlight unit by re moving the screws 2 Remove the socket together with the bulb by pulling it out 3 Remove the defective bulb by pushing it in and turning it co...

Страница 77: ...e wheel EAU33770 To install the front wheel 1 Lift the wheel up between the fork legs 2 Insert the wheel axle 3 Install the brake calipers by install ing the bolts NOTE Make sure that there is enough...

Страница 78: ...axle nut and the brake caliper bolts 2 Disconnect the brake torque rod from the brake caliper bracket by removing the nut and the bolt 3 Place the motorcycle on the cen terstand 4 Remove the axle nut...

Страница 79: ...t hand side and then install the axle nut 3 Install the drive chain onto the rear sprocket and then adjust the drive chain slack See page 6 19 4 Connect the brake torque rod to the brake caliper brack...

Страница 80: ...ing chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have t...

Страница 81: ...ignition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Y...

Страница 82: ...et with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Rem...

Страница 83: ...for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt...

Страница 84: ...ever apply oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint NOTE Consult a Yamaha dealer...

Страница 85: ...e spark plug electrodes while turning the engine over 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if necessary...

Страница 86: ...6 US qt 2 46 Imp qt With oil filter element replacement 3 15 L 3 33 US qt 2 77 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Premium unleaded gasoline only Fuel t...

Страница 87: ...peed riding Front 250 kPa 36 psi 2 50 kgf cm Rear 290 kPa 42 psi 2 90 kgf cm Front wheel Wheel type Cast wheel Rim size 17M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x MT5 50 Front br...

Страница 88: ...ndicator light 12 V 1 7 W 1 High beam indicator light 12 V 1 7 W 1 Oil level warning light 12 V 1 7 W 1 Turn signal indicator light 12 V 1 7 W 2 Engine trouble warning light 12 V 1 7 W 1 Immobilizer s...

Страница 89: ...number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is...

Страница 90: ...Owners are warned that the law may prohibit a The removal or rendering inopera tive by any person other than for purposes of maintenance repair or replacement of any device or element of design incor...

Страница 91: ...igh beam indicator light 3 4 Horn switch 3 9 I Identification numbers 9 1 Ignition circuit cut off system 3 21 Immobilizer system 3 1 Immobilizer system indicator light 3 4 Indicator and warning light...

Страница 92: ...ting chart 6 36 Turn signal indicator lights 3 4 Turn signal light bulb replacing 6 30 Turn signal switch 3 9 V Valve clearance 6 13 Vehicle identification number 9 1 W Wheel bearings checking 6 25 Wh...

Страница 93: ...U5WM25E0 book Page 3 Thursday December 13 2007 1 10 PM ProCarManuals com...

Страница 94: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2008 01 0 3 1 CR E ProCarManuals com...

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