CYLINDER AND PISTON
5-35
d. If out of specification, replace the cylinder,
the piston, and the piston rings as a set.
e. Calculate the piston-to-cylinder clearance
with the following formula.
f. If out of specification, replace the cylinder,
the piston, and the piston rings as a set.
EAM30098
CHECKING THE PISTON RINGS
1. Measure:
•
Piston ring side clearance
Out of specification
Replace the piston
and piston rings as a set.
TIP
Before measuring the piston ring side clearance,
eliminate any carbon deposits from the piston
ring grooves and piston rings.
2. Install:
•
Piston ring
(into the cylinder)
TIP
Use the piston crown to level the piston ring near
bottom of cylinder “a”, where cylinder wear is
lowest.
3. Measure:
•
Piston ring end gap
Out of specification
Replace the piston
ring.
TIP
The oil ring expander spacer’s end gap cannot
be measured. If the oil ring rail’s gap is exces-
sive, replace all piston rings.
EAM30099
CHECKING THE PISTON PIN
1. Check:
•
Piston pin
Blue discoloration/grooves
Replace the
piston pin and then check the lubrication sys-
tem.
2. Measure:
•
Piston pin outside diameter “a”
Out of specification
Replace the piston pin.
Diameter
76.955–76.970 mm (3.0297–
3.0303 in)
Measuring point (from piston
skirt bottom)
4.0 mm (0.16 in)
Piston-to-cylinder clearance =
Cylinder bore “C” - Piston diameter
Piston-to-cylinder clearance
0.030–0.055 mm (0.0012–0.0022
in)
Ring side clearance
0.030–0.065 mm (0.0012–0.0026
in)
Side clearance limit
0.115 mm (0.0045 in)
b
a
Piston ring
Top ring
End gap limit
0.50 mm (0.0197 in)
b. Upper of cylinder
a
b
Содержание WR250FM 2021
Страница 5: ...EAM20093 YAMAHA MOTOR CORPORATION U S A WR MOTORCYCLE LIMITED WARRANTY...
Страница 8: ......
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Страница 52: ...MOTORCYCLE CARE AND STORAGE 1 40...
Страница 62: ...ELECTRICAL SPECIFICATIONS 2 9 Radiator fan motor fuse 5 0 A Spare fuse 15 0 A...
Страница 70: ...CABLE ROUTING DIAGRAM 2 17 EAM20152 CABLE ROUTING DIAGRAM Frame and engine left side view...
Страница 72: ...CABLE ROUTING DIAGRAM 2 19 Frame and engine right side view...
Страница 74: ...CABLE ROUTING DIAGRAM 2 21 Handlebar front view...
Страница 76: ...CABLE ROUTING DIAGRAM 2 23 Frame and engine top view...
Страница 78: ...CABLE ROUTING DIAGRAM 2 25 Frame and battery top view...
Страница 80: ...CABLE ROUTING DIAGRAM 2 27 Rear brake right side view...
Страница 82: ...CABLE ROUTING DIAGRAM 2 29 Front brake front view and right side view...
Страница 84: ...CABLE ROUTING DIAGRAM 2 31 Taillight top view and right side view...
Страница 86: ...CABLE ROUTING DIAGRAM 2 33...
Страница 131: ...GENERAL CHASSIS 4 5 a Projection b Slot c Rib side cover d Rib rear fender a a a 1 1 c c b b d d...
Страница 203: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 5 3 1 Oil filter element 2 Oil pump...
Страница 204: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 5 4 1 Intake camshaft 2 Exhaust camshaft...
Страница 205: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 5 5 1 Camshaft 2 Oil pressure check bolt 3 Oil pump 4 Oil filter element...
Страница 259: ...SHIFT SHAFT 5 59 TIP Align the punch mark a on the shift shaft with the punch mark b in the shift pedal 1 1 2 2 a b...
Страница 265: ...OIL PUMP 5 65 A Primary drive gear side B Crankcase cover side 5 7 mm 0 02 0 28 in 5 c d 6 8 b 8 6 7 E...
Страница 278: ...TRANSMISSION 5 78...
Страница 288: ...WATER PUMP 6 9...
Страница 298: ...THROTTLE BODY 7 9...
Страница 301: ......
Страница 302: ...IGNITION SYSTEM 8 1 EAM20142 IGNITION SYSTEM EAM30277 CIRCUIT DIAGRAM...
Страница 306: ...ELECTRIC STARTING SYSTEM 8 5 EAM20143 ELECTRIC STARTING SYSTEM EAM30279 CIRCUIT DIAGRAM...
Страница 312: ...CHARGING SYSTEM 8 11 EAM20144 CHARGING SYSTEM EAM30282 CIRCUIT DIAGRAM...
Страница 315: ...CHARGING SYSTEM 8 14...
Страница 316: ...SIGNALING SYSTEM 8 15 EAM20154 SIGNALING SYSTEM EAM30348 CIRCUIT DIAGRAM...
Страница 320: ...LIGHTING SYSTEM 8 19 EAM20153 LIGHTING SYSTEM EAM30346 CIRCUIT DIAGRAM...
Страница 323: ...LIGHTING SYSTEM 8 22...
Страница 324: ...COOLING SYSTEM 8 23 EAM20155 COOLING SYSTEM EAM30350 CIRCUIT DIAGRAM...
Страница 327: ...COOLING SYSTEM 8 26...
Страница 328: ...FUEL INJECTION SYSTEM 8 27 EAM20145 FUEL INJECTION SYSTEM EAM30284 CIRCUIT DIAGRAM...
Страница 353: ...FUEL INJECTION SYSTEM 8 52...
Страница 354: ...FUEL PUMP SYSTEM 8 53 EAM20146 FUEL PUMP SYSTEM EAM30287 CIRCUIT DIAGRAM...
Страница 388: ...SELF DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE 9 15...
Страница 398: ...CHASSIS 10 9...
Страница 400: ......
Страница 402: ......
Страница 403: ...WR250FM 2021 WIRING DIAGRAM BAK 2819U 11_W D indd 1 2020 07 01 12 01 28...
Страница 404: ...WR250FM 2021 WIRING DIAGRAM BAK 2819U 11_W D indd 2 2020 07 01 12 01 28...