CYLINDER AND PISTON
5-34
EAM30096
REMOVING THE PISTON
1. Remove:
•
Piston pin clip “1”
•
Piston pin “2”
•
Piston “3”
NOTICE
ECA13810
Do not use a hammer to drive the piston pin
out.
TIP
•
Before removing the piston pin clip, cover the
crankcase opening with a cloth to prevent the
piston pin clip from falling into the crankcase.
•
Before removing the piston pin, deburr the pis-
ton pin clip’s groove and the piston pin’s bore
area. If the piston pin groove is deburred and
the piston pin is still difficult to remove, use the
piston pin puller set “4”.
2. Remove:
•
Top ring
•
Oil ring
TIP
When removing a piston ring, open the end gap
with your fingers and lift the opposite end gap of
the piston ring over the piston crown.
EAM30097
CHECKING THE CYLINDER AND PISTON
1. Check:
•
Piston wall (Sidewall)
•
Cylinder wall
Vertical scratches
Replace the cylinder,
and replace the piston and piston rings as a
set.
2. Measure:
•
Piston-to-cylinder clearance
a. Measure the cylinder bore “C” with the cyl-
inder bore gauge.
TIP
Measure the cylinder bore “C” by taking side-to-
side and front-to-back measurements of the cyl-
inder.
b. If out of specification, rebore or replace the
cylinder, and replace the piston and the
piston rings as a set.
c. Measure the piston outside diameter “a” at
the measuring point (from piston skirt bot-
tom) “b” with the micrometer.
Piston pin puller set
90890-01304
Piston pin puller
YU-01304
1
Bore
77.000–77.010 mm (3.0315–
3.0319 in)
Wear limit
77.060 mm (3.0339 in)
“C” = maximum of D
1
, D
2
, D
3
, D
4
, D
5
, D
6
Содержание WR250FM 2021
Страница 5: ...EAM20093 YAMAHA MOTOR CORPORATION U S A WR MOTORCYCLE LIMITED WARRANTY...
Страница 8: ......
Страница 10: ......
Страница 52: ...MOTORCYCLE CARE AND STORAGE 1 40...
Страница 62: ...ELECTRICAL SPECIFICATIONS 2 9 Radiator fan motor fuse 5 0 A Spare fuse 15 0 A...
Страница 70: ...CABLE ROUTING DIAGRAM 2 17 EAM20152 CABLE ROUTING DIAGRAM Frame and engine left side view...
Страница 72: ...CABLE ROUTING DIAGRAM 2 19 Frame and engine right side view...
Страница 74: ...CABLE ROUTING DIAGRAM 2 21 Handlebar front view...
Страница 76: ...CABLE ROUTING DIAGRAM 2 23 Frame and engine top view...
Страница 78: ...CABLE ROUTING DIAGRAM 2 25 Frame and battery top view...
Страница 80: ...CABLE ROUTING DIAGRAM 2 27 Rear brake right side view...
Страница 82: ...CABLE ROUTING DIAGRAM 2 29 Front brake front view and right side view...
Страница 84: ...CABLE ROUTING DIAGRAM 2 31 Taillight top view and right side view...
Страница 86: ...CABLE ROUTING DIAGRAM 2 33...
Страница 131: ...GENERAL CHASSIS 4 5 a Projection b Slot c Rib side cover d Rib rear fender a a a 1 1 c c b b d d...
Страница 203: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 5 3 1 Oil filter element 2 Oil pump...
Страница 204: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 5 4 1 Intake camshaft 2 Exhaust camshaft...
Страница 205: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 5 5 1 Camshaft 2 Oil pressure check bolt 3 Oil pump 4 Oil filter element...
Страница 259: ...SHIFT SHAFT 5 59 TIP Align the punch mark a on the shift shaft with the punch mark b in the shift pedal 1 1 2 2 a b...
Страница 265: ...OIL PUMP 5 65 A Primary drive gear side B Crankcase cover side 5 7 mm 0 02 0 28 in 5 c d 6 8 b 8 6 7 E...
Страница 278: ...TRANSMISSION 5 78...
Страница 288: ...WATER PUMP 6 9...
Страница 298: ...THROTTLE BODY 7 9...
Страница 301: ......
Страница 302: ...IGNITION SYSTEM 8 1 EAM20142 IGNITION SYSTEM EAM30277 CIRCUIT DIAGRAM...
Страница 306: ...ELECTRIC STARTING SYSTEM 8 5 EAM20143 ELECTRIC STARTING SYSTEM EAM30279 CIRCUIT DIAGRAM...
Страница 312: ...CHARGING SYSTEM 8 11 EAM20144 CHARGING SYSTEM EAM30282 CIRCUIT DIAGRAM...
Страница 315: ...CHARGING SYSTEM 8 14...
Страница 316: ...SIGNALING SYSTEM 8 15 EAM20154 SIGNALING SYSTEM EAM30348 CIRCUIT DIAGRAM...
Страница 320: ...LIGHTING SYSTEM 8 19 EAM20153 LIGHTING SYSTEM EAM30346 CIRCUIT DIAGRAM...
Страница 323: ...LIGHTING SYSTEM 8 22...
Страница 324: ...COOLING SYSTEM 8 23 EAM20155 COOLING SYSTEM EAM30350 CIRCUIT DIAGRAM...
Страница 327: ...COOLING SYSTEM 8 26...
Страница 328: ...FUEL INJECTION SYSTEM 8 27 EAM20145 FUEL INJECTION SYSTEM EAM30284 CIRCUIT DIAGRAM...
Страница 353: ...FUEL INJECTION SYSTEM 8 52...
Страница 354: ...FUEL PUMP SYSTEM 8 53 EAM20146 FUEL PUMP SYSTEM EAM30287 CIRCUIT DIAGRAM...
Страница 388: ...SELF DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE 9 15...
Страница 398: ...CHASSIS 10 9...
Страница 400: ......
Страница 402: ......
Страница 403: ...WR250FM 2021 WIRING DIAGRAM BAK 2819U 11_W D indd 1 2020 07 01 12 01 28...
Страница 404: ...WR250FM 2021 WIRING DIAGRAM BAK 2819U 11_W D indd 2 2020 07 01 12 01 28...