CYLINDER HEAD
5-23
EAM30086
REMOVING THE CYLINDER HEAD
1. Remove:
•
Cylinder head bolt and nut
TIP
•
Loosen the bolts in the proper sequence as
shown.
•
Loosen each bolt 1/2 of a turn at a time. After
fully loosening all the bolts, remove them.
•
M9
135 mm (5.31 in): [4], [5], [6]
•
M9
145 mm (5.71 in): [3]
EAM30087
CHECKING THE TIMING CHAIN GUIDE
(INTAKE SIDE)
1. Check:
•
Timing chain guide (intake side)
Damage/wear
Replace.
EAM30088
CHECKING THE CYLINDER HEAD
1. Eliminate:
•
Combustion chamber carbon deposits
TIP
Use a rounded scraper, not a sharp instrument,
in order not to damage or scratch the spark plug
bore threads.
2. Check:
•
Cylinder head
Damage/scratches
Replace.
TIP
When replacing the cylinder head, replace also
the valve.
Refer to “CHECKING THE VALVE SEATS” on
•
Cylinder head coolant passages
Mineral deposits/rust
Eliminate.
3. Measure:
•
Cylinder head warpage
Out of specification
Resurface the cylinder
head.
a. Place a straightedge and a thickness
gauge across the cylinder head.
b. Measure the warpage.
c. If the limit is exceeded, resurface the cylin-
der head as follows.
d. Place a 400–600 grit wet sandpaper on a
surface plate, and resurface the cylinder
head using a figure-eight sanding pattern.
TIP
To ensure an even surface, turn the cylinder
head several times.
EAM30089
INSTALLING THE CYLINDER HEAD
1. Install:
•
Timing chain guide (intake side) “1”
•
Dowel pin “2”
•
Cylinder head gasket “3”
•
Cylinder head “4”
TIP
•
While pulling up the timing chain, install the
timing chain guide (intake side) and the cylin-
der head.
•
Install the cylinder head gasket as shown in the
illustration.
x2
x
3
x1
FWD
6
1
2
3
5
4
6
1
2
3
5
4
Warpage limit
0.05 mm (0.0020 in)
Ne
w
Содержание WR250FM 2021
Страница 5: ...EAM20093 YAMAHA MOTOR CORPORATION U S A WR MOTORCYCLE LIMITED WARRANTY...
Страница 8: ......
Страница 10: ......
Страница 52: ...MOTORCYCLE CARE AND STORAGE 1 40...
Страница 62: ...ELECTRICAL SPECIFICATIONS 2 9 Radiator fan motor fuse 5 0 A Spare fuse 15 0 A...
Страница 70: ...CABLE ROUTING DIAGRAM 2 17 EAM20152 CABLE ROUTING DIAGRAM Frame and engine left side view...
Страница 72: ...CABLE ROUTING DIAGRAM 2 19 Frame and engine right side view...
Страница 74: ...CABLE ROUTING DIAGRAM 2 21 Handlebar front view...
Страница 76: ...CABLE ROUTING DIAGRAM 2 23 Frame and engine top view...
Страница 78: ...CABLE ROUTING DIAGRAM 2 25 Frame and battery top view...
Страница 80: ...CABLE ROUTING DIAGRAM 2 27 Rear brake right side view...
Страница 82: ...CABLE ROUTING DIAGRAM 2 29 Front brake front view and right side view...
Страница 84: ...CABLE ROUTING DIAGRAM 2 31 Taillight top view and right side view...
Страница 86: ...CABLE ROUTING DIAGRAM 2 33...
Страница 131: ...GENERAL CHASSIS 4 5 a Projection b Slot c Rib side cover d Rib rear fender a a a 1 1 c c b b d d...
Страница 203: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 5 3 1 Oil filter element 2 Oil pump...
Страница 204: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 5 4 1 Intake camshaft 2 Exhaust camshaft...
Страница 205: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 5 5 1 Camshaft 2 Oil pressure check bolt 3 Oil pump 4 Oil filter element...
Страница 259: ...SHIFT SHAFT 5 59 TIP Align the punch mark a on the shift shaft with the punch mark b in the shift pedal 1 1 2 2 a b...
Страница 265: ...OIL PUMP 5 65 A Primary drive gear side B Crankcase cover side 5 7 mm 0 02 0 28 in 5 c d 6 8 b 8 6 7 E...
Страница 278: ...TRANSMISSION 5 78...
Страница 288: ...WATER PUMP 6 9...
Страница 298: ...THROTTLE BODY 7 9...
Страница 301: ......
Страница 302: ...IGNITION SYSTEM 8 1 EAM20142 IGNITION SYSTEM EAM30277 CIRCUIT DIAGRAM...
Страница 306: ...ELECTRIC STARTING SYSTEM 8 5 EAM20143 ELECTRIC STARTING SYSTEM EAM30279 CIRCUIT DIAGRAM...
Страница 312: ...CHARGING SYSTEM 8 11 EAM20144 CHARGING SYSTEM EAM30282 CIRCUIT DIAGRAM...
Страница 315: ...CHARGING SYSTEM 8 14...
Страница 316: ...SIGNALING SYSTEM 8 15 EAM20154 SIGNALING SYSTEM EAM30348 CIRCUIT DIAGRAM...
Страница 320: ...LIGHTING SYSTEM 8 19 EAM20153 LIGHTING SYSTEM EAM30346 CIRCUIT DIAGRAM...
Страница 323: ...LIGHTING SYSTEM 8 22...
Страница 324: ...COOLING SYSTEM 8 23 EAM20155 COOLING SYSTEM EAM30350 CIRCUIT DIAGRAM...
Страница 327: ...COOLING SYSTEM 8 26...
Страница 328: ...FUEL INJECTION SYSTEM 8 27 EAM20145 FUEL INJECTION SYSTEM EAM30284 CIRCUIT DIAGRAM...
Страница 353: ...FUEL INJECTION SYSTEM 8 52...
Страница 354: ...FUEL PUMP SYSTEM 8 53 EAM20146 FUEL PUMP SYSTEM EAM30287 CIRCUIT DIAGRAM...
Страница 388: ...SELF DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE 9 15...
Страница 398: ...CHASSIS 10 9...
Страница 400: ......
Страница 402: ......
Страница 403: ...WR250FM 2021 WIRING DIAGRAM BAK 2819U 11_W D indd 1 2020 07 01 12 01 28...
Страница 404: ...WR250FM 2021 WIRING DIAGRAM BAK 2819U 11_W D indd 2 2020 07 01 12 01 28...