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9-42

9

EBU35821

Checking the accelerator pedal

The accelerator pedal should operate
smoothly and spring back to position when
released. If the pedal free play is out of spec-
ification, have a Yamaha dealer adjust or re-
place the throttle wire.

EBU39540

Parking brake lever free play adjust-
ment

Periodically check the parking brake lever
free play.

1. Shift the drive select lever into low gear

“L”.

2. Check the parking brake lever free play.

The maximum free play is equal to 3
clicks of the parking brake lever. If the

1. Brake pedal
2. No brake pedal free play

Accelerator pedal free play:

10.0-15.0 mm (0.39-0.59 in)

1

1

1

2

2

1. Accelerator pedal
2. Accelerator pedal free play

1

1

1

2

2

UB4J10E0.book Page 42 Monday, June 22, 2020 10:41 AM

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Содержание WOLUERINE RMAX

Страница 1: ...READ THIS MANUAL CAREFULLY It contains important safety information NOTICE The removal or modification of evaporative emission related parts on this OHRV is illegal Violators may be subject to civil...

Страница 2: ...reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently...

Страница 3: ...basic maintenance and inspection procedures If you have any ques tions regarding the operation or maintenance of your vehicle please consult a Yamaha dealer WARNING EWB04330 Read this manual carefully...

Страница 4: ...afety alert symbol It is used to alert you to poten tial personal injury hazards Obey all safety messages that fol low this symbol to avoid possible injury or death A WARNING indicates a hazardous sit...

Страница 5: ...ore choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited This vehicle complies with all state off highway noise level and...

Страница 6: ...witch 5 15 Winch switch YXF10WPZM 5 15 On Command drive knob 2WD 4WD DIFF LOCK 5 16 D mode knob SPORT TRAIL CRAWL YXF10WPZM 5 17 Accelerator pedal 5 18 Brake pedal 5 19 Parking brake lever 5 19 Drive...

Страница 7: ...lerator pedal 6 6 Seat belts 6 6 Passenger handhold 6 7 Steering 6 7 Fittings and fasteners 6 7 Instruments lights and switches 6 7 Control cables 6 7 Tires 6 7 OPERATION 7 1 Engine break in 7 1 Start...

Страница 8: ...replacement 9 41 Checking the brake pedal 9 41 Checking the accelerator pedal 9 42 Parking brake lever free play adjustment 9 42 Brake light switch adjustment 9 43 Cable inspection and lubrication 9 4...

Страница 9: ...rol Information label 12 1 Emission Regulation California 12 1 Vehicle data recording 12 1 NOISE REGULATION 12 3 MAINTENANCE RECORD 12 4 YAMAHA MOTOR CORPORATION U S A 2020 AND LATER MODEL SIDE BY SID...

Страница 10: ...ICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EBU32800 Vehicle identification number The vehicle identification number is stamped into the frame The vehicle identificati...

Страница 11: ...l EBU32790 Key identification number The key identification number is stamped on the key as shown in the following illustration This number can be used for ordering a new key 1 Model label 1 1 1 1 Mod...

Страница 12: ...1 3 1 1 Key identification number 1 UB4J10E0 book Page 3 Monday June 22 2020 10 41 AM...

Страница 13: ...2 1 2 EBU31130 LOCATION OF THE WARNING AND SPECIFICATION LABELS 2 1 1 1 2 3 2 2 4 4 5 4 4 6 7 6 7 8 9 8 9 10 10 10 11 11 11 12 12 13 13 12 13 UB4J10E0 book Page 1 Monday June 22 2020 10 41 AM...

Страница 14: ...2 2 2 17 18 16 15 14 17 UB4J10E0 book Page 2 Monday June 22 2020 10 41 AM...

Страница 15: ...contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available...

Страница 16: ...hift a loose load could change handling unexpectedly or be thrown forward and strike occupants Keep weight in the cargo bed centered side to side and as low as possible Top heavy loads increase the ri...

Страница 17: ...F2259 00 YAMAHA MOTOR CORPORATION U S A 6555 Katella Avenue Cypress California 90630 5101 U S A B4J F4164 00 The original equipment overhead structure on this vehicle meets US OSHA and ISO 3471 requi...

Страница 18: ...440 kg maximum including vehicle weight of operator passengers accessories cargo and if applicable trailer tongue weight OPERATING TIRE PRESSURE With tires cold set as follows VEHICLE LOAD of 441 lbs...

Страница 19: ...r other accidents Secure load to prevent it from shifting Never load more than 620 N 63 kgf 141 lbf tongue weight on towing bracket Do not tow more than 8888 N 907 kgf 2000 lbf rolling weight trailer...

Страница 20: ...exceed seating capacity 3 passengers Read Owner s Manual Read Tips Guide for the Recreational Off Highway Vehicle Driver Follow All Instruction and Warnings Rollovers have caused severe injuries and...

Страница 21: ...Off Highway Vehicle Can Cause Severe Injury or Death Be Prepared Fasten seat belts Wear an approved helmet eye protection and protective gear Passengers must be able to reach the handhold while keepi...

Страница 22: ...ngers Do not allow anyone else to operate your vehicle or ride as a passenger if you are unsure that he she is willing and able to follow these instructions Get to know your vehicle This off road vehi...

Страница 23: ...against the backrests The passengers must be able to reach and hold the passenger handhold within the cage frame The driver and passengers should wear an approved motorcycle helmet that fits properly...

Страница 24: ...abel next to hitch for tongue weight and trailer load limits Keep weight in the cargo bed centered side to side and as low and as far forward as possible Secure cargo so that it will not shift a loose...

Страница 25: ...Turning the steering wheel too far or too fast can result in a rollover Avoid sideways sliding skidding or fishtailing rear wheel sliding and never do donuts Slow down before entering a turn and avoid...

Страница 26: ...avel Do not operate the vehicle in fast flowing water or water deeper than 41 cm 16 in If you must cross shallow slow moving water choose your path carefully to avoid sharp drop offs large rocks or sl...

Страница 27: ...carbon monoxide poisoning leave the area immediately get fresh air and SEEK MED ICAL TREATMENT Do not run engine indoors Even if you try to ventilate engine exhaust with fans or open win dows and doo...

Страница 28: ...cessories or modifications are not suitable because of potential safety hazards to you or others Installing aftermarket products or having other mod ifications performed to your Wolverine RMAX4 that c...

Страница 29: ...6 6 5 7 8 7 9 10 11 1 Winch YXF10WPZM 2 Fuses 3 Battery 4 Air filters 5 Shoulder bolster 6 Seat belt 7 Door 8 Engine oil tank 9 Coolant reservoir 10 Brake fluid reservoir 11 Front shock absorber asse...

Страница 30: ...1 2 3 3 6 7 8 5 4 1 Brake tail light 2 Cargo area 3 Seat belt 4 Fuel tank cap 5 Transmission oil dipstick 6 Oil filter cartridge 7 Rear shock absorber assembly 8 Spark arrester UB4J10E0 book Page 2 Mo...

Страница 31: ...itch 5 D mode knob YXF10WPZM 6 Winch switch YXF10WPZM 7 Auxiliary DC jack 8 Storage compartment 9 Front passenger handhold 10 Glove compartment 11 USB jack YXF10WPZM 12 Drive select lever 13 Parking b...

Страница 32: ...vehicle you have purchased may differ slightly from those shown in the figures of this man ual 1 2 2 2 1 Rear passenger handhold 2 Auxiliary DC jack YXF10WPZM UB4J10E0 book Page 4 Monday June 22 2020...

Страница 33: ...s and the multi function meter can be confirmed at this time EBU31241 Off position All electrical circuits are switched off The key can be removed EBU31251 Start position The electric starter is engag...

Страница 34: ...ver is in the R position EBU39330 Parking brake indicator light This indicator light comes on when the park ing brake is applied 1 Differential gear lock indicator light 2 Low range indicator light 3...

Страница 35: ...rn off When 4WD is selected is displayed And when 4WD with differential lock is selected is dis played TIP See pages 5 16 and 7 6 for more informa tion on selecting the drive mode Due to the synchroni...

Страница 36: ...and allow it to cool See page 9 60 TIP When the coolant temperature is too cold engine power is restricted After the coolant temperature warning light goes off release the accelerator pedal and then...

Страница 37: ...a dealer check the vehicle EBU39381 Electric Power Steering warning light This warning light comes on when the key is turned to on and then goes off once the engine is started If the warning light re...

Страница 38: ...to on to remind the occupants to fasten their seat belt The reminder light stays on until the driver seat belt is properly latched If the reminder light does not come on when the key is turned to on o...

Страница 39: ...nges the odometer and tripmeter units between miles and kilometers To change the display be tween MPH and km h turn the key to off then while holding the SELECT button pushed turn the key to on Odomet...

Страница 40: ...reset then push the RESET button until it is reset TIP The odometer will lock at 199999 The tripmeters will reset and continue counting after 9999 9 is reached Clock hour meter voltage display and co...

Страница 41: ...he mi nute digits will start flashing 5 Use the RESET button to set the minu tes 6 Push the SELECT button and then re lease it to start the clock Voltage display This display shows the battery voltage...

Страница 42: ...nues to rise the message Hi will flash TIP The coolant temperature display can be set to C or F To switch the temperature units turn the key to off then while holding the RESET button pushed turn the...

Страница 43: ...gal of fuel re mains Refuel as soon as possible TIP If the electrical circuit for the fuel gauge is not working correctly all display segments will flash repeatedly Have a Yamaha dealer check the veh...

Страница 44: ...e multi function meter unit when the ve hicle is stopped To adjust the brightness 1 Push the SELECT button until the brightness level is displayed 2 Use the RESET button to set the bright ness level 3...

Страница 45: ...hould be checked as soon as possible in order to avoid en gine damage EBU37660 Speed Management System This model is equipped with a Speed Man agement System When the Speed Manage ment System switch i...

Страница 46: ...he speed management icon comes on See page 5 10 TIP The main switch must be turned to off and then back to on before Speed Management System changes are recog nized by the vehicle WARNING EWB04210 Bef...

Страница 47: ...f for an extended period of time The battery may discharge to the point that the electric starter will not have enough power to crank the engine If this should happen remove the battery and re charge...

Страница 48: ...lied to the rear wheels only 4WD four wheel drive Power is sup plied to the front and rear wheels DIFF LOCK four wheel drive with the differential gear locked Power is supplied to the front and rear w...

Страница 49: ...anging the D mode be sure to stop the vehicle and take your foot off the accelerator pedal Mode TRAIL Mode TRAIL offers smooth acceleration linear engine response and strong engine braking This mode i...

Страница 50: ...trails TIP When the Speed Management System switch is set to the on position the D mode function is deactivated EBU31413 Accelerator pedal Press the accelerator pedal to increase en gine speed and th...

Страница 51: ...matically reduced TIP When the brake pedal is pressed and then the accelerator pedal is pressed the brake over ride system will not engage EBU35642 Parking brake lever Setting the parking brake lever...

Страница 52: ...s model s transmission includes a V belt which provides the luxury of an automatic transmission The V belt wears out naturally the more you drive However it will wear out more quickly from hard drivin...

Страница 53: ...uel tank cap Remove the fuel tank cap when refueling To open turn counterclockwise When finished refueling install the fuel tank cap by screwing it down clockwise EBU37390 Doors The door handle is loc...

Страница 54: ...oor EBU37600 Passenger seat cushion To remove the passenger seat cushion lift the front of the cushion and then pull the cushion off 1 Handle 2 Door 1 2 1 Handle 2 Door 1 2 UB4J10E0 book Page 22 Monda...

Страница 55: ...passenger could fall EWB04240 EBU34993 Adjusting the driver seat position The driver seat position can be adjusted to suit the driver s preference WARNING Nev er adjust the seat position while operat...

Страница 56: ...operating the vehicle otherwise the steering wheel may suddenly change posi tion which may lead to an accident EWB04000 To adjust the steering wheel position pull the steering wheel position adjusting...

Страница 57: ...53 Rearview mirror YXF10WPZM TIP Adjust the rearview mirror before starting off EBU36184 Seat belts Front seat belts Rear seat belts 1 Rearview mirror YXF10WPZM 1 UB4J10E0 book Page 25 Monday June 22...

Страница 58: ...t NOTICE ECB02071 To protect from damage do not put metal items like tools or sharply edged items di rectly in the glove compartment If they must be stored wrap them in appropriate cushioning material...

Страница 59: ...oning material EBU31520 Cup holders Be sure to tightly close the cap of any plastic bottle before placing it in a cup holder Some plastic bottles may not fit into the cup holders depending on their si...

Страница 60: ...njure people in the vehicle dur ing sudden braking or an accident Do not place any other items than seal able plastic containers in the cup hold ers otherwise they may be thrown about and possibly inj...

Страница 61: ...aximum load limits Heavier cargo could cause loss of control because of improper weight balance TIP Use the cargo hooks to tie down loads See page 7 8 for precaution information 1 Cargo bed 2 Folded r...

Страница 62: ...lift it up 2 While pulling the seat lock lever slide the seat forward completely until it locks in place 3 Remove the seat belt buckle storage compartment cover and place the buck les in the compartme...

Страница 63: ...lift up the seat belt buckles 2 Install the seat belt buckle storage com partment cover 3 While pulling the seat lock lever slide the seat rearward completely until it locks in place 4 Place the seat...

Страница 64: ...the tailgate to securely lock it in place EBU39681 Front and rear shock absorber assem blies The shock absorber assemblies are equipped with a spring preload adjusting nut and a compression damping f...

Страница 65: ...preload adjusting nut in direction a to increase the spring pre load and thereby harden the suspension and in direction b to decrease the spring preload and thereby soften the suspen sion TIP A specia...

Страница 66: ...ng Minimum soft Distance A 519 3 mm 20 44 in Standard Distance A 509 3 mm 20 05 in Maximum hard Distance A 499 3 mm 19 66 in Rear spring preload setting Minimum soft Distance A 475 2 mm 18 71 in Stand...

Страница 67: ...mping force ad juster in direction a To decrease the compression damping force and thereby soften the compression damping turn the adjuster in direction b 1 Compression damping force adjuster 3 2 1 1...

Страница 68: ...r damage the cylinders in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorber assembly to a...

Страница 69: ...ng Al low the winch motor to cool and the bat tery to recharge between uses EBU31552 Trailer hitch bracket and receiver This vehicle is equipped with a trailer hitch bracket and a 2 5 cm receiver for...

Страница 70: ...ks one in the dashboard and one in front of the rear left passenger seat This vehicle also has a 5 V USB jack in the center console Accessories with the proper plug such as a radio or smartphone charg...

Страница 71: ...ar auxiliary DC jacks must never exceed the stated maximum capacity Exceeding the maxi mum capacity may overload the circuit and cause the fuse to blow If accessories are used while the head lights ar...

Страница 72: ...ZM This vehicle is equipped with Yamaha Adven ture Pro powered by Magellan Read the Yamaha Adventure Pro Owner s Manual for more information WARNING EWB04390 Always stop the vehicle before operating t...

Страница 73: ...accident or equipment damage Do not operate the vehicle if you find any problem If a problem can not be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha deale...

Страница 74: ...old Check for stability and proper fastening 6 7 8 9 Steering Check for proper operation 6 7 Fittings and fasteners Check all fittings and fasteners 6 7 Instruments lights and switches Check for prope...

Страница 75: ...Brake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspe...

Страница 76: ...mediately 4 Be sure the fuel tank cap is closed se curely WARNING EWB02532 Gasoline is poisonous and can cause inju ry or death Handle gasoline with care Never siphon gasoline by mouth If you should s...

Страница 77: ...ith the cap tightened before driving the vehicle Always place a portable fuel container on the ground before filling it Before removing the container cap touch the container with the fuel dispenser no...

Страница 78: ...ack to the idle position when released Also check the accelerator pedal for excessive free play If the accelerator pedal is not in correct work ing order have the vehicle inspected before starting off...

Страница 79: ...l noises or a rough feeling Have a Yamaha dealer repair as necessary for proper operation EBU31832 Fittings and fasteners Always check the tightness of chassis fittings and fasteners before starting o...

Страница 80: ...re pressure should be the same on both sides and must be adjust ed according to vehicle loading conditions Set the tire pressure as specified below WARNING Operation of this vehicle with improper tire...

Страница 81: ...i Front Minimum 103 0 kPa 1 030 kgf cm 15 0 psi Rear Minimum 103 0 kPa 1 030 kgf cm 15 0 psi VEHICLE LOAD of 200 0 510 0 kg 441 1124 lb FRONT Recommended 117 0 kPa 1 170 kgf cm 17 0 psi REAR Recommend...

Страница 82: ...parts in the engine wear and polish them selves to achieve the correct operating clear ances During this period prolonged full throttle op eration or any condition that might result in excessive engi...

Страница 83: ...started in any gear if the brake pedal is applied However it is recommended to shift into neutral before starting the engine 5 With your foot off the accelerator pedal start the engine by turning the...

Страница 84: ...ur Improper gear selection may shorten the life of V belt Shifting neutral to high and high to low 1 Stop the vehicle and take your foot off the accelerator pedal 2 Apply the brake pedal then shift by...

Страница 85: ...ake your foot off the ac celerator pedal and check behind you 2 Apply the brake pedal 3 Shift from neutral to reverse by moving the drive select lever along the shift gui de When in reverse the revers...

Страница 86: ...eople or obstacles and then release the brake pedal 6 Press the accelerator pedal gradually and continue to watch to the rear while back ing 1 Drive select lever 2 L Low range 3 H High range 4 N Neutr...

Страница 87: ...elected drive mode The drive train icon and the differential gear lock indicator light come on as follows Knob position Indication Drive mode 2WD two wheel drive Power is supplied to the rear wheels 4...

Страница 88: ...and forth will help the differential gear lock to engage or disengage Driving with the differential gear not properly engaged or disengaged e g when the differential gear lock indicator light and the...

Страница 89: ...ler hitch drawbar designed for use with a 2 5 cm receiver See page 5 37 WARNING EWB04260 Improper loading or towing can increase the risk of loss of control an overturn or other accident Keep weight i...

Страница 90: ...g heavier loads or when towing a trailer WARNING EWB03320 Carrying loads or towing a trailer can in crease the risk of loss of control an over turn or other accident To reduce the risk of an accident...

Страница 91: ...that product and only attach to the hitch or hitch bracket of the Wolverine RMAX4 WARNING Improperly pulling can cause serious injury or death Never exceed the pulling load limit of the Wolverine RMAX...

Страница 92: ...YOUR VEHICLE This off road vehicle will handle and maneu ver differently from cars ATVs go carts golf cars and grounds keeping vehicles The Wolverine RMAX4 has higher ground clear ance and other feat...

Страница 93: ...st be able to place both feet flat on the floorboard while seated upright with his her back against the backrest Do not drive after using drugs or alcohol Remove the ignition key when the vehicle is n...

Страница 94: ...not carry any other passengers Do not carry passengers in the cargo bed Do not allow someone to ride as a passen ger who has been using drugs or alcohol Do not allow children who need child safety se...

Страница 95: ...pants in the event of an accident If these features are not used properly they can cause injury Protective structure The vehicle cage frame provides a protective structure that helps limit intrusions...

Страница 96: ...ngers The driver must be sure that the passengers are belted before driving Be sure that each occupant s seat belt latch plate is inserted into the appropriate buckle Be sure the seat belt is not twis...

Страница 97: ...any necessary replacements made as soon as possible Front seat belts Rear seat belts To wear the seat belt properly do the follow ing 1 Hold the latch plate as you pull the belt across your lap and c...

Страница 98: ...lap portion of the belt low on your hips Pull up on the shoulder part so the belt is snug across your hips Be sure the seat belt is not caught on the shoulder bolster or other object 5 Position the s...

Страница 99: ...oors are designed to reduce the likeli hood that you will stick your leg out to stop the vehicle from tipping over or for any other reason in a rollover The doors may also re duce intrusion of objects...

Страница 100: ...d balance Holding onto the handhold helps to reduce the likelihood that the pas sengers put a hand outside the vehicle if the vehicle begins to tip The driver should make sure the passengers are holdi...

Страница 101: ...the handhold is properly secured before starting off Seat and shoulder bolsters The seats and shoulder bolsters are designed to help keep you in the vehicle Do not put your hand or arm on or outside o...

Страница 102: ...palms on the out side of the steering wheel Similar to other off road vehicles if the Wolverine RMAX4 hits a deep rut or large obstacle the steering wheel could briefly jerk in one direction or back a...

Страница 103: ...gers should wear the following to reduce risk of injury in an acci dent CORRECT GRIP EXAMPLE INCORRECT GRIP EXAMPLE 1 Approved motorcycle helmet 2 Eye protection 3 Long sleeved shirt or jacket 4 Glove...

Страница 104: ...r injury Eye protection such as a face shield or goggles may reduce the risk of foreign material getting in your eyes and help prevent loss of vision Practice for new Yamaha Wolverine RMAX4 users You...

Страница 105: ...t the engine Turning Use care in turns turning the steering wheel too far or too fast can result in loss of control or a rollover Slow down before entering turns When making tight turns from a stand s...

Страница 106: ...age to the engine or drive train may occur Then release the parking brake ECB02160 Press the accelerator pedal slowly and smoothly The centrifugal clutch will engage and the vehicle will begin to acce...

Страница 107: ...vehicle movement can cause seri ous injury or death and it may be dangerous to try to stop the vehicle Parking on a flat area When parking on a flat area stop the engine and shift the drive select le...

Страница 108: ...or holes without enough time to react To avoid loss of control or rollover always be alert to changing surfaces or terrain when operating the vehicle Your Yamaha Wolverine RMAX4 has higher ground cle...

Страница 109: ...increases your risk of roll over Practice first on gentle slopes before at tempting steeper hills Always check the terrain carefully before attempting any hill To climb a hill you need traction moment...

Страница 110: ...f the brakes which could cause the vehicle to slide If you are sliding or skidding try to steer in the direction the vehicle is sliding to regain con trol For example if you feel the back of the vehic...

Страница 111: ...or other injuries use care when crossing through water Wet brakes may have reduced effectiveness After leaving the water test the brakes If nec essary apply the brakes several times to let friction d...

Страница 112: ...peration and remain hot after the engine has stopped To reduce the risk of fire during operation or after leaving the vehicle do not let brush grass and other materials collect under the vehicle near...

Страница 113: ...tion about your ability to maneuver safely over the obstacle you should turn around if the ground is flat and you have the room or back up until you find a less difficult path UB4J10E0 book Page 22 Mo...

Страница 114: ...hile using the ve hicle If you are not familiar with vehicle service have a Yamaha dealer perform the service WARNING EWB02563 Turn off the engine when performing main tenance unless otherwise specifi...

Страница 115: ...included in this manual is intended to provide you the owner with the necessary information for completing your own preventive maintenance and minor repairs The tools provided in the tool kit are suff...

Страница 116: ...9 3 9 eration requiring one take your vehicle to a Yamaha dealer to check the torque settings and adjust them as necessary UB4J10E0 book Page 3 Monday June 22 2020 10 41 AM...

Страница 117: ...ol system NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Fuel line Check fuel hose for cracks or d...

Страница 118: ...ol system for damage Replace if necessary 8 Air induction sys tem Check the air cut off valve reed valve and hose for damage Check condition and clean or replace if nec essary 9 Spark arrester Clean N...

Страница 119: ...t Every 2 years 2 Primary air filter foam Clean Replace if necessary Every 300 600 km 200 400 mi more often in wet or dusty condi tions Secondary air fil ter paper Replace Every 2000 5000 km 1200 3000...

Страница 120: ...ke pad wear Correct if necessary Replace pads if worn to the limit 11 Brake fluid Change Every 2 years 12 Accelerator pedal Check operation and free play 13 V belt Check operation Check for wear crack...

Страница 121: ...just if necessary 19 Stabilizer bushes Check for cracks or other damage and re place if necessary 20 Rear knuckle up per and lower piv ots Lubricate with lithium soap based grease 21 Engine mounts Che...

Страница 122: ...r cylinder and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged Transmission service Have the V belt inspected regularly Replace when worn or soon...

Страница 123: ...0 Hood To remove 1 Pull the tab on each hood lock up and then turn the hood locks 1 4 turn clock wise 2 Remove the hood 1 Tab 1 1 1 1 Tab 2 Hood lock 1 Hood 1 2 1 UB4J10E0 book Page 10 Monday June 22...

Страница 124: ...oil filter Check the engine oil level regularly In addi tion the oil must be changed and the filter re placed at the intervals specified in the periodic maintenance chart NOTICE ECB03020 Do not use o...

Страница 125: ...off TIP If the engine is cold take the vehicle for a short drive or let it idle for approximately 10 minutes before checking the engine oil level 4 Remove the engine oil tank filler cap and wipe the d...

Страница 126: ...and then install the quick fastener screws To change the engine oil 1 Park the vehicle on a level surface 2 Remove the rear cup holder panel 3 Start the engine warm it up for several minutes and then...

Страница 127: ...engine oil from the oil tank Use a trough or a similar object as shown to prevent oil from spilling on the frame 1 Cylinder head cap 2 Engine oil tank filler cap 2 2 2 1 1 1 Engine oil tank drain bolt...

Страница 128: ...to drain the oil from the oil cooler 11 Install the engine oil drain bolts engine oil tank drain bolt oil cooler drain bolts and their new gaskets and then tighten the bolts to the specified torques...

Страница 129: ...of the recommend ed type to raise it to the maximum level mark on the dipstick TIP Be sure to wipe off spilled oil on any parts af ter the engine and exhaust system have cooled down 19 Install and ti...

Страница 130: ...an oil filter wrench Make sure that the O ring is removed together with the oil filter car tridge If the O ring remains attached to the crankcase oil leakage may occur TIP An oil filter wrench is ava...

Страница 131: ...ded engine oil Check the engine oil level and the vehicle for oil leakage Install the rear cup holder panel TIP Refer to steps 11 21 of the To change the engine oil section for the oil filling procedu...

Страница 132: ...oil s qualities and blend in the ideal ba lance of additives to make sure the final oil clears our performance standards Thus Yamalube mineral semisynthetic and syn thetic oils have their own distinct...

Страница 133: ...mission If necessary clean the filler cap and surrounding area To check the transmission oil level 1 Park the vehicle on a level surface 2 Remove the passenger seat cushion 3 Pull the tab to lift up t...

Страница 134: ...um and maximum level marks 6 If the oil level is at or below the minimum level mark add oil TIP Add a sufficient amount to raise to the maxi mum level mark but do not overfill 7 Install the dipstick 8...

Страница 135: ...ately when the drain bolt is loosened Take care not to lose the bolt 4 After draining the oil install the transmis sion oil drain bolt with a new gasket 5 Tighten the drain bolt to the specified torqu...

Страница 136: ...this main tenance More frequent inspections are rec ommended if you often drive hard or operate in severe conditions When worn the V belt should be replaced to prevent unintended breakdowns Wear symp...

Страница 137: ...ase The oil level should be at the brim of the filler hole 3 If the oil is below the brim of the filler hole add sufficient oil of the recommended type to raise it to the correct level 4 Check the gas...

Страница 138: ...oil up to the brim of the filler hole 6 Check the oil filler bolt gasket for dam age and replace it if necessary 7 Install the oil filler bolt and its gasket and then tighten the bolt to the specifie...

Страница 139: ...ear oil level 1 Park the vehicle on a level surface 2 Remove the differential gear oil filler bolt and its gasket and then check the oil lev el It should be up to the brim of the filler hole 3 If the...

Страница 140: ...n bolt and their gasket to drain the oil 4 Install the differential gear oil drain bolt and its new gasket and then tighten the bolt to the specified torque 5 Refill the differential gear case with th...

Страница 141: ...water at a 1 1 ratio NOTICE ECB02190 Mix antifreeze with distilled water only However if distilled water is not available soft water may be used for refilling Do not use hard water or salt water since...

Страница 142: ...Install the hood To change the coolant The coolant must be changed at the intervals specified in the periodic maintenance chart Have a Yamaha dealer change the coolant WARNING Never attempt to remove...

Страница 143: ...tem In addition the condition of the spark plugs can reveal the condition of the engine The porcelain insulator around the center electrode of each spark plug should be a me dium to light tan color th...

Страница 144: ...e wrench is not available when in stalling the spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the specified torque as...

Страница 145: ...mi TIP Service the air filters more frequently when operating in wet or dusty environments Whenever air filter maintenance is performed check the air inlet for obstructions and the air filter case fo...

Страница 146: ...er 1 Remove the hood 2 Remove the air filter case cover by un hooking the air filter case cover holders 3 Remove the foam air filter 4 Pull off the air filter element lock plate and then remove the fo...

Страница 147: ...ter to remove remaining solvent then rinse thoroughly with plain warm water 8 Squeeze out the excess water NOTICE Do not twist the foam material when squeezing it ECB02970 9 Allow the foam air filter...

Страница 148: ...ter 1 Remove the hood 2 Remove the primary air filter 3 Remove the secondary air filter by re moving the screws 4 Insert a new air filter element and tighten the screws 5 Install the primary air filte...

Страница 149: ...cle After operating in water deep enough to allow water to enter the V belt case remove the drain plug to drain any water from the case If water drains from the V belt case after re moving the drain p...

Страница 150: ...tart the engine while cleaning the ex haust system 1 Remove the tailpipe bolts 2 Remove the tailpipe by pulling it out of the muffler and then remove the gasket 3 Tap the tailpipe lightly and then use...

Страница 151: ...l the bolts and tighten them to the specified torque EBU32460 Valve clearance The correct valve clearance changes with use resulting in improper fuel air supply or engine noise To prevent this the val...

Страница 152: ...EBU35150 Checking the front and rear brake pads Check each brake pad for damage and mea sure the lining thickness If a brake pad is damaged or if the lining thickness is less than 1 0 mm 0 04 in have...

Страница 153: ...g brak ing performance Clean the filler cap before removing Use only DOT 4 brake fluid from a sealed container Use only the specified brake fluid other wise the rubber seals may deteriorate causing le...

Страница 154: ...ent Complete fluid replacement should be done only by trained Yamaha service personnel Have a Yamaha dealer replace the following components during periodic maintenance or when they are damaged or lea...

Страница 155: ...lever free play adjust ment Periodically check the parking brake lever free play 1 Shift the drive select lever into low gear L 2 Check the parking brake lever free play The maximum free play is equa...

Страница 156: ...akes effect WARNING EWB04220 The brake light switch is part of the brake override system Improper adjustment may prevent the brake override system from working properly If necessary adjust the brake l...

Страница 157: ...ult when the outer covering of control cables becomes damaged Cables can also become frayed or kinked Lubricate the cable ends If the cables do not operate smoothly ask a Yamaha dealer to re place the...

Страница 158: ...ntervals specified in the periodic maintenance chart Have a Yamaha dealer replace the stabilizer bushes if necessary Front Rear EBU32590 Rear knuckle upper and lower pivot lu brication left and right...

Страница 159: ...al 1 Loosen the wheel nuts 2 Elevate the vehicle and place a suitable stand under the frame 3 Remove the nuts from the wheel 4 Remove the wheel Recommended lubricant Lithium soap based grease Recommen...

Страница 160: ...l four tires at the same time If that is not possible you must re place the tires in pairs front or rear with tires of the same size and type as the originals Never replace just one tire WARNING EWB03...

Страница 161: ...lead acid battery There is no need to check the electrolyte or to add dis tilled water However the battery lead con nections need to be checked and tightened and the battery terminals cleaned if corro...

Страница 162: ...f water or milk Follow with milk of magnesia beaten egg or vegetable oil Get prompt medical attention EYES Flush with water for 15 minutes and get prompt medical attention WARNING EWB03420 Batteries m...

Страница 163: ...s instructions or have a Yamaha dealer charge it for you Keep in mind that the battery tends to dis charge more quickly if the vehicle is equipped with optional electrical accesso ries NOTICE ECB0093...

Страница 164: ...Be sure the battery is fully charged 1 Place the battery in its compartment 2 Connect the positive battery lead first then the negative battery lead by install ing their bolt NOTICE When installing t...

Страница 165: ...ot reverse the polarity of the jumper cables when connecting to the batteries 1 Turn the key to off 2 Remove the hood See page 9 10 3 Using a charged 12 volt battery connect the positive lead of the j...

Страница 166: ...en disconnect the positive lead of the jump er cable from the charged battery and the battery in the vehicle 7 Install the hood EBU32664 Fuse replacement The fuses are located under the hood If an ele...

Страница 167: ...er fuse Using an improper fuse can cause damage to the electrical system and may lead to a fire EWB03440 1 Main fuse 2 EPS fuse 3 Fuel injection system spare fuse 4 Fuel injection system fuse 5 Spare...

Страница 168: ...ose connection check the headlight fuse and then have a Yamaha dealer check the ve hicle TIP When the headlights are set to low beam the outer two headlights come on When the headlights are set to hig...

Страница 169: ...hood See page 9 10 2 Remove the headlight cover by removing the quick fastener screws 3 To raise the beam turn the headlight beam adjusting bolt in direction a To lower the beam turn the headlight bea...

Страница 170: ...ED brake tail light there are no replaceable bulbs If a light does not come on check for a loose connection check the fuses and then have a Yamaha dealer check the vehicle TIP When the transmission is...

Страница 171: ...a Yamaha dealer ship have the tools experience and know how to properly service your vehicle Use only genuine Yamaha parts on your vehicle Imita tion parts may look like Yamaha parts but they are ofte...

Страница 172: ...maha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check...

Страница 173: ...ommended coolant as soon as possible The engine will tend to overheat if the radiator is caked with mud or if air was not properly bled from the cooling system Wait until the engine has cooled Check t...

Страница 174: ...kes several times at slow speeds to let friction dry the brakes Wet brakes may have reduced stopping ability in creasing the chance of an accident EWB03471 NOTICE Excessive water pres sure may cause w...

Страница 175: ...r or equivalent product Follow the instruc tions on the product label Operate the vehicle for at least 5 minutes to distribute treated fuel through the fuel system 2 Remove the spark plugs and pour on...

Страница 176: ...the battery in an ex cessively warm or cold place more than 30 C 90 F or less than 0 C 32 F Use of Fuel Med Rx or another high quality fuel stabilizer eliminates the need to drain the fuel system Cons...

Страница 177: ...41 cm 16 in Weight Curb weight 904 0 kg 1993 lb YXF10WPAM 930 0 kg 2050 lb YXF10WPZM Engine Combustion cycle 4 stroke Cooling system Liquid cooled Valve train DOHC Cylinder arrangement Inline Number...

Страница 178: ...S qt 0 27 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 45 L 0 48 US qt 0 40 Imp qt Radiator including all routes 4 35 L 4 60 US qt 3 83 Imp qt Air filter Air filter element...

Страница 179: ...model GBC DIRT COMMANDER YXF10WPAM MAXXIS ML19A CARNAGE YXF10WPZM Rear tire Size 29x11 00R14 NHS Manufacturer model GBC DIRT COMMANDER YXF10WPAM MAXXIS ML19A CARNAGE YXF10WPZM Loading Maximum load 510...

Страница 180: ...spension Type Double wishbone Spring Coil spring Shock absorber Gas hydraulic damper Wheel travel 361 mm 14 3 in Rear suspension Type Double wishbone Spring Coil spring Shock absorber Gas hydraulic da...

Страница 181: ...ial gear lock indicator light LED EPS warning light LED Helmet reminder light LED Seat belt reminder light LED Battery voltage warning light LED Fuses Main fuse 50 0 A Fuel injection system fuse 10 0...

Страница 182: ...applicable ARB evaporative emission control standards A violation of this require ment is punishable by civil and or criminal punishment EBU39280 Vehicle data recording This model s control unit s sto...

Страница 183: ...this data to a third party except in the following cases In addi tion Yamaha may provide vehicle data to a contractor in order to outsource services re lated to the handling of vehicle data Even in t...

Страница 184: ...pose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inop...

Страница 185: ...the maintenance work is required It is not acceptable proof of mainte nance work MAINTENANCE INTERVAL DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS month km mi hours 1 240 150 20 3...

Страница 186: ...inspection and repairs at such dealer s place of business 2 EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of eac...

Страница 187: ...any later date 3 Each Yamaha Side x Side dealer is held responsible for his setup service and war ranty repair work Q Is the warranty transferable to second owners A Yes The remainder of the existing...

Страница 188: ...pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives y...

Страница 189: ...Limited Warranty expires You can also save money Y E S costs less within the first 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient conta...

Страница 190: ...operation check 6 6 Coolant temperature warning light 5 4 Cup holders 5 27 D Data recording vehicle 12 1 Differential gear lock indicator light 5 3 Differential gear oil Periodic maintenance 9 26 Dif...

Страница 191: ...1 1 Multi function meter unit 5 6 N Neutral indicator light 5 2 Noise regulation 12 3 O On Command drive knob operation 7 6 Owner s Manuals and Tool kit 9 2 P Parking 7 8 Parking brake indicator light...

Страница 192: ...ssion Pre operation check 6 6 Troubleshooting 9 58 Troubleshooting charts 9 59 V Valve clearance 9 38 V belt case drain plug 9 36 Vehicle Emission Control Information label 12 1 Vehicle identification...

Страница 193: ...right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engine...

Страница 194: ...DIC183 PRINTED IN USA 2020 04 1 6 1 CR E...

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