washer and the nut (
Figure 31
). The number and or-
der of the washers and shims varies.
16. Remove the brush holder assembly (
Figure 32
)
from the armature housing.
17. Remove the insulator (A,
Figure 33
) from the
brush holder assembly.
18. Separate the positive brush assembly (A,
Fig-
ure 34
), including the spacer (B) and terminal bolt
(C), from the brush holder (D).
Assembly
1. Seat the washer (
Figure 24
) in the front end cap.
2. Install the ring gear holder (
Figure 23
) so its tabs
fit into the slots in the end cap. Install the holder so
its female recess faces up out of the end cap.
3. Install the ring gear (
Figure 22
) so its male index
engages the female recess in the ring gear holder.
4. Install a planetary gear (
Figure 21
) onto each
post in the front end cap.
CAUTION
When installing the positive brush as
sembly, make sure an insulated por
tion of each positive brush wire (E,
Figure 34
) sits within a cutout in the
brush holder. If bare wire touches the
holder, the starter will short to
ground.
5. Install the positive brush assembly (A,
Figure
34
) onto the brush holder so an insulated portion of
each positive brush wire (E) sits within a cutout in
the brush holder.
6. Lower the assembly into the insulator (A,
Fig-
ure 33
) so the cutout in the insulator engages the
spacer (B,
Figure 33
) on the terminal bolt.
252
CHAPTER NINE
30
31
32
33
34
