VALVES AND VALVE SPRINGS
5-13
2. Replace:
• Valve guide
TIP
To ease valve guide removal and installation,
and to maintain the correct fit, heat the cylinder
head to 100 °C (212 °F) in an oven.
a. Remove the valve guide with the valve
guide remover “1”.
b. Install the new valve guide with the valve
guide installer “2” and valve guide remov-
er “1”.
c. After installing the valve guide, bore the
valve guide with the valve guide reamer
“3” to obtain the proper valve-stem-to-
valve-guide clearance.
TIP
After replacing the valve guide, reface the valve
seat.
3. Eliminate:
• Carbon deposits
(from the valve face and valve seat)
4. Check:
• Valve face
Pitting/wear
→
Grind the valve face.
• Valve stem end
Mushroom shape or diameter larger than the
body of the valve stem
→
Replace the valve.
5. Measure:
• Valve stem runout
Out of specification
→
Replace the valve.
TIP
• When installing a new valve, always replace
the valve guide.
• If the valve is removed or replaced, always re-
place the valve stem seal. (intake side only)
Valve guide position (intake)
9.6 mm (0.38 in)
Valve guide position (exhaust)
8.1 mm (0.32 in)
a. Valve guide position
a
Valve guide remover (ø6)
90890-04064
Valve guide remover (6.0 mm)
YM-04064-A
Valve guide installer (ø6)
90890-04065
Valve guide installer (6.0 mm)
YM-04065-A
Valve guide reamer (ø6)
90890-04066
Valve guide reamer (6.0 mm)
YM-04066
Valve stem runout
0.010 mm (0.0004 in)
3
Содержание UMAX
Страница 1: ...SERVICE MANUAL UTILITY VEHICLE J0F F8197 E1 YUM1A YUM2A YUM2E LIT 19616 A0 37...
Страница 2: ......
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Страница 25: ...GENERAL SPECIFICATIONS 2 2 1174 kg 2589 lb YUM2E Hill claiming ability 20 YUM1A 15 YUM2A YUM2E...
Страница 33: ...ELECTRICAL SPECIFICATIONS YUM1A YUM2A 2 10 USB fuse 5 A...
Страница 43: ...TIGHTENING TORQUES 2 20...
Страница 46: ...CABLE ROUTING 2 23 YUM1A Front and rear A B C 1 1 1 1 2 3 4 3 4 1 2 3 4 5 6...
Страница 48: ...CABLE ROUTING 2 25 YUM1A Left side A B D C 1 2 3 4 4 4 4 5 6 7 8 9...
Страница 50: ...CABLE ROUTING 2 27 YUM1A Brake and throttle cables A B 1 3 2 3 1 2 2 4 5...
Страница 52: ...CABLE ROUTING 2 29 YUM1A Shift cables 1 2 3 1 2 4 1 2...
Страница 53: ...CABLE ROUTING 2 30 1 Shift control cable forward 2 Shift control cable reverse 3 Plastic band 4 Reverse switch...
Страница 54: ...CABLE ROUTING 2 31 YUM2A Frame top view A B C 1 1 1 2 3 4 5 6 7 8 1 1 1 1 1 2 3 6 9 10 11 12 13 14 15 16 D E...
Страница 56: ...CABLE ROUTING 2 33 YUM2A Front and rear A B C D 1 1 1 1 1 2 2 3 3 4 4 3 4 5 6 7...
Страница 58: ...CABLE ROUTING 2 35 YUM2A Left side A B C D 1 2 3 4 4 4 4 6 7 8 9 10 5...
Страница 60: ...CABLE ROUTING 2 37 YUM2A Brake throttle and shift cables A A B C D 1 1 2 3 3 4 5 4 5 6 6 7 8 9...
Страница 62: ...CABLE ROUTING 2 39 YUM2E Frame top view A A B 1 2 3 4 5 6 7 C D E E 6 6 6 8 9 10 11 12...
Страница 64: ...CABLE ROUTING 2 41 YUM2E Front and rear 1 1 2 3 4 3 A...
Страница 66: ...CABLE ROUTING 2 43 YUM2E Left side B 2 1 3 4 5 6 7 8 9 10 11 A 9...
Страница 68: ...CABLE ROUTING 2 45 YUM2E Brake cable A A B C 1 2 4 3...
Страница 70: ...CABLE ROUTING 2 47...
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Страница 96: ...4 YEAR CHECKS 3 23...
Страница 99: ......
Страница 134: ...FRONT SUSPENSION COMPONENTS 4 35 4 3 1 2 5 a...
Страница 138: ...REAR SUSPENSION COMPONENTS 4 39...
Страница 174: ...CRANKSHAFT AND PISTON 5 35...
Страница 196: ...TRANSMISSION YUM1A YUM2A 7 13 Refer to CHECKING THE SHIFT LEVER YUM1A YUM2A on page 3 8...
Страница 202: ...TRACTION MOTOR YUM2E 7 19...
Страница 205: ......
Страница 217: ...CHARGING SYSTEM YUM1A YUM2A 8 12...
Страница 218: ...CHARGING SYSTEM YUM2E 8 13 CHARGING SYSTEM YUM2E CIRCUIT DIAGRAM R R B R B B B B 27 28 27 Battery 28 Charging receptacle...
Страница 223: ...LIGHTING SYSTEM YUM1A YUM2A 8 18...
Страница 227: ...LIGHTING SYSTEM YUM2E 8 22...
Страница 233: ...SIGNALING SYSTEM YUM1A YUM2A 8 28...
Страница 243: ...FUEL INJECTION SYSTEM YUM1A YUM2A 8 38...
Страница 247: ...FUEL PUMP SYSTEM YUM1A YUM2A 8 42...
Страница 284: ...ELECTRICAL COMPONENTS YUM2E 8 79...
Страница 313: ...PC GENIUS GOLF CAR PROGRAMMING SYSTEM YUM2E 9 28...
Страница 315: ......
Страница 316: ......