PERIODIC MAINTENANCE
3-11
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
2. Stop the engine and remove the measuring
equipment.
3. Install:
•
Intake air pressure sensor hose
•
Cap
4. Install:
•
Fuel tank
Refer to “FUEL TANK” on page 7-1.
•
Footboard
•
Side cover
•
Fuel tank cover assembly
•
Center cover
Refer to “GENERAL CHASSIS (2)” on page
4-11.
•
Bottom center cowling
•
Side panel
•
Bottom side cowling
Refer to “GENERAL CHASSIS (1)” on page
4-1.
5. Adjust:
•
Throttle grip free play
Refer to “CHECKING THE THROTTLE
GRIP” on page 3-33.
EAS31318
CHECKING THE THROTTLE BODY JOINTS
1. Remove:
•
Center cover
Refer to “GENERAL CHASSIS (2)” on page
4-11.
2. Check:
•
Throttle body joints
Cracks/damage
Replace.
3. Install:
•
Center cover
Refer to “GENERAL CHASSIS (2)” on page
4-11.
EAS30625
CHECKING THE EXHAUST SYSTEM
The following procedure applies to all of the ex-
haust pipes and gaskets.
1. Remove:
•
Bottom side cowling
•
Side panel
•
Bottom center cowling
Refer to “GENERAL CHASSIS (1)” on page
4-1.
•
Center cover
•
Fuel tank cover assembly
•
Side cover (right)
•
Footboard (right)
Refer to “GENERAL CHASSIS (2)” on page
4-11.
2. Check:
•
Exhaust assembly “1”
Cracks/damage
Replace.
•
Gasket “2”
Exhaust gas leaks
Replace.
3. Check:
Tightening torque
•
Exhaust pipe nut “3”
•
Exhaust assembly nut (rear) “4”
Throttle grip free play
1.0–3.0 mm (0.04–0.12 in)
1
Exhaust pipe nut
20 N·m (2.0 kgf·m, 15 lb·ft)
Exhaust assembly nut
31 N·m (3.1 kgf·m, 23 lb·ft)
T
R
.
.
Содержание TMAX XP530E-A 2017
Страница 1: ...2017 SERVICE MANUAL XP530E A XP530 A XP530D A BV1 28197 E0...
Страница 2: ......
Страница 8: ......
Страница 46: ...SPECIAL TOOLS 1 37...
Страница 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 19 EAS30021 LUBRICATION DIAGRAMS...
Страница 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 21...
Страница 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23...
Страница 71: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 24 1 Oil strainer 2 Intake camshaft 3 Exhaust camshaft...
Страница 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25...
Страница 74: ...COOLING SYSTEM DIAGRAMS 2 27 EAS20020 COOLING SYSTEM DIAGRAMS...
Страница 76: ...COOLING SYSTEM DIAGRAMS 2 29...
Страница 78: ...CABLE ROUTING 2 31 EAS20021 CABLE ROUTING Headlight stay front view...
Страница 80: ...CABLE ROUTING 2 33 Front cowling assembly rear view...
Страница 82: ...CABLE ROUTING 2 35 Frame right side view...
Страница 84: ...CABLE ROUTING 2 37 Frame right side view...
Страница 86: ...CABLE ROUTING 2 39 Frame left side view...
Страница 88: ...CABLE ROUTING 2 41 Rear frame left side view...
Страница 90: ...CABLE ROUTING 2 43 Frame left side view...
Страница 92: ...CABLE ROUTING 2 45 Frame top view...
Страница 94: ...CABLE ROUTING 2 47 Frame top view...
Страница 96: ...CABLE ROUTING 2 49 Handlebar top and left side view for XP530E A XP530 A...
Страница 98: ...CABLE ROUTING 2 51 Handlebar front view for XP530E A XP530 A...
Страница 100: ...CABLE ROUTING 2 53 Handlebar top and left side view for XP530D A...
Страница 102: ...CABLE ROUTING 2 55 Handlebar front view for XP530D A...
Страница 104: ...CABLE ROUTING 2 57 Front brake front left side and right side view...
Страница 106: ...CABLE ROUTING 2 59 Frame right side view...
Страница 108: ...CABLE ROUTING 2 61 Rear brake right side view...
Страница 110: ...CABLE ROUTING 2 63 Fuel tank right side view...
Страница 112: ...CABLE ROUTING 2 65 Fuel tank left side view...
Страница 114: ...CABLE ROUTING 2 67 Fuel tank top view...
Страница 116: ...CABLE ROUTING 2 69 Air filter case and throttle body left side view...
Страница 118: ...CABLE ROUTING 2 71 Radiator right side view...
Страница 120: ...CABLE ROUTING 2 73 Radiator left side view...
Страница 122: ...CABLE ROUTING 2 75 Radiator top view...
Страница 124: ...CABLE ROUTING 2 77 Hydraulic unit assembly top and front view...
Страница 126: ...CABLE ROUTING 2 79...
Страница 164: ...PERIODIC MAINTENANCE 3 36...
Страница 329: ...GENERATOR AND STARTER CLUTCH 5 50 TIP Tighten the generator cover bolts in stages and in a crisscross pattern...
Страница 355: ...CRANKSHAFT 5 76 2 1 2 4 3...
Страница 358: ...TRANSMISSION 5 79...
Страница 363: ...RADIATOR 6 4 pressure c Measure the indicated pressure with the gauge...
Страница 387: ...THROTTLE BODY 7 14 2 2...
Страница 388: ...THROTTLE BODY 7 15...
Страница 392: ...IGNITION SYSTEM 8 1 EAS20072 IGNITION SYSTEM EAS30490 CIRCUIT DIAGRAM XP530E A...
Страница 394: ...IGNITION SYSTEM 8 3 XP530 A...
Страница 396: ...IGNITION SYSTEM 8 5 XP530D A...
Страница 400: ...ELECTRIC STARTING SYSTEM 8 9 EAS20073 ELECTRIC STARTING SYSTEM EAS30493 CIRCUIT DIAGRAM XP530E A...
Страница 402: ...ELECTRIC STARTING SYSTEM 8 11 XP530 A...
Страница 404: ...ELECTRIC STARTING SYSTEM 8 13 XP530D A...
Страница 410: ...CHARGING SYSTEM 8 19 EAS20074 CHARGING SYSTEM EAS30496 CIRCUIT DIAGRAM XP530E A...
Страница 412: ...CHARGING SYSTEM 8 21 XP530 A...
Страница 414: ...CHARGING SYSTEM 8 23 XP530D A...
Страница 417: ...CHARGING SYSTEM 8 26...
Страница 418: ...LIGHTING SYSTEM 8 27 EAS20075 LIGHTING SYSTEM EAS30498 CIRCUIT DIAGRAM XP530E A...
Страница 420: ...LIGHTING SYSTEM 8 29 XP530 A...
Страница 422: ...LIGHTING SYSTEM 8 31 XP530D A...
Страница 426: ...SIGNALING SYSTEM 8 35 EAS20076 SIGNALING SYSTEM EAS30500 CIRCUIT DIAGRAM XP530E A...
Страница 428: ...SIGNALING SYSTEM 8 37 XP530 A...
Страница 430: ...SIGNALING SYSTEM 8 39 XP530D A...
Страница 437: ...SIGNALING SYSTEM 8 46...
Страница 438: ...COOLING SYSTEM 8 47 EAS20077 COOLING SYSTEM EAS30502 CIRCUIT DIAGRAM XP530E A...
Страница 440: ...COOLING SYSTEM 8 49 XP530 A...
Страница 442: ...COOLING SYSTEM 8 51 XP530D A...
Страница 445: ...COOLING SYSTEM 8 54...
Страница 446: ...FUEL INJECTION SYSTEM 8 55 EAS20078 FUEL INJECTION SYSTEM EAS30504 CIRCUIT DIAGRAM XP530E A...
Страница 448: ...FUEL INJECTION SYSTEM 8 57 XP530 A...
Страница 450: ...FUEL INJECTION SYSTEM 8 59 XP530D A...
Страница 507: ...FUEL INJECTION SYSTEM 8 116...
Страница 508: ...CRUISE CONTROL SYSTEM for XP530D A 8 117 EAS20087 CRUISE CONTROL SYSTEM for XP530D A EAS30544 CIRCUIT DIAGRAM...
Страница 525: ...CRUISE CONTROL SYSTEM for XP530D A 8 134...
Страница 526: ...FUEL PUMP SYSTEM 8 135 EAS20081 FUEL PUMP SYSTEM EAS30513 CIRCUIT DIAGRAM XP530E A...
Страница 528: ...FUEL PUMP SYSTEM 8 137 XP530 A...
Страница 530: ...FUEL PUMP SYSTEM 8 139 XP530D A...
Страница 533: ...FUEL PUMP SYSTEM 8 142...
Страница 534: ...WINDSHIELD DRIVE SYSTEM for XP530D A 8 143 EAS20083 WINDSHIELD DRIVE SYSTEM for XP530D A EAS30517 CIRCUIT DIAGRAM...
Страница 538: ...GRIP WARMER SYSTEM for XP530D A 8 147 EAS20167 GRIP WARMER SYSTEM for XP530D A EAS31007 CIRCUIT DIAGRAM...
Страница 542: ...SEAT HEATER SYSTEM for XP530D A 8 151 EAS20312 SEAT HEATER SYSTEM for XP530D A EAS32438 CIRCUIT DIAGRAM...
Страница 547: ...SEAT HEATER SYSTEM for XP530D A 8 156...
Страница 548: ...ABS Anti lock Brake System 8 157 EAS20085 ABS Anti lock Brake System EAS30843 CIRCUIT DIAGRAM XP530E A...
Страница 550: ...ABS Anti lock Brake System 8 159 XP530 A...
Страница 552: ...ABS Anti lock Brake System 8 161 XP530D A...
Страница 554: ...ABS Anti lock Brake System 8 163 EAS30525 ABS COMPONENTS CHART 5 6 7 2 8 10 9 1 4 4 3...
Страница 583: ...ABS Anti lock Brake System 8 192...
Страница 584: ...SMART KEY SYSTEM 8 193 EAS20201 SMART KEY SYSTEM EAS31452 CIRCUIT DIAGRAM XP530E A...
Страница 586: ...SMART KEY SYSTEM 8 195 XP530 A...
Страница 588: ...SMART KEY SYSTEM 8 197 XP530D A...
Страница 605: ...SMART KEY SYSTEM 8 214...
Страница 606: ...ELECTRICAL COMPONENTS 8 215 EAS20089 ELECTRICAL COMPONENTS 17 1 20 6 3 2 4 5 7 8 9 18 19 10 11 16 15 13 12 14...
Страница 608: ...ELECTRICAL COMPONENTS 8 217 1 2 3 4 5 6 7 8 9 10 11 13 12...
Страница 610: ...ELECTRICAL COMPONENTS 8 219 22 3 4 6 5 7 8 9 10 11 12 13 14 15 16 17 20 21 19 2 18 1...
Страница 664: ...EVENT CODE TABLE 9 21...
Страница 669: ......
Страница 670: ......