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5-71
CRANKCASE
6. Install:
• Spring tube
• Spring
EAS30389
DISASSEMBLING THE CRANKCASE
1. Remove:
• Crankcase bolt
TIP
Loosen each bolt 1/4 of a turn at a time, in stag-
es and in a crisscross pattern. After all of the
bolts are fully loosened, remove them.
• M6
35 mm (1.38 in) bolt “1”
• M6
50 mm (1.97 in) bolt “2”
• M8
110 mm (4.33 in) bolt “3”
• M8
120 mm (4.72 in) bolt “4”
2. Remove:
• Crankcase (left)
NOTICE
ECA13900
Tap on one side of the crankcase with a soft-
face hammer. Tap only on reinforced por-
tions of the crankcase, not on the crankcase
mating surfaces. Work slowly and carefully
and make sure the crankcase halves sepa-
rate evenly.
EAS30390
CHECKING THE CRANKCASE
1. Thoroughly wash the crankcase halves in a
mild solvent.
2. Thoroughly clean all the gasket surfaces and
crankcase mating surfaces.
3. Check:
• Crankcase
Cracks/damage
Replace.
• Oil delivery passage
Obstruction
Blow out with compressed air.
EAS31445
CHECKING THE TIMING CHAIN
1. Check:
• Timing chain
Damage/stiffness
Replace the timing
chain, camshafts and crankshaft assembly
as a set.
EAS30397
ASSEMBLING THE CRANKCASE
1. Install:
• Cylinder stud bolt “1”
TIP
For the cylinder stud bolt, embedded height “a”
is the standard value and the tightening torque is
the reference value.
2. Thoroughly clean all the gasket mating sur-
faces and crankcase mating surfaces.
3. Apply:
• Sealant
(onto the crankcase mating surfaces)
TIP
Do not allow any sealant to come into contact
with the oil gallery.
1
1
2
2
2
2
3
3
3
3
4
Cylinder stud bolt
13 N·m (1.3 kgf·m, 9.6 lb·ft)
a. 150.2–152.2 mm (5.91–5.99 in)
Yamaha bond No. 1215
90890-85505
(Three bond No.1215®)
T
R
.
.
1
a
1
Содержание TMAX 2020
Страница 1: ...2020 SERVICE MANUAL TMAX TMAX TECH MAX XP560EL XP560D B3T 28197 20...
Страница 2: ......
Страница 6: ......
Страница 8: ......
Страница 42: ...2 13 CABLE ROUTING EAS20021 CABLE ROUTING Headlight bracket front view...
Страница 44: ...2 15 CABLE ROUTING Front cowling assembly rear view...
Страница 46: ...2 17 CABLE ROUTING Frame right side view front...
Страница 48: ...2 19 CABLE ROUTING Frame right side view rear...
Страница 50: ...2 21 CABLE ROUTING Frame left side view front Q...
Страница 52: ...2 23 CABLE ROUTING Rear frame left side view center...
Страница 54: ...2 25 CABLE ROUTING Frame left side view rear...
Страница 56: ...2 27 CABLE ROUTING Frame top view front...
Страница 58: ...2 29 CABLE ROUTING Frame top view rear...
Страница 60: ...2 31 CABLE ROUTING Handlebar top and left side view for XP560E...
Страница 62: ...2 33 CABLE ROUTING Handlebar front view for XP560E...
Страница 64: ...2 35 CABLE ROUTING Handlebar top and left side view for XP560D...
Страница 66: ...2 37 CABLE ROUTING Handlebar front view for XP560D...
Страница 68: ...2 39 CABLE ROUTING Front brake front left side and right side view Q...
Страница 70: ...2 41 CABLE ROUTING Frame right side view front...
Страница 72: ...2 43 CABLE ROUTING Rear brake right side view rear...
Страница 74: ...2 45 CABLE ROUTING Fuel tank right side view...
Страница 76: ...2 47 CABLE ROUTING Fuel tank left side view...
Страница 78: ...2 49 CABLE ROUTING Fuel tank top view...
Страница 80: ...2 51 CABLE ROUTING Air filter case and throttle body left side view...
Страница 82: ...2 53 CABLE ROUTING Radiator right side view...
Страница 84: ...2 55 CABLE ROUTING Radiator left side view...
Страница 86: ...2 57 CABLE ROUTING Radiator top view...
Страница 88: ...2 59 CABLE ROUTING Hydraulic unit assembly top and front view...
Страница 90: ...2 61 CABLE ROUTING...
Страница 239: ...5 4 LUBRICATION SYSTEM CHART AND DIAGRAMS 1 3 2 1 Oil strainer 2 Intake camshaft 3 Exhaust camshaft...
Страница 297: ...5 62 CLUTCH 1 3 2...
Страница 317: ...5 82 CRANKSHAFT 2 1 2 1 2 4 3...
Страница 320: ...5 85 TRANSMISSION...
Страница 327: ...6 6 RADIATOR b Apply 137 3 kPa 1 37 kgf cm2 19 9 psi of pressure c Measure the indicated pressure with the gauge...
Страница 336: ...6 15 WATER PUMP...
Страница 352: ...7 15 THROTTLE BODY...
Страница 355: ......
Страница 370: ...8 15 ELECTRIC STARTING SYSTEM OK Replace the remote control unit Refer to SMART KEY SYSTEM on page 8 67...
Страница 371: ...8 16 ELECTRIC STARTING SYSTEM...
Страница 377: ...8 22 CHARGING SYSTEM...
Страница 393: ...8 38 SIGNALING SYSTEM...
Страница 399: ...8 44 COOLING SYSTEM Replace the ECU and or meter as sembly...
Страница 405: ...8 50 FUEL PUMP SYSTEM...
Страница 414: ...8 59 GRIP WARMER SYSTEM for XP560D OK Replace the meter assembly...
Страница 415: ...8 60 GRIP WARMER SYSTEM for XP560D...
Страница 421: ...8 66 SEAT HEATER SYSTEM for XP560D...
Страница 427: ...8 72 SMART KEY SYSTEM Replace the remote control unit...
Страница 468: ...8 113 ELECTRICAL COMPONENTS c Check the storage compartment lid lock so lenoid movement B Br 1 2...
Страница 484: ...9 10 SYSTEM DIAGRAM 107 ABS ECU Electron ic Control Unit W G 108 No Connected parts Wireharness color...
Страница 485: ...9 11 SYSTEM DIAGRAM...
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