3-8
PERIODIC MAINTENANCE
TIP
Refer to the following table for the available
valve pads.
Example:
Valve pad number = 158
Rounded value = 160
New valve pad number = 160
f. Install the new valve pad and the valve
lifter.
TIP
• Lubricate the valve pad with molybdenum
disulfide oil.
• Lubricate the valve lifter (Top side) with molyb-
denum disulfide oil.
• Lubricate the valve lifter (Outer side) with en-
gine oil.
• The valve lifter must turn smoothly when rotat-
ed by hand.
• Install the valve lifter and the valve pad in the
correct place.
g. Install the exhaust and intake camshafts,
timing chain and camshaft caps.
TIP
• Refer to “CAMSHAFTS” on page 5-12.
• Lubricate the camshaft lobes, camshaft jour-
nals and camshaft cap with molybdenum disul-
fide oil.
• First, install the exhaust camshaft.
• Turn the crankshaft clockwise several full turns
to seat the parts.
h. Measure the valve clearance again.
i. If the valve clearance is still out of specifica-
tion, repeat all of the valve clearance ad-
justment steps until the specified clearance
is obtained.
8. Install:
• All removed part
TIP
For installation, reverse the removal procedure.
9. Adjust:
• Throttle grip free play
Refer to “CHECKING THE THROTTLE
GRIP” on page 3-33.
EAS31017
CHECKING THE ENGINE IDLING SPEED
TIP
Prior to checking the engine idling speed, the
throttle body synchronization should be adjusted
properly, the air filter element should be clean,
and the engine should have adequate compres-
sion.
1. Start the engine and let it warm up for several
minutes.
2. Check:
• Engine idling speed
Out of specification
Go to next step.
3. Check:
• ISC (Idle Speed Control) learning value
“00” or “01”
Check the intake system.
“02”
Clean the throttle bodies.
Refer to “CHECKING AND CLEANING THE
THROTTLE BODIES” on page 7-10.
a. Connect the YDT.
Use the diagnostic code number “67”.
Refer to “DIAGNOSTIC CODE: SENSOR
OPERATION TABLE” on page 9-58.
b. Check the ISC (Idle Speed Control) learn-
ing value.
Last digit
Rounded value
0, 1, 2
0
3, 4, 5, 6
5
7, 8, 9
10
Valve pad range
Nos. 120–240
Valve pad thickness
1.20–2.40 mm
(0.047–0.094 in)
Available valve pads
25 thicknesses in
0.05 mm (0.002 in)
increments
Camshaft cap bolt
10 N·m (1.0 kgf·m, 7.4 lb·ft)
T
R
.
.
Engine idling speed
1100–1300 r/min
Содержание TMAX 2020
Страница 1: ...2020 SERVICE MANUAL TMAX TMAX TECH MAX XP560EL XP560D B3T 28197 20...
Страница 2: ......
Страница 6: ......
Страница 8: ......
Страница 42: ...2 13 CABLE ROUTING EAS20021 CABLE ROUTING Headlight bracket front view...
Страница 44: ...2 15 CABLE ROUTING Front cowling assembly rear view...
Страница 46: ...2 17 CABLE ROUTING Frame right side view front...
Страница 48: ...2 19 CABLE ROUTING Frame right side view rear...
Страница 50: ...2 21 CABLE ROUTING Frame left side view front Q...
Страница 52: ...2 23 CABLE ROUTING Rear frame left side view center...
Страница 54: ...2 25 CABLE ROUTING Frame left side view rear...
Страница 56: ...2 27 CABLE ROUTING Frame top view front...
Страница 58: ...2 29 CABLE ROUTING Frame top view rear...
Страница 60: ...2 31 CABLE ROUTING Handlebar top and left side view for XP560E...
Страница 62: ...2 33 CABLE ROUTING Handlebar front view for XP560E...
Страница 64: ...2 35 CABLE ROUTING Handlebar top and left side view for XP560D...
Страница 66: ...2 37 CABLE ROUTING Handlebar front view for XP560D...
Страница 68: ...2 39 CABLE ROUTING Front brake front left side and right side view Q...
Страница 70: ...2 41 CABLE ROUTING Frame right side view front...
Страница 72: ...2 43 CABLE ROUTING Rear brake right side view rear...
Страница 74: ...2 45 CABLE ROUTING Fuel tank right side view...
Страница 76: ...2 47 CABLE ROUTING Fuel tank left side view...
Страница 78: ...2 49 CABLE ROUTING Fuel tank top view...
Страница 80: ...2 51 CABLE ROUTING Air filter case and throttle body left side view...
Страница 82: ...2 53 CABLE ROUTING Radiator right side view...
Страница 84: ...2 55 CABLE ROUTING Radiator left side view...
Страница 86: ...2 57 CABLE ROUTING Radiator top view...
Страница 88: ...2 59 CABLE ROUTING Hydraulic unit assembly top and front view...
Страница 90: ...2 61 CABLE ROUTING...
Страница 239: ...5 4 LUBRICATION SYSTEM CHART AND DIAGRAMS 1 3 2 1 Oil strainer 2 Intake camshaft 3 Exhaust camshaft...
Страница 297: ...5 62 CLUTCH 1 3 2...
Страница 317: ...5 82 CRANKSHAFT 2 1 2 1 2 4 3...
Страница 320: ...5 85 TRANSMISSION...
Страница 327: ...6 6 RADIATOR b Apply 137 3 kPa 1 37 kgf cm2 19 9 psi of pressure c Measure the indicated pressure with the gauge...
Страница 336: ...6 15 WATER PUMP...
Страница 352: ...7 15 THROTTLE BODY...
Страница 355: ......
Страница 370: ...8 15 ELECTRIC STARTING SYSTEM OK Replace the remote control unit Refer to SMART KEY SYSTEM on page 8 67...
Страница 371: ...8 16 ELECTRIC STARTING SYSTEM...
Страница 377: ...8 22 CHARGING SYSTEM...
Страница 393: ...8 38 SIGNALING SYSTEM...
Страница 399: ...8 44 COOLING SYSTEM Replace the ECU and or meter as sembly...
Страница 405: ...8 50 FUEL PUMP SYSTEM...
Страница 414: ...8 59 GRIP WARMER SYSTEM for XP560D OK Replace the meter assembly...
Страница 415: ...8 60 GRIP WARMER SYSTEM for XP560D...
Страница 421: ...8 66 SEAT HEATER SYSTEM for XP560D...
Страница 427: ...8 72 SMART KEY SYSTEM Replace the remote control unit...
Страница 468: ...8 113 ELECTRICAL COMPONENTS c Check the storage compartment lid lock so lenoid movement B Br 1 2...
Страница 484: ...9 10 SYSTEM DIAGRAM 107 ABS ECU Electron ic Control Unit W G 108 No Connected parts Wireharness color...
Страница 485: ...9 11 SYSTEM DIAGRAM...
Страница 682: ......
Страница 683: ......
Страница 684: ......