24
Maintenance
Periodic Maintenance Checklist
Item
Interval Page
Remarks
Battery
Daily
10, 28 Check for proper charge and tight connections
Brake System
Daily
33 Check for binding, leakage, and proper operation;
lever firmness, travel, caliper, disc, and pads
Chain Case
Daily
22 Check lube level and for leakage
Cooling System
Daily
9, 26 Check for leakage, damage, obstructions, coolant
level
Drive Belt
Daily
Monthly
36 Check for wear, cracks, and fraying
Check length and width dimensions
Headlight & Taillight/Brake Light
Daily
44 Check for proper operation and cleanliness
Hoses
Daily
— Check for damage, leakage, and wear
Oil-Injection System
Daily
— Check for leakage, damage, and injection/engine
oil level
Ski Wear Bars
Daily
45 Check for wear and damage
Steering System
Daily
— Check for proper operation, tightness of bolts,
and binding
Stop Switch (Ignition, Handlebar
and Tether)
Daily
— Check for proper operation
Throttle Control System
Daily
20 Check for binding, sticking, proper operation,
throttle cable tension, and wear
Track Tension/Alignment
Daily
37 Check/adjust
Electrical Wiring
Weekly
— Check for wear, damage, and tight connections
Exhaust System
Weekly
9
Check for damage, leakage, and obstructions
Fuel System — Tank, Pump, In-
Line Filter, & Vent Hose
Weekly
— Check for damage, wear, obstructions, and leak-
age
Nuts, Bolts, Fasteners
Weekly
— Check tightness
Recoil Starter
Weekly
— Check rope for wear, fraying, and proper operation
Shock Absorbers
Weekly
41 Check for fluid leakage and damage
Suspension
Weekly
41 Check for damage, loose components, and
proper adjustment
Wear Strips
Weekly
47 Check for wear and damage
Wires & Cables
Weekly
— Check for wear, damage, and fraying
Exhaust Power Valve System
Monthly 15, 26 Check/adjust as necessary (800 adjust only)
Drive Clutch/Driven Clutch
Monthly
11 Check for damage, binding, and wear/remove
drive belt, clean drive clutch/driven clutch
Heat Exchangers
Monthly
— Check for wear, leakage, and damage
Rear Suspension
Monthly
23 Grease
Air Silencer
Seasonal
— Inspect/clean
Chain Case — Lubricant
Seasonal
22 Replace
Exhaust Power Side Valves
1600-3200
km (1000-
2000 mi)
15, 26 Dealer inspect/clean
Spark Plugs (800 models)
5600 km
(3500 mi)
26 Check gap
Inspect/clean; Replace as necessary
Spark Plug (400 models)
1600 km
(1000 mi)
26 Check gap
Inspect/clean; Replace as necessary