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29

4. Carefully move the shield out of the

way; then remove the hairpin clip

securing the brake pads to the cali-

per assembly.

5. Using a pair of pliers, pull the outer

brake pad out of the caliper assembly.

PC013

NOTE: Changing one pad at a time

will prevent one piston from pushing
out the other piston from the caliper.

6. Measure the thickness of the brake pad.

The brake pad thickness must be greater

than 1.0 mm (0.04 in.). If the brake pad

thickness is less than specified, replace-

ment of both pads is necessary.

PC011A

7. Using a flat-blade tool, slowly and

carefully push the piston into the

caliper.

8. Position the outer brake pad into the

caliper; then install the hair-pin clip

into the caliper assembly.

9. Repeat steps 5-8 for the inner pad; then

secure the pad with the hairpin clip.

10. Remove the reservoir cover and

remove the remaining fluid; then fill

the reservoir with fresh fluid and

install the cover.

11. Pump the brake lever to ensure cor-

rect positioning of the brake pads

and proper brake lever travel; then

release.

NOTE: If brake lever travel is not

within specification, bleed the brake
system.

12. Remove the reservoir cover and fill

the reservoir (if necessary) to the

proper level with fresh brake fluid;

then install the cover.

13. Secure the brake shield, the driven

clutch (tightened to 20 ft-lb), and the

rear belt guard; then close and

secure the left-side access panel.

NOTE: When new brake pads are

installed, a “burnishing” process is
required (see Burnishing Brake Pads
sub-section).

Burnishing Brake Pads

After changing brake pads, the new brake

pads must be burnished to achieve full

braking effectiveness. Braking distance

will be extended until brake pads are

properly burnished.
To properly burnish the brakes, use fol-

lowing procedure:

1. Choose an area sufficiently large to

safely accelerate to 50-65 km/h (30-

40 mph) and to brake to a stop.

NOTE: This procedure can also be

accomplished using a shielded jack
stand.

2. Accelerate to 50-65 km/h (30-40

mph); then compress brake lever to

decelerate to a stop.

NOTE: Lightly apply the brake lever

to come to an easy stop; do not over-
apply brakes or “lock up” the track.

3. Repeat procedure 10-15 times allow-

ing some cooling between stops.

NOTE: Do not repeat too soon or

too aggressively as to get the brake
disc “red hot.” 

NOTE: This procedure stabilizes

the pad material and extends the life
of the pads.

! WARNING

Do not attempt sudden stops or put
yourself into a situation where a sud-
den stop will be required until the
brake pads are properly burnished.

Содержание SR10RDG 2015

Страница 1: ...fore operating this vehicle SR10RDG SR10RLG SR10RSG SR10LDG SR10LLG SR10LSG SR10XLG SR10XSG SR10SD37G SR10SD46G SR10MS41G SR10M53G SR10ML53G SR10MS53G SR10M62G SR10ML62G SR10MS62G OPERATOR S MANUAL LI...

Страница 2: ...Panel Hood 12 Removable Seat 13 Towing 13 Operating Instructions 14 17 Starting and Stopping Engine 14 Braking 15 Emergency Stopping 16 Throttle Ignition Monitor Switch 16 Varying Altitude Operation 1...

Страница 3: ...or s Manual and Safety Handbook Failure to follow this warning could result in personal injury to yourself or others Personal Injury To avoid injury to yourself and others NEVER operate the snowmobile...

Страница 4: ...instructions If major repair or service is ever required contact an authorized Yamaha Snowmobile dealer for professional service At the time of publication all information and illustrations were techn...

Страница 5: ...dealer to complete warranty claims properly No warranty will be allowed by Yamaha Inc if the engine serial number or VIN is removed or mutilated in any way Always provide the snowmobile name VIN and...

Страница 6: ...om must be maintained in the tank particu larly if the tank is filled with cold gaso line and then moved to a warm area Also if the snowmobile is to remain on a trailer after filling the gas tank the...

Страница 7: ...remely cold temperatures the drive belt should be removed and warmed up to room temperature Once the drive belt is at room tem perature install the drive belt Cold Drive Away Function There is a cold...

Страница 8: ...the left screen the right screen will display RPM clock or altimeter Press the Upper Right Button to cycle the right screen between speed RPM clock and altimeter Press and hold the Upper Button on th...

Страница 9: ...0113 Intake air temp sensor circuit high P0115 Engine coolant temp sensor 1 circuit P0117 Engine coolant temp sensor 1 circuit low P0118 Engine coolant temp sensor 1 circuit high P0120 Throttle positi...

Страница 10: ...and damage Also the coolant level should be checked daily If leakage or damage is detected take the snowmobile to an authorized Yamaha Snowmobile dealer for service If not under warranty this service...

Страница 11: ...ned OFF 5 Disconnect all external accessories such as cell phones GPS units and radios on both vehicles 6 Attach one clamp of the positive red cable to the positive termi nal 1 of the dead battery C b...

Страница 12: ...first This service is at the discre tion and expense of the snowmobile owner When operating the snowmobile at high altitudes it may be necessary to change certain component parts of the drive clutch...

Страница 13: ...ive track Studs may catch on an object and pull out of the track leaving tears and damage around the already weakened area To minimize possible damage consult your stud man ufacturer for installation...

Страница 14: ...torx head screws secur ing the hood located on the underside of the hood above the front tube of the upper A arm then remove the torx head screws from the top side of the hood securing the hood to the...

Страница 15: ...he torx head screw SNO 273 NOTE Prior to lowering and secur ing the seat connect the seat heater harness connector NOTE On SR10SD46 models pull back on the seat retainer pin and remove the seat Make s...

Страница 16: ...If the brake fluid is below the high brake fluid mark add Yamaha approved DOT 4 brake fluid until the fluid is at the recommended level Install and secure the reservoir cover Do not allow moisture to...

Страница 17: ...unction properly This cool down period will vary depending upon the ambient air tem perature and the temperature of the brake fluid If loss of brakes has occurred because of high fluid tem peratures d...

Страница 18: ...it several times The lever MUST return to the idle position quickly and completely NOTE If the throttle control lever operates properly and the engine does not start compress the throttle lever slight...

Страница 19: ...Operation Operating a snowmobile at varying alti tudes requires changes in performance components These changes affect drive train components Have a Yamaha dealer perform altitude related service NOT...

Страница 20: ...en screws to 0 4 kg m 36 in lb 0748 259 3 Start the engine and verify proper reverse and forward operation by shift ing in and out of reverse three times NOTE If excessive build up of moisture or disc...

Страница 21: ...wires do not become pinched between the actuator and the case 4 Install and secure the exhaust reso nator 5 Start the engine and verify proper reverse and forward operation by shifting in and out of...

Страница 22: ...al Wiring Weekly Check for wear damage and tight connections Exhaust System Weekly 8 Check for damage leakage and obstructions Nuts Bolts Fasteners Weekly Check tightness Shock Absorbers Weekly 11 34...

Страница 23: ...is service is at the discretion and expense of the snowmobile owner 0747 833 Checking Engine Oil Level NOTE The snowmobile must be on a level surface for this procedure 1 Start the engine and let it i...

Страница 24: ...oil tank 746 121A NOTE To aid in draining the oil from the tank position a funnel between the tank and the opening of the tunnel running board 9 After the oil has drained completely install the drain...

Страница 25: ...ark plug gap 1 Disconnect the main harness from the ignition coils then remove the ignition coils from the cylinder head cover 2 Remove the three spark plugs NOTE Prior to installing the spark plugs c...

Страница 26: ...o screws and lock nuts securing the battery bracket solenoid to the seat base then move the bracket up and out of the way and remove the battery 0747 528 4 Thoroughly wash the battery with soap and wa...

Страница 27: ...ry to sit for 1 2 hours 8 Connect the multimeter and test the battery voltage The meter should read no less than 12 5 DC Volts If the voltage is as specified the bat tery is ready for service NOTE If...

Страница 28: ...124A NOTE There are spare fuses beneath the fuse block cover 2 Remove the suspected fuse NOTE Fuse function descriptions are next to the fuse contacts in the fuse block 3 Look through the clear side o...

Страница 29: ...an inaccurate reading 2 Measure the distance between the brake lever and the handlebar The distance must be greater than 2 54 cm 1 in 0745 816 3 If the resultant distance is less than specified take...

Страница 30: ...brake fluid mark then install and secure the cover Remove the tube from the bleeder valve Checking Changing Brake Pads The condition of the brake pads must be checked daily and changed if worn or dam...

Страница 31: ...servoir if necessary to the proper level with fresh brake fluid then install the cover 13 Secure the brake shield the driven clutch tightened to 20 ft lb and the rear belt guard then close and secure...

Страница 32: ...anufacturers may not be of the same specifications or quality and therefore usage could result in poor performance and pre mature belt failure NOTE Before starting the snowmo bile in extremely cold te...

Страница 33: ...a week thereafter and adjusted according to need The track will stretch and take a set during break in Track deflection must be maintained within the recommended range Checking Track Tension 1 Remove...

Страница 34: ...en the rear idler wheels are equal distance from the inner track drive lugs Excessive wear to the idler wheels drive lugs and track will occur if the track is improperly aligned Yamaha recommends that...

Страница 35: ...justing bolts are snug against the axle housings tighten the idler wheel axle cap screws to 4 7 kg m 34 ft lb 4 Field test the track under actual con ditions 5 After the field test check the align men...

Страница 36: ...0745 159 Adjusting Fox Air Shocks NOTE It is recommended to moni tor the air pressure in the air shocks once every month NOTE Adjusting air shocks may be done by the snowmobile owner if qualified to d...

Страница 37: ...stall the air valve cap onto the shock Adjusting Skid Frame Front Arm Spring The skid frame front arm shock spring ten sion and the limiter straps are adjustable However Yamaha recommends that the sho...

Страница 38: ...t driver or slow speed trail riding Position 2 is for the average operator under normal conditions Always rotate the cam from the lighter position to the heavier position 741 450A To rotate an adjusti...

Страница 39: ...e adjusted for vertical aim of the HIGH LOW beam The geo metric center of HIGH beam zone is to be used for vertical aiming 1 Position the snowmobile on a level floor so the headlight is approxi mately...

Страница 40: ...uthorized Yamaha Snowmobile dealer Removing Single 1 Using Front End Lift elevate the front of the snowmobile 2 Remove the lock nuts securing the wear bar to the ski 0748 904 3 Remove the wear bar fro...

Страница 41: ...ki stance place ski stance spacers to the outside of the spindle and adjust the damper 4 To decrease ski stance place ski stance spacer to the inside of the spindle and adjust the damper 5 Apply an al...

Страница 42: ...ssary to prevent premature track clip wear and possible track damage Take the snowmobile to an authorized Yamaha Snowmobile dealer for this ser vice This service is at the discretion and expense of th...

Страница 43: ...t is posi tioned from 1 5 mm 0 06 in above the edge of the driven clutch sheaves to 0 5 mm 0 02 in below the edge SNO 337 3 Adjust the position by removing or adding a spacer on each adjusting bolt SN...

Страница 44: ...NO 324 NOTE The straightedge must extend beyond the front edge of the drive clutch 4 If offset adjustment needs to be made remove the driven clutch and add shims p n 8JP RA449 00 2 mm 8JP RA448 00 1 m...

Страница 45: ...ch 9 Apply light oil to the upper steering post bushing and shafts of the shock absorbers 10 Lubricate the rear suspension with all temperature grease 11 Tighten all nuts bolts and cap screws making s...

Страница 46: ...ace if damaged or worn Install the drive belt NOTE If the old belt is worn but in reasonable condition retain it with the snowmobile as a spare in case of emergency 5 Tighten all nuts bolts and cap sc...

Страница 47: ...45 Snowmobile Safety Rules...

Страница 48: ...e by an authorized Yamaha dealer 2 Competition racing or non Yamaha authorized rental use 3 Operation on surfaces other than snow or ice 4 Installation of parts or accessories that are not qualitative...

Страница 49: ...and November 30 All new Yamaha snowmobiles purchased between May 1 and November 30 will have the warranty extended to November 30 of the following year WARRANTY QUESTIONS AND ANSWERS Q What costs are...

Страница 50: ...blem arises regarding warranty first contact the owner of the dealership Since all warranty matters are handled at the dealer level this person is in the best position to help you If you are still not...

Страница 51: ...49 YAMAHA EXTENDED SERVICE Y E S FOR U S A CUSTOMERS...

Страница 52: ...n is avail able to every authorized Yamaha dealer nationwide You can purchase years of our Yamaha Protection Plus coverage for a fraction of what a single major repair could cost you With Yamaha Prote...

Страница 53: ...51 NOTES...

Страница 54: ...Printed on recycled paper Printed in U S A 2015 xx x x 1 AC U8HK75E0 book Page 1 Wednesday May 1 2013 2 07 PM...

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