FRONT FORK
4-65
▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲▲▲
EAS23010
CHECKING THE FRONT FORK LEGS
The following procedure applies to both of the
front fork legs.
1. Check:
• Inner tube
• Outer tube
Bends/damage/scratches
→
Replace.
WARNING
EWA13650
Do not attempt to straighten a bent inner
tube as this may dangerously weaken it.
2. Measure:
• Spring free length “a”
Out of specification
→
Replace.
3. Check:
• Damper rod
Damage/wear
→
Replace.
Obstruction
→
Blow out all of the oil passag-
es with compressed air.
• Oil flow stopper
Damage
→
Replace.
CAUTION:
ECA14200
• The front fork leg has a built-in damper ad-
justing rod and a very sophisticated inter-
nal construction, which are particularly
sensitive to foreign material.
• When disassembling and assembling the
front fork leg, do not allow any foreign ma-
terial to enter the front fork.
4. Check:
• Cap bolt O-ring
Damage/wear
→
Replace.
EAS23020
ASSEMBLING THE FRONT FORK LEGS
The following procedure applies to both of the
front fork legs.
WARNING
EWA13660
• Make sure the oil levels in both front fork
legs are equal.
• Uneven oil levels can result in poor han-
dling and a loss of stability.
NOTE:
• When assembling the front fork leg, be sure to
replace the following parts:
– Inner tube bushing
– Outer tube bushing
– Oil seal
– Dust seal
• Before assembling the front fork leg, make
sure all of the components are clean.
1. Install:
• Inner tube bushing “1”
• Damper rod “2”
• Rebound spring
• Spring “3”
• Oil flow stopper “4”
CAUTION:
EC1D71012
Allow the damper rod to slide slowly down
the inner tube “5” until it protrudes from the
bottom of the inner tube. Be careful not to
damage the inner tube.
Fork spring free length
273.9 mm (10.78 in)
Limit
268.4 mm (10.57 in)
Содержание ROADLINER XV19SW
Страница 2: ...SERVICE MANUAL XV19SW C XV19W C XV19MW C XV19CTSW C XV19CTW C XV19CTMW C LIT 11616 20 40 1D7 28197 11...
Страница 7: ......
Страница 9: ......
Страница 25: ...SPECIAL TOOLS 1 15...
Страница 47: ...TIGHTENING TORQUES 2 21 Cylinder head tightening sequence 3 1 2 4 A B 3 1 2 4 A Front cylinder B Rear cylinder...
Страница 56: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 30...
Страница 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 D D B B D D C C A A B C C B 3 2 1 3 4 6 7 6 7 5...
Страница 63: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 A A A A 1 3 2 4...
Страница 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Oil pipe 1 2 Oil pump 3 Oil strainer crankcase 4 Joint pipe...
Страница 65: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 A 1 2 3 4...
Страница 67: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 A A A 1 5 5 1 3 2 4 B B B B...
Страница 69: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 1 2...
Страница 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 44 1 Transfer gear oil pump 2 Middle driven shaft...
Страница 79: ...CABLE ROUTING 2 53...
Страница 87: ...CABLE ROUTING 2 61...
Страница 90: ......
Страница 123: ...ELECTRICAL SYSTEM 3 33 a b 1...
Страница 126: ......
Страница 148: ...FRONT WHEEL 4 22...
Страница 185: ...HANDLEBAR 4 59 Throttle cable free play 4 0 6 0 mm 0 16 0 24 in...
Страница 288: ...GENERATOR AND STARTER CLUTCH 5 76 Yamaha bond No 1215 90890 85505 Three Bond No 1215...
Страница 344: ......
Страница 350: ...IGNITION SYSTEM 7 6...
Страница 358: ...CHARGING SYSTEM 7 14 1 AC magneto 2 Rectifier regulator 4 Main fuse 6 Battery...
Страница 360: ...CHARGING SYSTEM 7 16...
Страница 411: ...ELECTRICAL COMPONENTS 7 67 EAS27970 ELECTRICAL COMPONENTS 11 3 6 7 8 10 4 9 12 13 5 2 1 14...
Страница 413: ...ELECTRICAL COMPONENTS 7 69 16 18 2 11 13 9 8 10 12 14 15 17 1 3 4 5 6 7...
Страница 443: ......
Страница 444: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN...