CONNECTING RODS AND PISTONS
5-72
2. Install:
• Piston ring
(into the cylinder)
TIP
Level the piston ring into the cylinder with the
piston crown.
3. Measure:
• Piston ring end gap
Out of specification
→
Replace the piston
ring.
TIP
The oil ring expander spacer’s end gap cannot
be measured. If the oil ring rail’s gap is exces-
sive, replace all three piston rings.
EAS24440
CHECKING THE PISTON PIN
The following procedure applies to all of the
piston pins.
1. Check:
• Piston pin
Blue discoloration/grooves
→
Replace
the piston pin and then check the lubrica-
tion system.
2. Measure:
• Piston pin outside diameter “a”
Out of specification
→
Replace the piston
pin.
Piston ring side clearance
Top ring
0.030–0.065 mm (0.0012–
0.0026 in)
Limit
0.115 mm (0.0045 in)
2nd ring
0.020–0.055 mm (0.0008–
0.0022 in)
Limit
0.115 mm (0.0045 in)
Piston ring end gap
Top ring
0.25–0.35 mm (0.0098–0.0138
in)
Limit
0.60 mm (0.0236 in)
2nd ring
0.35–0.50 mm (0.0138–0.0197
in)
Limit
0.85 mm (0.0335 in)
Oil ring
0.10–0.35 mm (0.0039–0.0138
in)
a. 5 mm (0.20 in)
Piston pin outside diameter
16.990–16.995 mm (0.6689–
0.6691 in)
Limit
16.970 mm (0.6681 in)
Содержание Fazer FZ8-SA
Страница 1: ...SERVICE MANUAL FZ8NA FZ8SA 2011 1BD 28197 E0 ...
Страница 6: ......
Страница 8: ......
Страница 33: ...FEATURES 1 24 ...
Страница 48: ...SPECIAL TOOLS 1 39 ...
Страница 67: ...TIGHTENING TORQUES 2 18 ...
Страница 75: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 26 ...
Страница 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 EAS20410 LUBRICATION DIAGRAMS ...
Страница 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 2 3 4 5 6 7 8 1 ...
Страница 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Страница 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 ...
Страница 85: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 36 1 Main axle 2 Oil pipe 3 Drive axle ...
Страница 86: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 ...
Страница 88: ...COOLING SYSTEM DIAGRAMS 2 39 EAS20420 COOLING SYSTEM DIAGRAMS ...
Страница 89: ...COOLING SYSTEM DIAGRAMS 2 40 1 Thermostat 2 Water pump 3 Radiator 4 Radiator fan 5 Oil cooler ...
Страница 90: ...COOLING SYSTEM DIAGRAMS 2 41 ...
Страница 91: ...COOLING SYSTEM DIAGRAMS 2 42 1 Radiator cap 2 Radiator 3 Oil cooler 4 Thermostat ...
Страница 92: ...CABLE ROUTING 2 43 EAS20430 CABLE ROUTING Handlebar front view FZ8NA ...
Страница 94: ...CABLE ROUTING 2 45 Handlebar front view FZ8SA ...
Страница 96: ...CABLE ROUTING 2 47 Handlebar right side view ...
Страница 98: ...CABLE ROUTING 2 49 Engine right side view ...
Страница 100: ...CABLE ROUTING 2 51 Handlebar left side view ...
Страница 102: ...CABLE ROUTING 2 53 Engine left side view ...
Страница 104: ...CABLE ROUTING 2 55 Rear frame left side view ...
Страница 106: ...CABLE ROUTING 2 57 Frame top view ...
Страница 108: ...CABLE ROUTING 2 59 Frame top view ...
Страница 110: ...CABLE ROUTING 2 61 Frame top view ...
Страница 112: ...CABLE ROUTING 2 63 Fuel tank left and bottom view ...
Страница 114: ...CABLE ROUTING 2 65 Front brake right side view ...
Страница 116: ...CABLE ROUTING 2 67 Front brake left side ...
Страница 118: ...CABLE ROUTING 2 69 Rear brake ...
Страница 120: ...CABLE ROUTING 2 71 Hydraulic unit top view ...
Страница 122: ...CABLE ROUTING 2 73 Hydraulic unit front view ...
Страница 124: ...CABLE ROUTING 2 75 Hydraulic unit left side view ...
Страница 126: ...CABLE ROUTING 2 77 ...
Страница 129: ......
Страница 164: ...PERIODIC MAINTENANCE 3 35 ...
Страница 262: ...CHAIN DRIVE 4 95 ...
Страница 267: ...ENGINE INSPECTION 5 2 6 Install Spark plug 7 Install Ignition coils Spark plug 13 Nm 1 3 m kgf 9 4 ft lbf ...
Страница 358: ...TRANSMISSION 5 93 ...
Страница 387: ...THROTTLE BODIES 7 14 ...
Страница 388: ...AIR INDUCTION SYSTEM 7 15 EAS27040 AIR INDUCTION SYSTEM ...
Страница 395: ......
Страница 396: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Страница 398: ...IGNITION SYSTEM 8 3 ...
Страница 405: ...IGNITION SYSTEM 8 10 ...
Страница 406: ...ELECTRIC STARTING SYSTEM 8 11 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Страница 408: ...ELECTRIC STARTING SYSTEM 8 13 ...
Страница 414: ...CHARGING SYSTEM 8 19 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Страница 416: ...CHARGING SYSTEM 8 21 ...
Страница 419: ...CHARGING SYSTEM 8 24 ...
Страница 420: ...LIGHTING SYSTEM 8 25 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Страница 422: ...LIGHTING SYSTEM 8 27 ...
Страница 426: ...SIGNALING SYSTEM 8 31 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Страница 428: ...SIGNALING SYSTEM 8 33 ...
Страница 435: ...SIGNALING SYSTEM 8 40 ...
Страница 436: ...COOLING SYSTEM 8 41 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Страница 438: ...COOLING SYSTEM 8 43 ...
Страница 442: ...FUEL INJECTION SYSTEM 8 47 EAS27331 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Страница 444: ...FUEL INJECTION SYSTEM 8 49 ...
Страница 504: ...FUEL PUMP SYSTEM 8 109 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Страница 506: ...FUEL PUMP SYSTEM 8 111 ...
Страница 510: ...IMMOBILIZER SYSTEM 8 115 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Страница 512: ...IMMOBILIZER SYSTEM 8 117 ...
Страница 521: ...IMMOBILIZER SYSTEM 8 126 ...
Страница 522: ...ABS ANTI LOCK BRAKE SYSTEM 8 127 EAS28790 ABS ANTI LOCK BRAKE SYSTEM EAS27730 CIRCUIT DIAGRAM ...
Страница 524: ...ABS ANTI LOCK BRAKE SYSTEM 8 129 ...
Страница 526: ...ABS ANTI LOCK BRAKE SYSTEM 8 131 EAS27740 ABS COMPONENTS CHART ...
Страница 528: ...ABS ANTI LOCK BRAKE SYSTEM 8 133 EAS27750 ABS COUPLER LOCATION CHART ...
Страница 532: ...ABS ANTI LOCK BRAKE SYSTEM 8 137 EAS27810 BASIC PROCESS FOR TROUBLESHOOTING ...
Страница 570: ...ELECTRICAL COMPONENTS 8 175 EAS27973 ELECTRICAL COMPONENTS ...
Страница 572: ...ELECTRICAL COMPONENTS 8 177 ...
Страница 574: ...ELECTRICAL COMPONENTS 8 179 EAS27981 CHECKING THE SWITCHES ...
Страница 576: ...ELECTRICAL COMPONENTS 8 181 ...
Страница 598: ...ELECTRICAL COMPONENTS 8 203 ...
Страница 606: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...
Страница 607: ...WIRING DIAGRAM FZ8NA SCHEMA DE CABLAGE FZ8NA SCHALTPLAN FZ8NA SCHEMA ELETTRICO FZ8NA DIAGRAMA DE CONEXIONES DE FZ8NA ...
Страница 608: ...WIRING DIAGRAM FZ8NA SCHEMA DE CABLAGE FZ8NA SCHALTPLAN FZ8NA SCHEMA ELETTRICO FZ8NA DIAGRAMA DE CONEXIONES DE FZ8NA ...
Страница 609: ...WIRING DIAGRAM FZ8SA SCHEMA DE CABLAGE FZ8SA SCHALTPLAN FZ8SA SCHEMA ELETTRICO FZ8SA DIAGRAMA DE CONEXIONES DE FZ8SA ...
Страница 610: ...WIRING DIAGRAM FZ8SA SCHEMA DE CABLAGE FZ8SA SCHALTPLAN FZ8SA SCHEMA ELETTRICO FZ8SA DIAGRAMA DE CONEXIONES DE FZ8SA ...