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Troubleshooting

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Although

YMI

Motorcycle receive a

rigid inspection before shipment
from the factory, trouble may occur
during operation. Any problem in
the fuel, compression, or ignition
systems can cause poor starting
and loss of power. The
troubleshooting chart describes a
quick, easy procedure for making
checks. If your Motorcycle requires
any repair, bring it to a

YMI

dealer.

The skilled technicians at a

YMI

dealership have the tools,
experience, and know-how to
properly service your Motorcycle.

Use only genuine YMI

parts on

your Motorcycle. Imitation parts
may look like YMI parts, but they
are often inferior. Consequently,
they have a shorter service life
and can lead to expensive repair
bills.

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6.45

PERIODIC MAINTENANCE AND MINOR REPAIR

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pg56_96.pmd

2/25/2005, 9:59 AM

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Содержание Crux S

Страница 1: ...24 MONTHS 30 000 KMS 8 FREE SERVICES OWNER S MANUAL OWNER S MANUAL...

Страница 2: ...R S MANUAL YAMAHAMOTOR INDIA PVT LIMITED All rights reserved Any reprinting or unauthorised use without the written permission of YAMAHAMOTOR LIMITED is expressly prohibited INDIA PVT WARNING PLEASERE...

Страница 3: ...c maintenance of this Motorcycle as recommended in this Owner s manual Always demand only YMI Genuine Spare Parts andYamalube oil If you have any queries regarding the operation or maintenance of your...

Страница 4: ...s krs gq i k vkulZ eSuqvy ds vuqlkj gh viuh eksVjlkbZfdy dh lqjf kr ku j ksa vkSj lgh j kj kko esaVhusal lqfuf pr djsaA ges kk dsoy okbZ e vkbZ ds Li sj ikV Zl rFkk kekY wc rsy dh gh ekax djsaA fn vki...

Страница 5: ...dures easier or clearer NOTE d uksV izf k dks vklku vFkok Li V cukus ds fy lw e lwpuk iznku djrk gSA A CAUTION indicates special precautions that must be taken to avoid damage to the Motorcycle CAUTIO...

Страница 6: ...estion concerning this manual Please consult your YMI dealer IMPORTANT MANUAL INFORMATION uksV bl eSuqvy dks eksVjlkbZfdy dk LFkkbZ fgLlk le uk pkfg vkSj blds ckn fn eksVjlkbfdy csp Hkh nh tk rks Hkh...

Страница 7: ...LihMksehVj TABLE OF CONTENTS 1 ROAD SAFETY TIPS 1 1 2 DESCRIPTION 2 1 Left view 2 1 Right view 2 2 Controls Instruments 2 3 3 INSTRUMENT AND CONTROL FUNCTIONS 3 1 Main switch cum steering lock 3 1 Spe...

Страница 8: ...Parking 5 5 ik dx 6 PERIODIC MAINTENANCE AND MINOR REPAIR 6 1 lkef d j kj kko rFkk ekewyh fjis j Tool kit 6 1 Vwy fdV Preventive maintenance schedule 6 3 izfrca kd fizosafVo j kj kko dk ksM wy Panel...

Страница 9: ...Front brake adjustment 6 22 vxyh czsd dh sM tLVesaV Rear brake adjustment 6 23 fiNyh cszd dh sM tLVesaV Brake light switch adjustment 6 24 czsd ykbV cVu fLop dh sM tLVesaV Checking the brake shoes 6 2...

Страница 10: ...kr rF Safety norms 9 3 Warranty 9 5 okjaVh 10 DETACHMENTS vyxko fMVspesaV Fifteenth paid service coupon 10 1 ia gok Hkqxrku lfoZl dwiu Fourteenth paid service coupon 10 3 p ngok Hkqxrku lfoZl dwiu Thi...

Страница 11: ...iu First free service Coupon 10 29 igyk eq r lfoZl dwiu Pre delivery inspection 10 31 fMyojh iwoZ fufj k k Installation 10 35 baLVkys ku Delivery certificate 10 37 fMyojh lfVZfQdsV l ek k i k Service...

Страница 12: ...h lqj kk vkids vius gkFk esa gSSA vkidks ltx g dj e VjlkbZfdy dks pykuk gksxk ftlds dkj k vki mu cM s okgu dh V j ls vius vkid cpk ldsaxs ftuds M kboj vkid ns k ugh ikrs gSA ges kk cpko eqnzk esa k kk...

Страница 13: ...kr czs dx Use the basic methods of braking effectively czs dx ds lgh rjhd dk x djsaA 1 Engine Brake When the Throttle is released compression backs up and acts as the Engine Brake If the riding condit...

Страница 14: ...ff ignition while Engine is in gear lko kkuh vxyh rFkk fiNyh czsd dk x lkFk lkFk djsaA g lqfuf pr djsa fd czsd yxkrs le Dyp ls laidZ d u N M k tk A fdlh igkM h ls uhps dh vks j vkrs le ges kk batu d c...

Страница 15: ...on Silver IMPROVEDTFF With double lip oil seal Comfortable suspension BIGROUNDHEADLIGHT Deep peneration wider illumination with multireflector Easily adjustable Better aestetics INTEGRAL FRONT REGISTR...

Страница 16: ...u ds fy vaxqyh ls fu af kr ToyuA mUur fxd ls lqlfTtr batu ikWoj kfDr 7 60 ch p ih 7500 pDdj fr feuV dh ek kk ij VkdZ 0 80 ehVj fd xzk Q lZ 6000 pDdj fr feuV dh ek kk ij lkFk esa m ke dkc ZjsVj ds ek e...

Страница 17: ...3 9 b ku VSad pksd yhoj wt cSV jh LVksjst dEikVZesaV 6 Toolkit page 6 1 7 Handle Seat page 3 10 8 Drive chain free play check window page 6 25 9 Side panel L H lock page 6 7 10 Shift pedal page 3 4 V...

Страница 18: ...e 3 7 fiNyk kkWd Ct kcZj j fQYVj fdd LVkVZj 14 Seat page 3 8 15 Engine oil filler cap page 6 11 16 Rear brake pedal page 3 4 6 23 lhV batu vkW y Hkjus ds fy dSi fiNyk czsd iSMy nkb vk fr Right view fo...

Страница 19: ...lock page 3 1 Dyp yhoj ckb gS Myckj ds cVu LihMksehVj eq cVu vFkkZr LVs jx ykWd 21 Indicator page 3 2 3 3 22 Indicator Lights page 3 2 3 3 23 Front brake lever page 3 4 6 22 24 Throttle grip page 6 17...

Страница 20: ...all electrical circuits are switched off fLV jx bl voLFkk esa ykWd gks tkrk gS vkSj fctyh ds lHkh l dV l can gks tkrs gSaA The key can be removed in this position bl gkyr esa pkWch dks ckgj fudkyk tk...

Страница 21: ...bafMdsVj ykbZV l Neutral indicator light N U wV y bafMdsVj ykbZV N This indicator comes on when the transmission is in neutral V kaleh ku ds rVLFk U wV y gksus ij g bafMdsVj izn kr gksrk gSA a k vkSj...

Страница 22: ...sj khapsa rFkk Dyp dks tksM us ds fy yhoj dks NksM nsaA Dyp izf k dks lgt cukus ds fy yhoj dks rsth ls khapuk pkfg vkSj khjs khjs NksM uk pkfg A Turn signal switch ladsr flXuy cnyus ds cVu To signal a...

Страница 23: ...side of the Motorcycle Press down on the brake pedal to apply the rear brake fiNyk cszd isMy eksVjlkbZfdy ds nk ha rjQ gSA czsd yxkus ds fy s nk sa iSj ls bls uhps dh rjQ nck saA INSTRUMENT AND CONTR...

Страница 24: ...fd fp k esa n kkZ k x k gSA b ku VSad dks fQYVj V wc ds fupys fgLls rd HkjsaA WARNING Do not overfill the fuel tank Avoid spilling fuel on the hot engine Do not fill fuel tank above the bottom of the...

Страница 25: ...unning 1 Arrow mark rhj dk fu kku can djuk wy dkWd dks vkWQ dh voLFkk esa ykus ij b ku dk vkokxeu d tk xkA tc batu pkyw u gks rks ges kk b ku wy dkWd dks blh voLFkk esa O ofLFkr djasA ON With the fuel...

Страница 26: ...kkZrk gSA fn eksVjlkbfdy pykrs gq b ku lekIr gksrk gqvk yxs rks b ku dh dkWd dks fjt oZ dh voLFkk esa ys vk aA igyk ekSdk feyrs gh Vadh dks Hkjok ysaaA isV ksy Hkjokus ds ckn wYk dkWd dks fQj ls vkWu...

Страница 27: ...ns on page 6 8 lhV gVkus ds fy 6 8 ij fn x s funsZ kksa ds vuqlkj lkbM iSuyksa dks kksysaA Remove the two bolts 1 and 2 as shown in figure Lift the front of the seat and slide forward to remove n kkZ...

Страница 28: ...r fiNyk kkWd ct kjcj Rear Shock Absorber fiNyk kkWd ct kjcj Fixed Type No adjustment required LFk h izdkj dk O ofLFkr djus dh vko drk ugha gSA Storage compartment HkaMkj k d k The storage compartment...

Страница 29: ...NCTIONS 1 HandleSeat gSaMylhV Handle Seat gSaMylhV 3 10 1 Stay Lock LVs ykWd STAY LOCK LVs ykWd For mounting Helmet Locklock gsyesV dk rkyk yxkus ds fy A a k vkSj fu a k k mi ksx QaD kaUl 1 1 PG1_55 p...

Страница 30: ...sing Engine oil Drive chain Wheels and tyres Control and meter cable Brake and shift pedal shafts Check tyre pressure wear damage and spoke tightness Tighten spokes if necessary Check operation condit...

Страница 31: ...not working properly have it inspected and repaired before operating the Motorcycle ITEM PAGE CHECKS Brake and clutch lever pivots Center and sidestand pivot Chassis fasteners Fuel Tank Lights signals...

Страница 32: ...k j fu a k k rFkk ehVj dh rkj czsd rFkk f k V iSMy kk V fd k fLFkfr rFkk h Iys dh tk p djsaA fn vko d g r MtLV djsaA lgt f k ds fy tk psA vko d g r yqczhds ku djsaA rsy ds Lrj yscy dh tk p djsaA fn vk...

Страница 33: ...SA fn vko d g r dl nsaA b ku dk Lrj tk p ysaA fn vko d g r b ku Hkj ysaA lkekU f k ds fy tk psA fn vko d g r yqczhdsV djsaA nzO ds Lrj dh tk p djsaA fn vko d g r fMfLVyM okWVj ls Hkj nsaA oLrq i B tk...

Страница 34: ...ls bldh tk p djus d dgsaA 4 Fully press down Choke Lever and completely close the throttle grip pkWd yhoj d Bhd rjg ls uhps dh v j iwjh rjg ls nck rFkk FkzkWVy fxzi d can dj nsaA 5 Kick the kick star...

Страница 35: ...fore take off Never open throttle fully when engine is cold otherwise engine tends to stop u V pyus ls igys batu dh csgrj dk Z kerk ds fy ges kk bls khjs khjs xeZ djsaA dHkh Hkh tc batu BaMk g r FkzkW...

Страница 36: ...using the clutch OPERATION AND IMPORTANT RIDING POINTS lko kkuh 1 yku ij mrjrs le b tu dks can u djsa bXuh ku Lfop dks vkWQ ikst h ku ij o eksVjlkbZdy U wV y esa Hkh u djsaA yku ij mrjrs le ges kk b...

Страница 37: ...ail road crossings tc vki T knk nsj rd kM s gks rks batu dk vkbZMy ij pyrs jgus dh vis kk mls can dj nsaA mnkgj k V SfQd tke esa yky c kh ij jsyos k lx ij bR kfnA 6 Do not drive with excessive load on...

Страница 38: ...lrs v j ikWfy k g tkrs gSA bl vof k esa iw kZ FkzkWVy vkWijs ku f k vFkok batu ds vR kf kd xeZ g us okyh fLFkrh ksa ls cpuk pkfg A OPERATION AND IMPORTANT RIDING POINTS 5 5 IT IS NOT RECOMMENDED TO RI...

Страница 39: ...uh pkfg fd e le Hkwfe Hk x fyd LFkku rFkk O fDr kjk fHk rjhds ls x vkfn lHkh g ek x djrs gS fd gj d e Vj lkbZfdy ekfyd ekg y d d tSlk cukus ds fy le lwph d Fk M s ls Fk M s le ds varj varjky esa ifjo...

Страница 40: ...e Vj lkbZfdy d okbZ e vkbZ Mhyj ds ikl ys tk A KEEP YOUR MOTORCYCLE TUNED IN PERFECT CONDITION viuh e Vj lkbZfdy d gj rjg ls vPNh gkyr esa j ksaA WARNING Modifications to this Motorcycle not approved...

Страница 41: ...th petrol Check operation Adjust if necessary Grease the brake cam Check for wear replace if necessary Check alignment marks on Push Lever and Crankcase L H Adjust if necessary Check Rear Arm assembly...

Страница 42: ...pipe for blockage and routing Check operation free play cable damage Readjust or replace as required Check chain slack alignment Adjust if necessary Clean lubricate periodically CONTROLCABLES THROTTL...

Страница 43: ...okyh vkeZ vlsacyh ds hysiu dh tk p djsaA fn vko d g r fu n V VkdZ ij dl nsaA f klko ds fy ns ksaA fn vko d g r cny nssaA ckb v j ds d dsl rFkk iq k yhoj ij i Drc ykbuesaV fpUg a dh tk p djsaA fn vko d...

Страница 44: ...bls pktZ dj ysaA ok q uyh czhnj ikbi dk dkoV oa lgh ekxZ ds fy fufj k k djsaA psu dh f kfFkyrk iafDrc rk d tk psA lkQ djsa v j yqczhdsV djsaA fu a k k dsoy FkzkWVy Dyp vxyh czsd fiNys kkWd vCt kcZj u...

Страница 45: ...s bl kaM dh lgk rk ysaA 1 Panel B iSuy ch 1 Lug yx 2 Panel A iSuy 3 Panel Lock iSuy dk ykWd rkyk Removal of Panel A iSuy d gVkuk Unlock the panel Pull the lug 1 towards you to remove it from the fuel...

Страница 46: ...per seating of the panel A lock it se esa fn x kk psa Ly V esa yx ua d cSBkus ds fy iSuy d e Vj lkbZfdy ds lkeus dh v j khapsaA lgh rjg ls cSBus ds fy yx d b ku dh Vadh esa cSBk v j uhps dh v j nck bl...

Страница 47: ...gasket Wipe off any grime from the threads and tighten the spark plug to the specified torque Iyx yxkrs le ges kk xSlfdV ds ry d lkQ djs rFkk u k xSlfdV yxk saA rarqv FkzSM l ij yxh xanxh d i aN Mkysa...

Страница 48: ...n past finger using a box spanner u V LikdZ Iyx yxkrs le fn VkdZ jsap miyC k u r gkFk ls iwjk dlus d ckn ckWDl Lisuj ls d p FkkbZ ls vk kh pwM h rd kqek A ALWAYS USE ONLY THE STANDARD RECOMMENDED MAKE...

Страница 49: ...checking u V tk p djus ls igys tc rd vWk y dk Lrj ysoy fLFkj u g tk rc rd dqN feuV a ds fy rh kk djsA NOTE Be sure the Motorcycle is positioned straight up when checking the oil level A slight tilt t...

Страница 50: ...xs r bls c kus ds fy fu n V Lrj rd rsy MkysaA 1 Dipstick fMifLVd 2 Engine oil replacement batu rsy d cnyuk a Warm up the engine for a few minutes dqN feuV ds fy batu d xeZ djsaA b Stop the engine Plac...

Страница 51: ...dj jgk gks rks batu dks rqjar can dj nsa vkSj dkj k dh tk p djsaA ALWAYS CHANGE ENGINE OILAT RECOMMENDED GRADE OF ENGINE OIL ges kk dsoy Lrkfod xzsM dk batu vkW y gh ksx djsaA e Fill engine with oil...

Страница 52: ...se fitting screws and the air filter case cover j fQYVj dsl esa yxs gq isapksa rFkk j fQYVj ds Ddu daoj dks kksy dj vyx gVk ysaA 3 Remove the spring wire L x ok j dks dsl esa ls ckgj fudky ysaA 4 Remo...

Страница 53: ...l esa cSB tk A 6 Apply recommended oil to the entire surface of the each element and squeeze out the excess oil They should be wet but not dripping R sd ewy Hkkx dh van uh lrg ij Lrkfod rsy gh yxk v j...

Страница 54: ...O olkf d Kku gSA tcfd fuEufyf kr dks e VjlkbZfdy dk ekfyd vke ejEer dh rjg dj ldrk gSSA 6 16 CAUTION The carburetor is set at the YMI factory after many tests If the settings are changed poor engine...

Страница 55: ...he throttle cable free play the engine idling speed should be adjusted u V FkzkWVy dscy dh h Iys dh tk p djus ls igys batu dh vkn kZ xfr d O ofLFkr fd k tkuk pkfg A 1 Throttle stop screw FkzkWVy d j d...

Страница 56: ...dh fn kk esa kqek rFkk h Iys d de djus ds fy bls ch fn kk esa kqek A 3 Tighten the locknut ykWd uV d dl nsaA Valve clearance adjustment okYo dh Dyh jsal dk rkyesy The correct valve clearance changes w...

Страница 57: ...for your load and check the conditionand pressure of your tyres NEVER OVERLOAD YOUR MOTORCYCLE Make sure the total weight of the cargo rider and accessories fairing saddlebags etc approved for this mo...

Страница 58: ...ls igys Vk j a dh tk p dj ysA fn Vk j dh V sM kWl dh gqbZ ykbusa n kkZrh gS U wure V sM xgjkbZ fn Vk j ds vanj dhy vFkok kh ks ds VqdMs fn kkbZ 6 20 ns jgs g vFkok Vk j lkbZM ls Sd yx jgh g r rqjar o...

Страница 59: ...6 21 2 iaDpj gqbZ V wc ij iS px jcM ds VqdMs yxkus d Lrkfod ugh fd k x k gSA fn slk djuk cgqr gh vko d g tk r csgn lko kkuh cjrsa v j ftruh tYnh laHko g bl V wc d d vPNh DokfyVh dh V wc ls cny ysaA SS...

Страница 60: ...saA NOTE If proper adjustment cannot be obtained or the clutch does not work correctly ask a YMI dealer to inspect the internal clutch mechanism u V fn lgh ax ls MtLVesaV ugh g ik jgh g vFkok Dyp lqpk...

Страница 61: ...ek A a Freeplay h Iys WARNING When it is impossible to make the proper adjustment ask a YMI dealer Check the operation of the brake light after adjusting the rear brake psrkouh tc lgh rjhds ls lkaetL...

Страница 62: ...The rear brake light switch is activated by the brake pedal and is properly adjusted when the brake light comes on just before braking takes effect To adjust the rear brake light switch hold the swit...

Страница 63: ...gS r bls O ofLFkr djsaA 1 Wear limit line oh j fyfeV ykbu 2 Wear indicator oh j baMhdsVj 1 Free play h Iys Drive chain slack check M kbo psu dh f kfFkyrk dk fujh k k NOTE Spin the wheel several times...

Страница 64: ...e axle nut Dly uV ls dkWVj fiu d vyx gVk ysaA 3 Loosen the axle nut Dly uV d hyk dj ysaA 6 26 1 Locknut ykWd uV 2 Adjusting hex screw Mt LVx gsDl isap 4 Loosen the chain adjusting locknuts on each cha...

Страница 65: ...r adjusting be sure to tighten each chain adjusting locknut Then tighten the axle nut to the specified torque MtLVesaV djus ds ckn gj d psu Mt LVx ykWd uV d vo dl nsaA rRi pkr fDly uV d fu n V VkdZ rd...

Страница 66: ...l rjg dh l ol djkuk cgqr t jh g tkrk gSA 1 The drive chain should be lubricated every 5 000 km M kbo psu d R sd 5 000 fd eh ds ckn Y wczhdsV dj nsuh pkfg A 2 To clean the chain thoroughly remove it fr...

Страница 67: ...ckn rkj dscy ds d fljs fdukjs dks gok esa idM s jgsa vkSj ml ij Y wczhdsaV dh cgqr lh cwansa MkysaA FkzkWVy fxzi dks kksyus vyx vyx djus ds lkFk fxzi vlsEcyh dks kkrq ds ry ij Fkk ksX cgqm s kh vkWy i...

Страница 68: ...saVj rFkk lkbM LVSaM dk xzhft ax Grease the pivoting and mating joints Check to see that the center and sidestand move up and down smoothly vk kkjh vkSj vkil esa feyus okys tksM ksa dks xzht djsaA g n...

Страница 69: ...kbfdy dks d ysoy fd s gq likV LFkku ij kM k djsaA a Hold the Motorcycle in an upright position and apply the front brake eksVjlkbfdy dks lh kk ij mBkdj j ksa vkSj vxyh czsd dk mi ksx djsaA b Push down...

Страница 70: ...e steering bearings may be dangerous Place a stand under the engine to raise the front wheel off the ground Hold the lower end of the front forks and try to move them forward and backward If any free...

Страница 71: ...battery be sure the breather hose is routed correctly If the breather hose is positioned in such a way as to cause battery electrolyte or gas to exit onto the frame structural and cosmetic damage to t...

Страница 72: ...ls kks a vkSj tYnh ls MkDVj dks fn kk aA cSV jh ls foLQksVd xSsl fudyrh gS fpaxkjh vkx dh yiV ykS rFkk flxjsV bR kfn ls bls nwj j ksaA can LFkku ij bls pkt Z djrs le vFkok iz ksx djrs le gok ds vkus...

Страница 73: ...erals which are harmful to a battery therefore refill only with distilled water lko kkuh Vadh ds lk kkj k ikuh esa kfut inkFkZ gksrs gSaA tks cSV jh ds fy gkfudkjd gks ldrs gSaA blfy dsoy fMfLVYM okWV...

Страница 74: ...cgqr T knk de yxs rks cSV jh dks iw kZr k pkt Z djsaA 3 Always make sure the connections are correct when putting the battery back in the motorcycle Make sure the breather hose is properly connected a...

Страница 75: ...a fuse of improper rating can cause extensive electrical system damage and possibly a fire lko kkuh izLrkfor fd s x s wt ds vfrfjDr dksbZ nwljk mPp aih j ek kk dk wt iz ksx u djsaA fodYi ds i esa vuq...

Страница 76: ...fective bulb kjkc cYc dks ckgj fudky ysaA 4 Put a new bulb into position and secure it in place with the bulb holder u s cYc dks mfpr LFkku ij yxk a vkSj cYc gksYMj ds lkFk mls lqjf kr LFkku ij j k ns...

Страница 77: ...turn it clockwise until it engages into the socket 1 Taillamp Screws x 2 ihNs ds ySai ds isap 2 CAUTION Do not overtighten the screws as the lense may break lko kkuh isapks dks t jr ls T knk u dls vU...

Страница 78: ...k kksy ysa vkSj rkj dscy dks cszd ds dSe yhoj esa ls ckgj fudky ysaA Front wheel removal vxys ifg dks gVkuk WARNING It is advisable to have a YMI dealer service the wheel Securely support the Motorcyc...

Страница 79: ...1 Cotter pin dkWij fiu 2 Axle nut Dly uV 5 Remove the cotter pin and axle nut dkWVj fiu rFkk Dly uV dks kkssydj ckgj fudky ysaA 6 Remove the wheel axle Make sure the Motorcycle is properly supported i...

Страница 80: ...pr djsa fd Dly ds uV dks lgh rjhds ls dlk gqvk gks vkSj ml ij u k dkWVj fiu yxk gksA WARNING Always use a new cotter pin psrkouh ges kk dkWVj fiu dk iz ksx djsaA 3 Adjust the free play in the brake l...

Страница 81: ...nut Dly uV 2 Cotter pin dkWVj fiu 3 Brake rod czsd jkWM czsd dh NM 4 Brake adjusting nut czsd dk M t LVx uV 3 Remove the brake adjusting nut and brake rod from the brake cam lever czsd ds dSe yhoj es...

Страница 82: ...kbfdy dks lsaVj LVS M ls uhps mrkj nsaA Specified torque fu n V VkdZ Tension bar nut Vsa ku ckj dk uV 14 ft lb 1 9 m kg Axle nut Dly uV 65 ft lb 9 05 m kg 6 Tighten the axle nut to the specified tight...

Страница 83: ...igys dM h tk p iM rky ls xqt juk iM rk gS fQj Hkh dk Z ds nkSjku fnDdr vk ldrh gSA b ku daizs ku vFkok ngu iz kkyh bXuh ku flLVe esa vkus okyh leL k vuqi qDr LVk Vx vkSj kfDr ikWoj ds kl k dk dkj k cu...

Страница 84: ...halfway and start the engine If Engine does not start Contact YMI dealer Ask YMI dealer to inspect Dry with Black Soot Check if there is fuel in the fuel tank Use kick starter Remove spark plug and ch...

Страница 85: ...SA okbZ e vkbZ Mhyj ls gh tk p djus dkss dgsasA lkQ lw ks diM s ls iksaNs vkSj LikWdZ Iyx dks Bhd djsaA xhyk gS FkzkWVy dks vk kk kksy ysa vkSj batu dks LVkVZ djsaA fn batu LVkVZ ugha gks jgk gks rks...

Страница 86: ...h eksVjlkbfdy dks ns kus esa vPNk cukrh gS cfYd bldh lk kkj k dk Z kerk esa lq kkj ykrh gS vkSj blls cgqr ls iqtsZ ds dk Z dky esa o f gksrh gS CAUTION Improper cleaning can damage the cowlings panels...

Страница 87: ...s igqapus okys LFkkuksa dh lQkbZ ds fy iqjkus VwFk czq k vFkok cksry czq k dk bLrseky djsaA 6 Rinse the Motorcycle off immediately with clean water and dry all surfaces with a chamois clean towel or s...

Страница 88: ...k mlls ij LVksj djds j kus ij bls u V gksus ls cpkus ds fy lko kkuho k dqN izf k a viukuh iM rh gSaA eksVjlkbfdy dks iwjh rjg lQkbZ djus ds ckn fuEufyf kr ckrkssa dk vuqlj k djds bls LVksj djus dh rS...

Страница 89: ...h Do not store the battery in an excessively warm or cold place less than 0 C or more than 30 C 9 cSV jh dks ckgj fudky ysa vkSj bls pkt Z djsaA bls kq d LFkku ij laHkkydj j ksa vkSj eghus esa d ckj f...

Страница 90: ...BHP 5 59kw 7500 RPM Maximum torque 0 8 Mkg 6000 RPM EngineOil Type CAUTION Be sure to use motor oils that do not contain antifrication modifiers Passenger car motor oils often labelled Energy conservi...

Страница 91: ...dh ek kk ij vf kdre VkWdZ 0 8 Mkg 6000 pDdj fr feuV dh ek kk ij batu dk rsy fdLe Vkbi kekgkY wc 4 LV ksd e Vj vkW y 20W40typeSG lko kkuh g lqfuf pr djsa sls e Vj vkW y dk x fd k tk t k kZ k frj kh lq...

Страница 92: ...4 14 Transmission type Constant mesh 4 speed Operation Left foot operation Gear ratio 1st 3 000 2nd 1 688 3rd 1 200 4th 0 875 Chassis Frame type Double Cradle Caster angle 26 4 deg Tyre with Tube Size...

Страница 93: ...leh ku dh fdLe fLFkr dkWUlVsaV eS k 4 LihM vkWijs ku f k ck ik o dh f k xh j js k igyk 3 000 nwljk 1 688 rhljk 1 200 p Fkk 0 875 psfll se dh fdLe Mcy sMy dkLVj d k 26 4 deg V wc ds lkFk eki vxyk 2 50...

Страница 94: ...10 mm Rear 70 mm Electrical Ignition system CDI Digitally Controlled Generator system Type Flywheel magneto Standard output 12V Battery Type Lead acid Voltage capacity 12V 2 5AH Bulb voltage Wattage Q...

Страница 95: ...oy vxyk 110 mm fiNyk 70 mm bysDV hdy Toyu kkyh CDI fMftVy fu a k k tujsVj kkyh Vkbi ykbZ Oghy eSXusVks LVSaMMZ vk ViqV 12o YV cSVjh fdLe ySM flM o YVst kerk 12o YV2 5AH cYc o YVst okVst ek kk gSM ykbV...

Страница 96: ...kch kIr djuh g r blh uacj dh lgk rk ysaA 1 Frame serial number se dk lhjh y uacj Frame serial number se dk lhjh y uacj The frame serial number is stamped into the steering head pipe on right hand side...

Страница 97: ...ry d fuekZrk ds i esa kekgk e Vj bafM k fyfeVsM g lqfuf pr djrk gS fd vkidh e VjlkbZfdy QSDV h ls ckgj vkus ls igys fudkl okg dh ekf kdrkv a d gj rjg ls iwjk djrk gSA Please note that when new the Veh...

Страница 98: ...ce it when required le le ij j fQYVj ds syhesaV d lkQ djsa v j blesa rsy Mkyrs jgsa rFkk tc vko drk iMs r bls cny nsaA 2 Clean inspect and adjust spark Plug Gap periodically le le ij LikdZ Iyx dh tk p...

Страница 99: ...k x k gS fd e VjlkbZdy esa lkM h xkMZ yxk k tk A In the interest of your own safety you are requested to always keep the above items and the Vehicle in general in good working condition to avoid any A...

Страница 100: ...per their warranty terms and Yamaha Motor India Pvt Ltd shall not be liable in any manner in respect of the same Yamaha Motor India Pvt Ltd and its Authorised Dealership will give all assistance in ta...

Страница 101: ...to verify the Motorcycle details and servicing details eksVjlkbZfdy v j mldh l o lx dh foLr r tkudkjh nsus ds fy miHkksDrk dks okbZ e vkbZ Mhyj d vksulZ eSuqvy dh ewy izrh Lrqr djuh gksxhA THIS WARRAN...

Страница 102: ...the motorcycle vf k dj k fd gq eksVjlkbZfdy ds ikVZl tks fd nq i ksx nq kZVuk ykijokgh ls Bhd fd x vFkok ftUgs nwljs ikVZl rFkk midj kks ds lkFk tksM dj ksx fd k x k gS ysfdu kekgk e VjlkbZfdy bafM k...

Страница 103: ...us ds dkj k fdlh rjg ds uqDlku vFkok kfr ds fy m kjnk h ugh gksaxsA Yamaha Motor India Pvt Ltd reserves the right to make any change s in the design or to add any improvement s on the Motorcycle at an...

Страница 104: ...pg97_103 pmd 2 25 2005 9 59 AM 103...

Страница 105: ...E CUSTOMER S CERTIFICATION The jobs as detailed overleaf have been executed to my entire satisfaction Sig Name FRAME NO ENGINE NO DATE OF SALE JOB CARD NO SERVICE DATE KILOMETERS VALIDITY WITHIN 28500...

Страница 106: ...rank Case L H Adjust if necessary 12 Check for Wheel Runout Spokes looseness repair if necessary 13 Check Wheel Bearings Front Rear for looseness damage 14 Check for Steering looseness tightness adjus...

Страница 107: ...CUSTOMER S CERTIFICATION The jobs as detailed overleaf have been executed to my entire satisfaction Sig Name FRAME NO ENGINE NO DATE OF SALE JOB CARD NO SERVICE DATE KILOMETERS FOURTEENTH PAID SERVIC...

Страница 108: ...rank Case L H Adjust if necessary 12 Check for Wheel Runout Spokes looseness repair if necessary 13 Check Wheel Bearings Front Rear for looseness damage 14 Check for Steering looseness tightness adjus...

Страница 109: ...CUSTOMER S CERTIFICATION The jobs as detailed overleaf have been executed to my entire satisfaction Sig Name FRAME NO ENGINE NO DATE OF SALE JOB CARD NO SERVICE DATE KILOMETERS THIRTEENTH PAID SERVIC...

Страница 110: ...rank Case L H Adjust if necessary 12 Check for Wheel Runout Spokes looseness repair if necessary 13 Check Wheel Bearings Front Rear for looseness damage 14 Check for Steering looseness tightness adjus...

Страница 111: ...E CUSTOMER S CERTIFICATION The jobs as detailed overleaf have been executed to my entire satisfaction Sig Name FRAME NO ENGINE NO DATE OF SALE JOB CARD NO SERVICE DATE KILOMETERS TWELVETH PAID SERVICE...

Страница 112: ...ank Case L H Adjust if necessary 12 Check for Wheel Runout Spokes looseness repair if necessary 13 Check Wheel Bearings Front Rear for looseness damage 14 Check for Steering looseness tightness adjust...

Страница 113: ...E CUSTOMER S CERTIFICATION The jobs as detailed overleaf have been executed to my entire satisfaction Sig Name FRAME NO ENGINE NO DATE OF SALE JOB CARD NO SERVICE DATE KILOMETERS ELEVENTH PAID SERVICE...

Страница 114: ...nk Case L H Adjust if necessary 12 Check for Wheel Runout Spokes looseness repair if necessary 13 Check Wheel Bearings Front Rear for looseness damage 14 Check for Steering looseness tightness adjust...

Страница 115: ...TOMER S CERTIFICATION The jobs as detailed overleaf have been executed to my entire satisfaction Sig Name FRAME NO ENGINE NO DATE OF SALE JOB CARD NO SERVICE DATE KILOMETERS TENTH BONUS FREE SERVICE C...

Страница 116: ...rank Case L H Adjust if necessary 12 Check for Wheel Runout Spokes looseness repair if necessary 13 Check Wheel Bearings Front Rear for looseness damage 14 Check for Steering looseness tightness adjus...

Страница 117: ...eaf have been executed to my entire satisfaction Sig Name FRAME NO ENGINE NO DATE OF SALE JOB CARD NO SERVICE DATE KILOMETERS NINTH BONUS FREE SERVICE COUPON VALIDITY WITHIN 16500 17000 KMS FROM THE D...

Страница 118: ...unout Spokes looseness repair if necessary 13 Check Wheel Bearings Front Rear for looseness damage 14 Check for Steering looseness tightness adjust if required 15 Check Front Fork operation oil leakag...

Страница 119: ...DE CUSTOMER S CERTIFICATION The jobs as detailed overleaf have been executed to my entire satisfaction Sig Name FRAME NO ENGINE NO DATE OF SALE JOB CARD NO SERVICE DATE KILOMETERS VALIDITY WITHIN 1450...

Страница 120: ...k Case L H Adjust if necessary 12 Check for Wheel Runout Spokes looseness repair if necessary 13 Check Wheel Bearings Front Rear for looseness damage 14 Check for Steering looseness tightness adjust i...

Страница 121: ...E CUSTOMER S CERTIFICATION The jobs as detailed overleaf have been executed to my entire satisfaction Sig Name FRAME NO ENGINE NO DATE OF SALE JOB CARD NO SERVICE DATE KILOMETERS VALIDITY WITHIN 12500...

Страница 122: ...nk Case L H Adjust if necessary 12 Check for Wheel Runout Spokes looseness repair if necessary 13 Check Wheel Bearings Front Rear for looseness damage 14 Check for Steering looseness tightness adjust...

Страница 123: ...TAMP SIGN CODE CUSTOMER S CERTIFICATION The jobs as detailed overleaf have been executed to my entire satisfaction Sig Name FRAME NO ENGINE NO DATE OF SALE JOB CARD NO SERVICE DATE KILOMETERS VALIDITY...

Страница 124: ...k Case L H Adjust if necessary 12 Check for Wheel Runout Spokes looseness repair if necessary 13 Check Wheel Bearings Front Rear for looseness damage 14 Check for Steering looseness tightness adjust i...

Страница 125: ...STAMP SIGN CODE CUSTOMER S CERTIFICATION The jobs as detailed overleaf have been executed to my entire satisfaction Sig Name FRAME NO ENGINE NO DATE OF SALE JOB CARD NO SERVICE DATE KILOMETERS FIFTH F...

Страница 126: ...k Case L H Adjust if necessary 12 Check for Wheel Runout Spokes looseness repair if necessary 13 Check Wheel Bearings Front Rear for looseness damage 14 Check for Steering looseness tightness adjust i...

Страница 127: ...TAMP SIGN CODE CUSTOMER S CERTIFICATION The jobs as detailed overleaf have been executed to my entire satisfaction Sig Name FRAME NO ENGINE NO DATE OF SALE JOB CARD NO SERVICE DATE KILOMETERS FOURTH F...

Страница 128: ...k Case L H Adjust if necessary 12 Check for Wheel Runout Spokes looseness repair if necessary 13 Check Wheel Bearings Front Rear for looseness damage 14 Check for Steering looseness tightness adjust i...

Страница 129: ...TAMP SIGN CODE CUSTOMER S CERTIFICATION The jobs as detailed overleaf have been executed to my entire satisfaction Sig Name FRAME NO ENGINE NO DATE OF SALE JOB CARD NO SERVICE DATE KILOMETERS THIRD FR...

Страница 130: ...k Case L H Adjust if necessary 12 Check for Wheel Runout Spokes looseness repair if necessary 13 Check Wheel Bearings Front Rear for looseness damage 14 Check for Steering looseness tightness adjust i...

Страница 131: ...TAMP SIGN CODE CUSTOMER S CERTIFICATION The jobs as detailed overleaf have been executed to my entire satisfaction Sig Name FRAME NO ENGINE NO DATE OF SALE JOB CARD NO SERVICE DATE KILOMETERS SECOND F...

Страница 132: ...k Case L H Adjust if necessary 12 Check for Wheel Runout Spokes looseness repair if necessary 13 Check Wheel Bearings Front Rear for looseness damage 14 Check for Steering looseness tightness adjust i...

Страница 133: ...SSTAMP SIGN CODE CUSTOMER S CERTIFICATION The jobs as detailed overleaf have been executed to my entire satisfaction Sig Name FRAME NO ENGINE NO DATE OF SALE JOB CARD NO SERVICE DATE KILOMETERS FIRST...

Страница 134: ...k Case L H Adjust if necessary 12 Check for Wheel Runout Spokes looseness repair if necessary 13 Check Wheel Bearings Front Rear for looseness damage 14 Check for Steering looseness tightness adjust i...

Страница 135: ...Free Play at Lever End 10 15 mm Rear Free Play at Rear Brake 20 30 mm b Clutch Free Play at Lever End 10 15 mm c Throttle Free Play at Throttle Grip 3 7 mm d Steering Check for Free Movement e Suspens...

Страница 136: ...Fasteners Specified Torque Ft Lb 1 Front Wheel Axle Nuts 25 40 2 Front Fork Crown Handle Inner Tube 13 20 2 Front Fork under Bracket Stem Nut 18 22 3 Handle Bar Mounting Bolts 13 20 4 Rear Shock Abso...

Страница 137: ...ion 1300 1500 RPM Check for Overflow f Drive Chain Alignment Slackness 20 30 mm g Fasteners Specified Torque Ft Lb 1 Cylinder Head Bolts 14 17 2 Engine Mounting a Engine Mounting Front and Stay Front...

Страница 138: ...tery Electrolyte Level Specific Gravity Routing of Breather Pipe Fuse Routing of Positive Wire Red Below Breather Pipe D ROAD TEST a Starting b Gear Shifting Operation c Clutch Operation d Application...

Страница 139: ...on half Clutch Never ride with clutch pressed 8 Gear shifting pattern 9 Tyre inflation pressure Front 25 Psi Rear 32 Psi Solo 32 Psi Double 10 Never give sudden acceleration always accelerate graduall...

Страница 140: ...Gear Box level checking and explaining the importance of replacing the Engine Oil after every 2000 KMS Always use YAMALUBE 4T OIL SG Grade 20 TFF oil to be replaced after every 10000 Kms 21 Running I...

Страница 141: ...ch Consultant D D M M Y Y Y Y 1 Single Married 2 1 18 24 2 25 29 3 30 34 4 35 39 40 5 1 5000 2 5000 10000 10000 15000 3 15000 20000 20000 4 5 1 High School Under Graduate 2 Graduate Post Graduate 3 4...

Страница 142: ...isure Ride 4 Shopping Single Riding 1 2 Pillion Riding 13 Usage Pattern motorcycle 11 What influenced the Purchase Choose any Three Styling 1 Coloring 2 3 Fit and Finish 4 Price 5 Fuel consumption Eng...

Страница 143: ...IDENTIFICATION DATE OF SALE OF MOTORCYCLE 30 90 180 SERVICE WARRANTYRECORD 500 700 2500 2700 4500 5000 S NO SERVICEDAT KMS ON DATE SERVICING DLR S NAME ADDRESS JOB DETAILS CARDNO SELLING DLR S STAMP...

Страница 144: ...NO VALIDITY KMS DAY DATE 4 5 6 12500 13000 14500 15000 SERVICEDAT KMS ON DATE SERVICING DLR S NAME ADDRESS JOB DETAILS CARDNO VALIDITY KMS DATE Service to be availed within specified kms from date of...

Страница 145: ...9 10 22500 23000 24500 25000 26500 27000 S NO SERVICEDAT KMS ON DATE SERVICING DLR S NAME ADDRESS JOB DETAILS CARDNO VALIDITY KMS DATE 12 13 14 28500 29000 BONUS FREE SERVICE RECORD PAID SERVICE RECO...

Страница 146: ...r iii For the validity of Warranty benefits It is mandatory that all Services Bonus Free Services and Paid Services are availed by the customer as per the recommended Schedule as given in the Owner s...

Страница 147: ...PLEASE READ THIS BOOK CAREFULLY LET US KEEP OUR ENVIRONMENT CLEAN G REEN BO O K greenbook pmd 2 25 2005 10 01 AM 1...

Страница 148: ...or India Pvt Ltd 1 Guidelines to be followed by the Owners Users of Motorcycles 1 DO S DON TS for the Motorcycle 2 3 Procedure for measurement of CO Emission Level 4 List of Components impacting Emiss...

Страница 149: ...s specified by CMVR 2 2 Special note has been included in the Owner s Manual for reference and attention by the Owner User 3 GUIDELINES TO BE FOLLOWED BY THE OWNERS USERS OF MOTORCYCLES 3 1 Please ens...

Страница 150: ...rves you through a large network of Authorised Dealers 5 Check the Following at every scheduled service a Spark Plug Check Reset Gap Replace as per the recommendations in this Owner s Manual page no 6...

Страница 151: ...et emission of your Motorcycle inspected at least once every 3 months 11 Please follow good driven habits in varying traffic conditions 12 Switch OFF the engine while waiting at signal point DON TS 1...

Страница 152: ...le as specified 4 6 Insert the Sampling probe of the Exhaust Gas Analyser inside the Exhaust Muffler of the Motorcycle 4 7 If the reading is within specified limits then it is acceptable If the readin...

Страница 153: ...Cylinder d Piston Ring Piston e Cylinder Head f Rocker Arm g Valves h Cam Shaft i Valve Seals j Timing Chain k Air Intake System l Ignition Coil CDI Magneto m Spark Plug n Exhaust System o Catcon p AI...

Страница 154: ...ess Vehicle Reg No Selling Dealer SL No Date KM Reading Job Card No Service Free Paid Parts Replaced Oil Fill Qty 4T Gear Box CO Level Date Value Serv Dealer LOG SHEET To be Filled in by Owner User 6...

Страница 155: ...r india com YAMAHA MOTOR INDIA PVT LTD 6 3 883 FLAT NO 602 TOPAZ BUILDING PANJAGUTTA HYDERABAD 500 482 PH 040 55103885 55103888 ao hyd yamaha motor india com YAMAHAMOTOR INDIA PVT LTD D 64 132 2nd FLO...

Страница 156: ...ost Lower Exhaust Smoke Reduces Wear and Tear YAMAHA MOTOR INDIA PRIVATE LIMITED 19 6 Mathura Road Faridabad 121 006 INDIA PRINTED IN INDIA 5KA5 CRUX S 1Y15 OM 01 212 03 05 E H SG SG 4 STROKE MOTOR OI...

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