ENGINE
3-4
●
In order to be sure that the piston is at TDC, the
alignment mark
“
c
”
on the intake camshaft
sprocket and the alignment mark
“
d
”
on the ex-
haust camshaft sprocket must align with the
cylinder head mating surface as shown in the
illustration.
c. Measure the valve clearance with a thickness
gauge
“
1
”
.
NOTE:
●
If the valve clearance is incorrect, record the
measured reading.
●
Measure the valve clearance in the following
sequence.
d. Turn the crankshaft 360
°
counterclockwise
and check the valve clearance of piston #2.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
8. Remove:
●
Intake camshaft
●
Exhaust camshaft
CAUTION:
ECA15B1015
Before removing the camshafts from the cyl-
inder head, tilt up the engine at least 25
°
.
NOTE:
●
Refer to
“
CAMSHAFTS
”
on page 5-6.
●
When removing the timing chain and cam-
shafts, fasten the timing chain with a wire to re-
trieve it if it falls into the crankcase.
9. Adjust:
●
Valve clearance
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Remove the valve lifter
“
1
”
and the valve pad
“
2
”
with a valve lapper
“
3
”
.
NOTE:
●
Cover the timing chain opening with a rag to
prevent the valve pad from falling into the
crankcase.
●
Make a note of the position of each valve lifter
“
1
”
and valve pad
“
2
”
so that they can be in-
stalled in the correct place.
b. Select the proper valve pad from the follow-
ing table.
Valve clearance measuring sequence
Cylinder #1
→
#2
→
#4
→
#3
Cylinder #2
180
°
Cylinder #4
360
°
Cylinder #3
540
°
c
d
1
Valve lapper
90890-04101
Valve lapping tool
YM-A8998
Valve pad range
Nos. 120
–
240
1
2
2
1
Содержание 2007 XP500
Страница 1: ...SERVICE MANUAL XP500 15B 28197 E0 2007 XP500A ...
Страница 2: ......
Страница 8: ......
Страница 36: ...SPECIAL TOOLS 1 27 ...
Страница 55: ...TIGHTENING TORQUES 2 18 Crankcase tightening sequence Cylinder head tightening sequence ...
Страница 61: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 24 ...
Страница 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EAS20410 LUBRICATION DIAGRAMS ...
Страница 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Страница 67: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 30 1 Oil strainer 2 Crankshaft ...
Страница 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Страница 69: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Clutch 2 Right main journal bearing 3 Main gallery plug ...
Страница 70: ...COOLING SYSTEM DIAGRAMS 2 33 EAS20420 COOLING SYSTEM DIAGRAMS ...
Страница 72: ...CABLE ROUTING 2 35 EAS20430 CABLE ROUTING ...
Страница 74: ...CABLE ROUTING 2 37 ...
Страница 76: ...CABLE ROUTING 2 39 ...
Страница 78: ...CABLE ROUTING 2 41 ...
Страница 80: ...CABLE ROUTING 2 43 ...
Страница 82: ...CABLE ROUTING 2 45 ...
Страница 84: ...CABLE ROUTING 2 47 XP500 ...
Страница 86: ...CABLE ROUTING 2 49 ...
Страница 88: ...CABLE ROUTING 2 51 ...
Страница 90: ...CABLE ROUTING 2 53 ...
Страница 92: ...CABLE ROUTING 2 55 ...
Страница 94: ...CABLE ROUTING 2 57 ...
Страница 96: ...CABLE ROUTING 2 59 ...
Страница 98: ...CABLE ROUTING 2 61 ...
Страница 100: ...CABLE ROUTING 2 63 ...
Страница 102: ...CABLE ROUTING 2 65 ...
Страница 104: ...REPLACING THE HEADLIGHT BULBS 3 32 ADJUSTING THE HEADLIGHT BEAMS 3 32 ...
Страница 138: ...ELECTRICAL SYSTEM 3 34 ...
Страница 213: ...INSTALLING THE CHAIN DRIVE 5 75 ...
Страница 262: ...CLUTCH 5 49 ...
Страница 282: ...CRANKCASE AND CRANKSHAFT 5 69 ...
Страница 290: ...CHAIN DRIVE TRANSMISSION 5 77 ...
Страница 312: ...THROTTLE BODIES 7 9 ...
Страница 316: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Страница 320: ...ELECTRIC STARTING SYSTEM 8 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM XP500 ...
Страница 322: ...ELECTRIC STARTING SYSTEM 8 7 XP500A ...
Страница 326: ...ELECTRIC STARTING SYSTEM 8 11 ...
Страница 330: ...CHARGING SYSTEM 8 15 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Страница 331: ...CHARGING SYSTEM 8 16 2 AC magneto 3 Rectifier regulator 16 Battery 17 Main fuse ...
Страница 333: ...CHARGING SYSTEM 8 18 ...
Страница 334: ...LIGHTING SYSTEM 8 19 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Страница 337: ...LIGHTING SYSTEM 8 22 ...
Страница 338: ...SIGNALING SYSTEM 8 23 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Страница 343: ...SIGNALING SYSTEM 8 28 ...
Страница 344: ...COOLING SYSTEM 8 29 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Страница 347: ...COOLING SYSTEM 8 32 ...
Страница 348: ...FUEL INJECTION SYSTEM 8 33 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Страница 372: ...IMMOBILIZER SYSTEM 8 57 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Страница 380: ...ABS ANTI LOCK BRAKE SYSTEM XP500A 8 65 EAS28790 ABS ANTI LOCK BRAKE SYSTEM XP500A EAS27730 CIRCUIT DIAGRAM ...
Страница 382: ...ABS ANTI LOCK BRAKE SYSTEM XP500A 8 67 EAS27740 ABS COMPONENTS CHART ...
Страница 384: ...ABS ANTI LOCK BRAKE SYSTEM XP500A 8 69 EAS27750 ABS CONNECTOR LOCATION CHART 2 1 6 5 3 4 7 ...
Страница 392: ...ABS ANTI LOCK BRAKE SYSTEM XP500A 8 77 EAS27810 BASIC PROCESS FOR TROUBLESHOOTING ...
Страница 411: ...ABS ANTI LOCK BRAKE SYSTEM XP500A 8 96 ...
Страница 412: ...ELECTRICAL COMPONENTS 8 97 EAS27970 ELECTRICAL COMPONENTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 ...
Страница 414: ...ELECTRICAL COMPONENTS 8 99 1 2 3 4 5 6 7 8 9 10 11 12 13 ...
Страница 419: ...ELECTRICAL COMPONENTS 8 104 ...
Страница 445: ......
Страница 446: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...