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YAMADA DR-125B Series, Инструкция, Страница: 1 / 30

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Doc. No.  APP 079U-03

 

 

 

Pump 125 separate type series 

SH-125B

□

 MODEL 

No.854592

・

854594

・

854596 (SIPHON TYPE) 

DR-125B

□

 MODEL 

No.854593

・

854595

・

854597 (DRUM TYPE) 

SH-125B

□

-V MODEL 

No.854598

・

854600

・

854602 (SIPHON TYPE -V) 

DR-125B

□

-V MODEL 

No.854599

・

854601

・

854603 (DRUM TYPE -V) 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

WARNING

 

Prior to operating this pump, be sure to read this operation manual for safety. After reading the manual, 
please keep it at hand any time for your quick reference.

 

 
 

INSTRUCTION 

Содержание DR-125B Series

Страница 1: ... 854593 854595 854597 DRUM TYPE SH 125B V MODEL No 854598 854600 854602 SIPHON TYPE V DR 125B V MODEL No 854599 854601 854603 DRUM TYPE V WARNING Prior to operating this pump be sure to read this operation manual for safety After reading the manual please keep it at hand any time for your quick reference INSTRUCTION ...

Страница 2: ...d Cautions For safe use of this product be sure to note the following In this document warnings and cautions are indicated by symbols These symbols are for those who will operate this product and for those who will be nearby for safe operation and for prevention of personal injury and property damage The following warning and caution symbols have the meanings described below Be sure to remember th...

Страница 3: ...rating and disassembling the pump Ground connection Make ground connection to pump and peripheral equipment Rapid pumping of material can result in static electrical charge Also be sure to provide proper ventilation where a flammable atmosphere may exist In case of abnormality If there is any danger or abnormality discontinue pump operation and refer to Troubleshooting to solve the problem Do not ...

Страница 4: ...tart until the cause has been identified and corrected Shut off air supply Shut off the air source before installation and piping Install properly Install the unit properly according to the requirements for location and material pressure resistance and size of hoses and other device avoiding lift operation failure and pipe leakage or breakage Measures against rainwater and dust Take protective mea...

Страница 5: ...evention measures Take fall prevention measures if using a slim or light tank Risk of falling will be increased due to shift in center of gravity caused by change in the material level in a tank When using a bung adapter to prevent the pump from falling over hang the pump with a crane etc When Replacing drum DR type only Material remaining inside or on the surface of the pump may spill out by inse...

Страница 6: ...ump 4 3 5 Installation of silencer 4 3 6 Connecting the ground wire 4 3 7 Discharge piping 5 3 8 Air piping 5 3 9 Preparation for use 5 4 Operating Method 6 4 1 Operation switch and valve 7 4 2 Solvent cup 7 4 3 Filling delivery piping with material 8 4 4 Operation 8 4 5 Retightening gland packing 8 4 6 When container is empty changing drum 8 4 7 After work 8 5 Maintenance and Inspection 9 5 1 Mai...

Страница 7: ... up material When compressed air generated by the compressor is fed into the air motor the air switching mechanism built in the air piston actuates vertical reciprocating motions The connecting rod joining the air piston inside the air motor and the piston inside the lower pump transmits the movement to the piston inside the lower pump giving vertical reciprocating strokes Vertical reciprocating m...

Страница 8: ...ormality discontinue pump operation and refer to Troubleshooting to solve the problem Shut off the air source before installation and piping When installing the pump select an appropriate place and suitable piping material pressure resistance and size to avoid leakage and damage to the piping Take protective measures against rainwater and dust It is likely to lead to the pollution of the material ...

Страница 9: ...drum pump Using a bung adapter DR 125B13 1 Remove a plug on a drum and attach a bung adapter sold separately 2 Insert the pump into the bung adapter Once the lower end foot valve reaches the bottom of the drum lift up the pump 2 3 cm above to make space between the foot valve and the bottom of the drum Then secure a wing screw on the bung adapter to set the pump in place When installing on a drum ...

Страница 10: ... tape around the silencer thread to prevent leakage 3 6 Connecting the ground wire WARNING Make ground connection when working with flammable material or in explosive atmosphere Rapid pumping of material can result in static electrical charge Also be sure to provide proper ventilation where a flammable atmosphere may exist 1 When installing the pump be sure to connect the ground wire at the specif...

Страница 11: ...pipe somewhere accessible between the air source and unit 2 Select an air supply hose fitting and air equipment that satisfy the following requirements With these devices connect an air piping and the air inlet Be careful not to let the hose get caught on peripheral equipment Designed for use with air and unaffected by environment Normal operation pressure 0 7MPa or more Recommended size 3 8 inch ...

Страница 12: ...t in personal injury or property damage Be sure to use the unit in accordance with the specifications in this manual Always wear proper safety equipments facemask ear plugs and safety shoes etc when installing operating and disassembling the pump Make ground connection when working with flammable material or in explosive atmosphere Rapid pumping of material can result in static electrical charge A...

Страница 13: ...from falling over hang the pump with a crane etc or fix container firmly DR type only Material remaining inside or on the surface of the pump may spill out by inserting or removing the pump into from a drum Be very careful not to get your clothing dirty Shut off air source after work and nighttime holidays or when the pump is not in use for a while Also open the valve at the discharge port to rele...

Страница 14: ...ropriate pressure for each season 4 5 Retightening gland packing V series Because of the deformation or wear of gland packing solvent cup of V series loose the tightness In order to protect plunger and packing and to prevent leak please tighten it on a regular basis Please do it when the pump is stopped NOTE After retightening verify that the pump runs at 0 05MPa without leakage from the gland par...

Страница 15: ...ration immediately when a drum becomes empty Running the pump dry will cause excessive Be especially careful when pumping explosive material Mixture of an air and vaporized material can explode If there is any possibility of running dry install a dry run protection device like a liquid level control e vibration resulting in reduction of pump life and damage to other equipment Execute the daily che...

Страница 16: ...ve for the pump and set the pump air regulator knob to 0MPa Without a lubricator Disconnect the air piping from the air inlet of the pump and apply a few drops approx 0 5mL of lubricant directly to the pump With a lubricator Check the amount of oil remaining in the lubricator and fill it with lubricant if needed 3 Check for loose bolts and nuts Check bolts and nuts according to the following proce...

Страница 17: ...alve is defective wear of seat surface inclusion of foreign material or packings are damaged If downward movement of plunger is faster seat surface of foot valve is defective wear of seat surface inclusion of foreign material packings are damaged or shovel rod is bent If downward movement of plunger is faster operating speed is so fast that lower pump suction cannot keep up with pump movement Vacu...

Страница 18: ...t 6 million cycles 854596 854602 854597 854603 SH 125B13 SH 125B13 V DR 125B13 DR 125B13 V 804859 804863 804860 804864 Plunger 1 per unit 10 million cycles 685795 685795 Packing 1 per unit 5 million cycles 770062 770062 V Packing 6 per unit 3 million cycles Suction Tube 1 per unit 10 million cycles Cylinder 1 per unit 10 million cycles Ball 1 per unit 6 million cycles Valve Seat 1 per unit 6 milli...

Страница 19: ...854600 1 804855 Air motor assembly 1 4 632059 Slit pin 1 5 716409 Bushing 1 6 700350 Cap nut 1 7 716410 Stud 3 8 631918 Wave spring washer 3 9 627045 Nut 3 10 804857 804858 804861 804862 Nut 1 14 804697 Silencer 1 No Description Q ty Part No Standard Conditions of Use SH DR 125B3 5 SH DR 125B5 SH DR 125B13 Application Season Temperature Material being pumped Hydraulic oil ISO VG220 20 Container Su...

Страница 20: ... 1 7 716411 Stud 3 8 631918 Wave spring washer 3 9 627045 Nut 3 10 804857 804858 804861 804862 Lower pump assembly 1 12 716288 Joint 1 13 716412 Connecting rod 1 14 804697 Silencer 1 No Part No Description Q ty 854596 854597 854602 854603 1 804856 Air motor assembly 1 4 632059 Slit pin 1 5 716409 Bushing 1 6 700350 Cap nut 1 7 716410 Stud 3 8 631918 Wave spring washer 3 9 627045 Nut 3 10 804859 80...

Страница 21: ... Packing 1 10 14 701381 701371 Washer 1 10 15 716413 Stud 1 10 16 716425 716427 Plunger 1 10 17 701382 701369 Cylinder 1 10 18 704742 704744 Chamber 1 10 19 630479 Ball 1 10 21 770493 770208 Packing 2 10 22 701379 701366 Washer 1 10 23 704741 704743 Washer 1 10 24 611175 Bolt 3 10 25 833004 Foot valve 1 10 26 701359 Pin 1 10 27 701388 701362 Washer 1 10 28 630487 Ball 1 10 29 701358 Foot valve bod...

Страница 22: ... Packing gland 1 10 14 701381 701371 Washer 1 10 15 716413 Stud 1 10 16 716425 716427 Plunger 1 10 17 701382 701369 Cylinder 1 10 18 704742 704744 chamber 1 10 19 630479 Ball 1 10 21 770493 770208 Packing 2 10 22 701379 701366 Washer 1 10 23 704741 704743 Washer 1 10 24 611175 Bolt 3 10 25 833004 Foot valve 1 10 26 701359 Pin 1 10 27 701388 701362 Washer 1 10 28 630487 Ball 1 10 29 701358 Foot val...

Страница 23: ...12 704583 704580 Cylinder Suction tube 1 10 13 640012 O ring 1 10 14 632774 Spring pin 1 10 15 627016 Nut 1 10 16 701554 Housing 1 10 17 630334 Ball 1 10 18 701553 Valve seat 1 10 19 770233 Revolving stopper 1 10 20 701533 Toothed lock washer 2 10 21 701534 Washer 2 10 22 770151 Packing 2 10 23 701532 Back up washer 1 10 24 640131 O ring 1 10 25 701556 Pin 1 10 26 630341 Ball 1 10 27 640134 O ring...

Страница 24: ... 716433 rod 1 10 12 704583 704580 Cylinder Suction tube 1 10 13 640012 O ring 1 10 14 632774 Spring pin 1 10 15 627016 Nut 1 10 16 701554 Housing 1 10 17 630334 Ball 1 10 18 701553 Valve seat 1 10 19 770233 Revolving stopper 1 10 20 701533 Toothed lock washer 2 10 21 701534 Washer 2 10 22 770151 Packing 2 10 23 701532 Back up washer 1 10 24 640131 O ring 1 10 25 701556 Pin 1 10 26 630341 Ball 1 10...

Страница 25: ...nt method of A weighted sound pressure level is based on ISO 1996 2 Measurement method of A weighted sound power level is based on ISO 3744 3 Discharge volume per cycle varies according to use conditions 13 1 Rc 1 1 2 Rc 1 Rc 3 4 3 5 MPa 0 2 0 7 MPa 83 8 dB 9 1 MPa 78 4 dB 88 4 dB Maximum Discharge Pressure 2 45 MPa 3 5 1 5 1 619 mL 92 2 dB 0 60 0 80 100 mm Discharge Volume per Cycle 3 Maximum ope...

Страница 26: ...20 Dimensions DR 125B3 5 5 SH 125B3 5 5 DR 125B13 SH 125B13 Part No A mm B mm 854592 854594 854598 854600 854593 854595 854599 854601 854596 854602 854597 854603 660 1314 1769 1058 600 1298 840 1115 ...

Страница 27: ...ance curve NOTE Avoid continuous operation if a desired discharge volume is in the shaded area in the right side of each figure SH DR 125B3 5 SH DR 125B3 5 V SH DR 125B5 SH DR 125B5 V SH DR 125B13 SH DR 125B13 V ...

Страница 28: ...y cause corrosion inflation or dissolution of the component parts of the product 4 Irregularity arising from repair made by other than by our firm our regional office dealer or authorized service personnel 5 Malfunction arising from modification of the product by other than authorized service personnel 6 Wear and tear of parts that must be regularly replaced in the course of normal operation such ...

Страница 29: ......

Страница 30: ...201810 APP079U Manufactured by YAMADA CORPORATION INTERNATIONAL DEPARTMENT No 1 3 1 Chome Minami Magome Ohta ku Tokyo 143 8504 Japan PHONE 81 0 3 3777 0241 FAX 81 0 3 3777 0584 ...

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