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Table 1. Calibration Procedures (Continued)

When Procedure is Used:

Proc_Cal/Procedure

All

Units

Functions

Electronic-

Hydraulic

Valves

Functions

Electronic-

Hydraulic

Valves

Functions

Electronic-

Hydraulic

Valves

Mazda Engine

w/Electronic 1-

Speed

Transmission

Units w/

Load

Weight

Display

Electronic

Transmission

(Basic & L1)

Electronic

Extended

Function

(L2)

013 Aux 3 Dir B Valve
Output Threshold

014 Load Weight Zero
Point

015 Loaded Weight
Calibration

016 Transmission Valve
Calibration (Basic & L1)

016A Transmission Valve
Calibration (L2)

016B Transmission Valve
Calibration (L1 & L2)

019 Mazda LP and Gas
Acceleration Pedal
Adjustment

025 Hydraulic Valve
Pressure Gage Installation

026 Travel Speed
Calibration

Table 2. How to Read Calibration Procedure

Proc_Cal_XXX

Number and title of calibration procedure.

Calibration Order

Calibration procedures that must be completed before this
procedure, if any.

When to Perform

Performed either during initial manufacture or after component
changes.

Why Perform

Description of why the procedure is performed.

Proc_Cal_001: Service Password Entry
Proc_Cal_002: Hydraulic Valve Calibration
Warm Up

Calibration procedures that must be completed before this
procedure, if any.

Action

Actions to perform other than calibration steps. Numbered
when needed for clarification.

NOTE:

Perform all actions and calibration steps in the order shown.

Description

8000 YRM 1134

Confidential/Proprietary - Do Not Copy or Duplicate

Содержание E878

Страница 1: ...GDP155VX C878 D878 E878 GLC GDC60VX GLC GDC70VX GC GLC GDC135VX GC GLC GDC155VX C879 D879 E879 F879 GLP GDP80VX GLP GDP80VX9 GLP GDP90VX GLP GDP170VX GLP GDP175VX36 GLP GDP190VX A909 B909 GLC030 035VX...

Страница 2: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use YALE APPROVED parts when maki...

Страница 3: ...3 Calibration Order 13 Why Perform 13 How to Perform 13 Proc_Cal_006 Tilt Back Valve Output Threshold 16 When to Perform 16 Calibration Order 16 Why Perform 16 How to Perform 16 Proc_Cal_007 Tilt Forw...

Страница 4: ...rm 42 Proc_Cal_016 Transmission Valve Calibration 45 Applicable System Option 45 When to Perform 45 Calibration Order 45 Why Perform 45 How to Perform 45 Proc_Cal_016A Transmission Valve Calibration E...

Страница 5: ...0VX GC GLC080 100VXBCS GC GLC120SVX GC GLC120VXPRS E818 F818 GLP GDP40VX5 VX6 GLP GDP45SVX5 GLP GDP45VX6 GLP GDP50 55VX GP GLP GDP080 090 100 110 120VX F813 G813 H813 J813 GLP GDP60VX GLP GDP70VX GP G...

Страница 6: ......

Страница 7: ...ulic Valves 4 Functions Electronic Hydraulic Valves 5 Functions Electronic Hydraulic Valves Mazda Engine w Electronic 1 Speed Transmission Units w Load Weight Display Electronic Transmission Basic L1...

Страница 8: ...justment X 025 Hydraulic Valve Pressure Gage Installation X X X 026 Travel Speed Calibration X X Table 2 How to Read Calibration Procedure Proc_Cal_XXX Number and title of calibration procedure Calibr...

Страница 9: ...FOR SERVICE PASSWORD ENTRY SEE PROC_CAL_001 Step 1 Press One Time You will see Passwords Enter Password Step 2 Press One Time You will see Enter Password Calibration steps Information Information to a...

Страница 10: ...can cause seri ous injury Refer to Table 3 for the procedures on how to perform Pro_Cal_001 Service Password Entry Table 3 Proc_Cal_001 Service Password Entry A TYPICAL DISPLAY WITHOUT KEY WITH OPTIO...

Страница 11: ...ature and that the air is bled out of the lift valve and cylinders prior to performing calibrations HOW TO PERFORM WARNING Keep yourself and all others clear of the lift mech anism Never allow anyone...

Страница 12: ...DIRECTION A DIRECTION B 6 TILT FORWARD 7 SEAT ARMREST Perform Proc_Cal_025 Hydraulic Valve Pressure Gage Installation and Proc_Cal_001 Service Password Entry before proceeding Information First determ...

Страница 13: ...until the lift function is operating smoothly and there is no mast movement upon engine start Step 2 Optional cylinder air bleed Cycle function completely two or three times repeat if necessary NOTE...

Страница 14: ...or on the forks Never put hands arms head or legs through the mast or near the carriage or lift chains This warn ing applies not only to the operator but also the helper A helper must not be near the...

Страница 15: ...you are working on Step Press or Until You See Save and Exit If you want to Save Step 1 Press One Time You Will See Save all changes and exit Menu Yes Step 2 Press One Time If you DO NOT want to Save...

Страница 16: ...t mechanism while the operator is attempting to handle a load The lift mechanism has moving parts with close clearances that can cause seri ous injury Refer to Table 6 for the procedures on how to per...

Страница 17: ...s or Until You See Main Menu Calibrations Step 2 Press One Time You Will See Calibrations Lift Valve Output Step 3 Press One Time You Will See Lift Valve Output Press at Creep A E HYD CONTROL LEVERS 1...

Страница 18: ...STOP activating the Lift Control LOOK at the display Go to the calibration step below that matches your display If You See Result out of range Repeat Calibration Press One Time You Will See Lift Valve...

Страница 19: ...rator but also the helper A helper must not be near the load or the lift mechanism while the operator is attempting to handle a load The lift mechanism has moving parts with close clearances that can...

Страница 20: ...s Lift Valve Output Step 3 Press or Until You See Calibrations Lower Valve Output Step 4 Press One Time You Will See Lower Valve Output Press at Creep A E HYD CONTROL LEVERS 1 LIFT LOWER DIRECTION LIF...

Страница 21: ...play If You See Result out of range Repeat Calibration Press One Time You Will See Lower Valve Output Press at Creep Return to Action 2 Perform Actions 2 through 4 again If You See Tilt Bk Valve Outpu...

Страница 22: ...t mechanism while the operator is attempting to handle a load The lift mechanism has moving parts with close clearances that can cause seri ous injury Refer to Table 8 for the procedures on how to per...

Страница 23: ...rds Step 1 Press or Until You See Main Menu Calibrations Step 2 Press One Time You Will See Calibrations Lift Valve Output Step 3 Press or Until You See Calibrations Tilt Bk Valve Output Step 4 Press...

Страница 24: ...rol Action 6 STOP activating the Tilt Bk Control LOOK at the display Go to the Calibration Step below that matches your display If You See Result out of range Repeat Calibration Press One Time You Wil...

Страница 25: ...ft mechanism while the operator is attempting to handle a load The lift mechanism has moving parts with close clearances that can cause seri ous injury Refer to Table 9 for the procedures on how to pe...

Страница 26: ...ds Step 1 Press or Until You See Main Menu Calibrations Step 2 Press One Time You Will See Calibrations Lift Valve Output Step 3 Press or Until You See Calibrations Tilt Fw Valve Output Step 4 Press O...

Страница 27: ...Action 6 STOP activating the Tilt Fw Control LOOK at the display Go to the Calibration Step below that matches your display If You See Result out of range Repeat Calibration Press One Time You Will Se...

Страница 28: ...mechanism while the operator is attempting to handle a load The lift mechanism has moving parts with close clearances that can cause seri ous injury Refer to Table 10 for the procedures on how to per...

Страница 29: ...ress or Until You See Main Menu Calibrations Step 2 Press One Time You Will See Calibrations Lift Valve Output Step 3 Press or Until You See Calibrations Aux 1 Valve Output Dir A Step 4 Press One Time...

Страница 30: ...wly HOLD control steady and Press One Time while holding the control Action 4 STOP activating the Aux 1 Dir A Control LOOK at the display Go to the Calibration Step below that matches your display If...

Страница 31: ...mechanism while the operator is attempting to handle a load The lift mechanism has moving parts with close clearances that can cause seri ous injury Refer to Table 11 for the procedures on how to per...

Страница 32: ...p 1 Press or Until You See Main Menu Calibrations Step 2 Press One Time You Will See Calibrations Lift Valve Output Step 3 Press or Until You See Calibrations Aux 1 Output Dir B Step 4 Press One Time...

Страница 33: ...wly HOLD control steady and Press One Time while holding the control Action 6 STOP activating the Aux 1 Dir B Control LOOK at the display Go to the Calibration Step below that matches your display If...

Страница 34: ...mechanism while the operator is attempting to handle a load The lift mechanism has moving parts with close clearances that can cause seri ous injury Refer to Table 12 for the procedures on how to per...

Страница 35: ...ress or Until You See Main Menu Calibrations Step 2 Press One Time You Will See Calibrations Lift Valve Output Step 3 Press or Until You See Calibrations Aux 2 Valve Output Dir A Step 4 Press One Time...

Страница 36: ...wly HOLD control steady and Press One Time while holding the control Action 6 STOP activating the Aux 2 Dir A Control LOOK at the display Go to the Calibration Step below that matches your display If...

Страница 37: ...mechanism while the operator is attempting to handle a load The lift mechanism has moving parts with close clearances that can cause seri ous injury Refer to Table 13 for the procedures on how to per...

Страница 38: ...ep 1 Press or Until You See Main Menu Calibrations Step 2 Press One Time You Will See Calibrations Lift Valve Output Step 3 Press or Until You See Calibrations Aux 2 Output Dir B Step 4 Press One Time...

Страница 39: ...wly HOLD control steady and Press One Time while holding the control Action 6 STOP activating the Aux 2 Dir B Control LOOK at the display Go to the Calibration Step below that matches your display If...

Страница 40: ...mechanism while the operator is attempting to handle a load The lift mechanism has moving parts with close clearances that can cause seri ous injury Refer to Table 14 for the procedures on how to per...

Страница 41: ...ep 1 Press or Until You See Main Menu Calibrations Step 2 Press One Time You Will See Calibrations Lift Valve Output Step 3 Press or Until You See Calibrations Aux 3 Output Dir A Step 4 Press One Time...

Страница 42: ...wly HOLD control steady and Press One Time while holding the control Action 6 STOP activating the Aux 3 Dir A Control LOOK at the display Go to the Calibration Step below that matches your display If...

Страница 43: ...mechanism while the operator is attempting to handle a load The lift mechanism has moving parts with close clearances that can cause seri ous injury Refer to Table 15 for the procedures on how to per...

Страница 44: ...ep 1 Press or Until You See Main Menu Calibrations Step 2 Press One Time You Will See Calibrations Lift Valve Output Step 3 Press or Until You See Calibrations Aux 3 Output Dir B Step 4 Press One Time...

Страница 45: ...ld control steady and Action 5 WATCH for Attachment Movement When it first starts to move slowly HOLD control steady and Press One Time while holding the control Action 6 STOP activating the Aux 3 Dir...

Страница 46: ...rms head or legs through the mast or near the carriage or lift chains This warn ing applies not only to the operator but also the helper A helper must not be near the load or the lift mechanism while...

Страница 47: ...CTION A DIRECTION B 3 LIFT 4 LOWER 5 AUX 2 DIRECTION A DIRECTION B 6 TILT FORWARD 7 SEAT ARMREST Step 1 Press or Until You See Main Menu Calibrations Step 2 Press One Time You Will See Calibrations Li...

Страница 48: ...all others clear of the lift mech anism Never allow anyone under or on the forks Never put hands arms head or legs through the mast or near the carriage or lift chains This warn ing applies not only t...

Страница 49: ...E WITH CLAMPING ATTACHMENT AUX 2 IS IN THE THIRD LEVER LOCATION 2 JOYSTICK 1 TILT BACK 2 AUX 1 DIRECTION A DIRECTION B 3 LIFT 4 LOWER 5 AUX 2 DIRECTION A DIRECTION B 6 TILT FORWARD 7 SEAT ARMREST Step...

Страница 50: ...Present Not More Than Maximum Freelift Action 8 Lower Known Weight Load Approximately 51 mm 2 in Wait One Second Read The Load Weight Step 8 Press or Until You See The Weight Displayed One Second Afte...

Страница 51: ...s sion pressure sensors CALIBRATION ORDER 1 Proc_Cal_001 NOTE Brakes must be properly adjusted and func tioning prior to performing this procedure 2 Proc_Cal_016 WHY PERFORM Performed to compensate fo...

Страница 52: ...or Until You See Calibrations Calibrate Xsmn Valve Step 4 Press One Time You Will See Calibrate Xsmn Valve Press to Begin Action 1 APPLY Parking Brake and leave on throughout process Action 2 FULLY A...

Страница 53: ...edures APPLICABLE SYSTEM OPTION Electronic Power Shift Transmission WHEN TO PERFORM Performed whenever disassembling or replacing the transmission the transmission valve or the transmis sion pressure...

Страница 54: ...ss One Time You Will See Calibrate Xsmn Valve Press to Begin Action 1 APPLY Parking Brake and leave on throughout process Action 2 FULLY APPLY Service Brakes and HOLD during process Action 3 FULLY Dep...

Страница 55: ...he following lift truck models covered in this YRM GLP GDP60VX GLP GDP70VX GP GLP GDP135VX GP GLP GDP155VX C878 D878 E878 GLC GDC60VX GLC GDC70VX GC GLC GDC135VX GC GLC GDC155VX C879 D879 E879 F879 GL...

Страница 56: ...ss One Time You Will See Calibrations Lift Valve Output Step 3 Press or Until You See Calibrations Calibrate Xsmn Valve Step 4 Press One Time You Will See Calibrate Xsmn Valve Press to Begin Action 1...

Страница 57: ...leted successfully You will see for approximately 5 minutes You Will See Calibrate Xmsn Valve Xmsn Calibration 1 Watch display When completed successfully You will see for approximately 5 minutes You...

Страница 58: ...one under or on the forks Never put hands arms head or legs through the mast or near the carriage or lift chains This warn ing applies not only to the operator but also the helper A helper must not be...

Страница 59: ...he value is above 27 percent remove the slack in the cable by adjust ing the same nuts If there is not enough adjustment verify that the bell crank to cowl clearance is correct When adjustment is comp...

Страница 60: ...s through the mast or near the carriage or lift chains This warn ing applies not only to the operator but also the helper A helper must not be near the load or the lift mechanism while the operator is...

Страница 61: ...free after the calibrations are completed and the gage is removed Preceding procedure is the same for lift trucks equipped with OPS solenoids Proc_Cal_026 Travel Speed Calibration WHEN TO PERFORM For...

Страница 62: ...0 ft mark Be sure to drive straight as possible Travel speed will not have any affect on the outcome of the calibration Action 9 Press Action 10 The display should say Save and Exit if the calibration...

Страница 63: ......

Страница 64: ...8000 YRM 1134 12 14 4 14 3 13 9 12 7 12 1 12...

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